Wire-to-wire connector
By designing the fixing part in the online wiring connector and adopting the terminal structure of the lathe part, the problems of small contact area and poor vibration resistance are solved, and the stable connection, waterproof and beautiful effects are achieved, and the service life is extended.
Patent Information
- Application Number
- CN202422010882.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The contact area of the existing wire-to-wire connector contact terminals is small, lacks anti-vibration effect, has a short service life, and cannot be fixed, it is easy to sway in the air and affects the beauty, and has hidden dangers of use, and has poor waterproof effect.
A wire-to-wire connector is designed, including a male plug and a female plug. The male plug and a female plug have a fixed part respectively. It is fixed in the equipment through the fixing part, increasing the contact area and adopting a lathe terminal structure, combined with colloid sealing, to achieve a stable connection and waterproof effect.
It extends service life, prevents shaking from affecting other components, improves the stability and aesthetics of the connection, and has good waterproofing performance.
Smart Images

Figure CN223245925U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic devices, in particular to a line-to-line connector. Background Art
[0002] Connectors are categorized into three basic types: wire-to-wire, wire-to-board, and board-to-board. Wire-to-wire connectors, which include both wire-to-cable and cable-to-cable types, are defined by the permanent connection of two individual wires or corresponding conductors of two cables. These connectors are widely used in automotive, communications, consumer electronics, data processing, industrial machinery, and other fields. Wire-to-wire connectors typically consist of a connector housing, terminal assemblies, and a wire or cable extending into the connector housing.
[0003] In the prior art, ordinary wire-to-wire connector contact terminals all use stamping parts. The contact area between the male and female pins is small after insertion, there is no anti-vibration effect, and the insertion life is short. For some devices that need to be frequently plugged and unplugged, repeated plugging and unplugging can easily damage the terminals, affecting normal use. Secondly, the existing wire-to-wire connectors will be suspended in the chassis after insertion and cannot be fixed. In the event of shaking, the plug and socket may loosen, and the hanging and shaking may also affect the surrounding components, posing a hidden danger in use. Moreover, the suspended connection between the plug and the socket will affect the beauty of the overall internal wiring. In addition, the existing wire-to-wire connectors have poor waterproof effect.
[0004] Therefore, it is necessary to provide a wire-to-wire connector that can extend service life, is easy to fix, and has good waterproof effect. Utility Model Content
[0005] The purpose of the utility model is to provide a wire-to-wire connector which can extend the service life, is easy to fix and has good waterproof effect.
[0006] To achieve the above objectives, the present invention provides a wire-to-wire connector, comprising:
[0007] A male plug includes a male housing and a first terminal structure, wherein the male housing includes a housing and a first fixing portion, the first terminal structure is disposed within the housing, the first fixing portion protruding from a side surface of the housing for fixing the male plug, the first terminal structure includes at least one set of first terminal assemblies, and the first terminal assembly includes a first terminal member and a first cable that are electrically connected;
[0008] The female plug includes a female shell and a second terminal structure arranged in the female shell, the second terminal structure includes at least one set of second terminal assemblies, the second terminal assembly includes an electrically connected second terminal piece and a second cable, and the side of the female shell is protrudingly provided with a second fixing portion for fixing the female plug; the male shell is detachably inserted into the female shell, and the second terminal piece is electrically inserted into the corresponding first terminal piece.
[0009] Compared with the prior art, the wire-to-wire connector of the present invention includes a male plug and a female plug, wherein the male plug includes a male shell and a first terminal structure. The male shell includes a shell, and the first terminal structure is arranged in the shell. The first terminal structure includes at least one set of first terminal assemblies, and the first terminal assembly includes a first terminal member and a first cable that are electrically connected. The female plug includes a female shell and a second terminal structure arranged in the female shell, and the second terminal structure includes at least one set of second terminal assemblies, and the second terminal assembly includes a second terminal member and a second cable that are electrically connected. The male shell is detachably inserted into the female shell, and the second terminal member is electrically inserted into the corresponding first terminal member. A first fixing portion is also provided on the male shell, and the first fixing portion protrudes from the side of the shell. The first fixing portion is used to fix the male plug. A second fixing portion is protruding from the side of the female shell for fixing the female plug. Before the male plug and the female plug mate, the male plug can be pre-fixed in the device by the first fixing portion so that the male plug can better mate with the female plug. Or the female plug can be fixed in the device through the second fixing part on the female plug so that it can be better plugged in and matched with the male plug. In actual installation, the appropriate installation method can be selected according to the specific installation needs. The line-to-line connector is fixed by the first fixing part and / or the second fixing part, so that the line-to-line connector will not affect other components due to hanging and shaking, and the wiring in the device can be made more beautiful. In the line-to-line connector of the utility model, the male plug and the female plug are plugged in and matched to establish an electrical connection, the connection is convenient, and it is easy to fix and the structure is stable.
[0010] Preferably, the shell includes a protruding plug-in portion, the first terminal structure is arranged in the plug-in portion, a mounting cavity cooperating with the plug-in portion is opened in the mother shell, the second terminal structure is arranged in the mounting cavity, and the plug-in portion is inserted into the mounting cavity, so that the second terminal piece is electrically inserted into the corresponding first terminal piece.
[0011] Preferably, an accommodating cavity is provided at one end of the shell away from the inserting portion, and a plurality of mounting holes for correspondingly mounting the first terminal pieces are opened in the inserting portion, and the plurality of mounting holes are all connected to the accommodating cavity.
[0012] Preferably, one end of the first terminal is located in the mounting hole, the other end of the first terminal is located in the accommodating cavity, the first cable is located in the accommodating cavity and electrically connected to the first terminal, and the mounting cavity is filled with a first colloid to fix the first terminal and the first cable and seal the accommodating cavity.
[0013] Preferably, the housing is provided with a first protrusion protruding from the outer periphery of the inserting portion, and a recessed slot is formed between the inserting portion and the first protrusion.
[0014] Preferably, a second protrusion is provided on one end of the female shell, and the insertion portion is inserted into the installation cavity so that the second protrusion is engaged with the slot.
[0015] Preferably, a recessed positioning groove is provided on the insertion portion, and a positioning protrusion is provided in the installation cavity. The positioning protrusion cooperates with the positioning groove to locate the insertion angle between the male plug and the female plug.
[0016] Preferably, a positioning piece for positioning the second terminal piece is provided in the installation cavity, the positioning piece divides the installation cavity into a first cavity and a second cavity, a plurality of positioning holes are provided in the positioning piece, the second terminal piece is installed in the positioning hole, one end of the second terminal piece located in the second cavity is electrically connected to the second cable, the second cavity is filled with a second colloid, and the second terminal piece and the second cable are fixed by the second colloid and the second cavity is sealed.
[0017] Preferably, a mating cavity for inserting the second terminal is provided in the first terminal piece, the end of the first terminal piece for inserting the second terminal piece is inclined inward to form a guide portion for easy installation, and the end of the second terminal piece that cooperates with the first terminal piece is retracted inward to form an installation portion for easy installation; the outer wall of the first terminal piece is axially provided with a groove body for elastic movement of the outer wall, and the groove body is connected to the mating cavity; the length of the second terminal inserted in the mating cavity is between 2.6 mm and 2.8 mm.
[0018] Preferably, a first fixing hole for fixing is formed on the first fixing portion, and a second fixing hole for fixing is formed on the second fixing portion. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 It is a structural schematic diagram of a wire-to-wire connector provided by one embodiment of the present utility model.
[0021] Figure 2 yes Figure 1 A cross-sectional view of the structure of the wire-to-wire connectors mating with each other.
[0022] Figure 3 yes Figure 1 The structural diagram of the male plug in .
[0023] Figure 4 yes Figure 3 Structural diagram from another angle.
[0024] Figure 5 yes Figure 3 Structural breakdown diagram.
[0025] Figure 6 yes Figure 5 The structural diagram of Zhonggong Shell.
[0026] Figure 7 yes Figure 5 Structural diagram of the first terminal piece.
[0027] Figure 8 yes Figure 1 Structural diagram of the middle female plug.
[0028] Figure 9 yes Figure 8 Cross-sectional view of the structure before glue injection.
[0029] Figure 10 yes Figure 8 Structural diagram from another angle.
[0030] Figure 11 yes Figure 9 Structural diagram of the second terminal piece.
[0031] Description of reference numerals:
[0032] 100. Wire-to-wire connector;
[0033] 10. Male plug; 11. Male housing; 111. Housing; 1111. Insertion portion; 1112. First protrusion; 1113. Slot; 1114. Mounting hole; 1115. Guide portion; 1116. Positioning groove; 1117. Accommodating cavity; 112. First fixing portion; 1121. First fixing hole; 12. First terminal structure; 120. First terminal assembly; 121. First terminal member; 1211. Fitting cavity; 1212. Guide portion; 1213. Slot; 1214. First connecting portion; 122. First cable; 13. First colloid;
[0034] 20. Female plug; 21. Female shell; 211. Second fixing portion; 2111. Second fixing hole; 212. Mounting cavity; 2121. First cavity; 2122. Second cavity; 213. Positioning member; 2131. Positioning hole; 214. Positioning protrusion; 215. Second protrusion; 22. Second terminal structure; 220. Second terminal assembly; 221. Second terminal member; 2211. Mounting portion; 2212. Second connecting portion; 222. Second cable; 23. Second colloid. DETAILED DESCRIPTION
[0035] In order to explain the technical content and structural features of the present invention in detail, the following is a further description in conjunction with the embodiments and the accompanying drawings.
[0036] See also Figure 1 and Figure 2The present invention provides a wire-to-wire connector 100, comprising a male plug 10 and a female plug 20. The male plug 10 comprises a male shell 11 and a first terminal structure 12, the male shell 11 comprising a shell 111 and a first fixing portion 112. The first terminal structure 12 is disposed in the shell 111, and the first fixing portion 112 protrudes from the side of the shell 111 for fixing the male plug 10. The first terminal structure 12 comprises at least one set of first terminal assemblies 120, the first terminal assembly 120 comprising an electrically connected first terminal piece 121 and a first cable 122. The female plug 20 comprises a female shell 21 and a second terminal structure 22 disposed in the female shell 21, the second terminal structure 22 comprising at least one set of second terminal assemblies 220, the second terminal assembly 220 comprising an electrically connected second terminal piece 221 and a second cable 222, and a second fixing portion 211 for fixing the female plug 20 is protruding from the side of the female shell 21. The male housing 11 is detachably inserted into the female housing 21, and the plurality of second terminal pieces 221 are electrically inserted into the corresponding first terminal pieces 121. A first fixing hole 1121 is provided on the first fixing portion 112 for fixing. A second fixing hole 2111 is provided on the second fixing portion 211 for fixing.
[0037] Compared with the prior art, the wire-to-wire connector 100 of the present invention includes a male plug 10 and a female plug 20. The male plug 10 includes a male shell 11 and a first terminal structure 12. The male shell 11 includes a shell 111, and the first terminal structure 12 is arranged in the shell 111. The first terminal structure 12 includes at least one set of first terminal assemblies 120, and the first terminal assembly 120 includes an electrically connected first terminal piece 121 and a first cable 122. The female plug 20 includes a female shell 21 and a second terminal structure 22 arranged in the female shell 21. The second terminal structure 22 includes at least one set of second terminal assemblies 220, and the second terminal assembly 220 includes an electrically connected second terminal piece 221 and a second cable 222. The male shell 11 is detachably inserted into the female shell 21, and the second terminal piece 221 is electrically inserted into the corresponding first terminal piece 121. The male housing 11 is also provided with a first fixing portion 112, which protrudes from the side of the housing 111 and is used to fix the male plug 10. A second fixing portion 211 is provided protruding from the side of the female housing 21 for fixing the female plug 20. Before the male plug 10 and the female plug 20 are mated, the male plug 10 can be pre-fixed within the device via the first fixing portion 112 to better mate with the female plug 20. Alternatively, the female plug 20 can be fixed within the device via the second fixing portion 211 on the female plug 20 to better mate with the male plug 10. During actual installation, the appropriate installation method can be selected based on specific installation needs. By fixing the wire-to-wire connector 100 via the first fixing portion 112 and / or the second fixing portion 211, the wire-to-wire connector 100 will not affect other components due to dangling in the air, and the wiring within the device will be more aesthetically pleasing. In the wire-to-wire connector 100 of the present invention, the male plug 10 and the female plug 20 are plugged together to establish an electrical connection, which is convenient for connection and fixation and has a stable structure.
[0038] See also Figures 3 to 6In some optional embodiments, the shell 111 includes a protruding plug-in portion 1111, and the first terminal structure 12 is arranged in the plug-in portion 1111. A guide portion 1115 for facilitating installation is provided at the end of the plug-in portion 1111. A receiving cavity 1117 is provided at one end of the shell 111 away from the plug-in portion 1111, and a plurality of mounting holes 1114 for correspondingly mounting the first terminal member 121 are provided in the plug-in portion 1111, and the plurality of mounting holes 1114 are all connected to the receiving cavity 1117. According to actual installation needs, that is, according to the number of first terminal assemblies 120, one or more mounting holes 1114 can be selectively used, and the corresponding first terminal assembly 120 can be installed in a suitable mounting hole 1114 according to the cooperation with the female plug 20. Specifically, one end of the first terminal member 121 is located in the mounting hole 1114, the other end of the first terminal member 121 is located in the accommodating cavity 1117, and the first cable 122 is located in the accommodating cavity 1117 and electrically connected to the first terminal member 121. A first connecting portion 1214 connected to the first cable 122 is provided at one end of the first terminal member 121. The first cable 122 is placed in the first connecting portion 1214 and welded to the first terminal member 121 to form the first terminal assembly 120. After all the first terminal assemblies 120 are installed in the housing 111, the first colloid 13 is filled in the mounting cavity to fix the first terminal member 121 and the first cable 122 and seal the accommodating cavity 1117. Filling the mounting cavity with the first colloid 13 not only makes the installation of the first terminal structure 12 in the male housing 11 more stable, but also plays a role in sealing and waterproofing, and can block the unused mounting hole 1114.
[0039] See also Figures 8 to 10In some optional embodiments, a mounting cavity 212 that cooperates with the insertion portion 1111 is provided in the female shell 21, and the second terminal structure 22 is arranged in the mounting cavity 212. The insertion portion 1111 is inserted into the mounting cavity 212, so that the second terminal member 221 is electrically inserted into the corresponding first terminal member 121. A positioning member 213 for positioning the second terminal member 221 is provided in the mounting cavity 212, and the positioning member 213 divides the mounting cavity 212 into a first cavity 2121 and a second cavity 2122. A plurality of positioning holes 2131 are provided in the positioning member 213, and the second terminal member 221 is installed in the positioning hole 2131. According to the number of the second terminal assemblies 220, one or more positioning holes 2131 can be selectively used, and according to the cooperation with the male plug 10, the corresponding second terminal assembly 220 can be installed in the appropriate positioning hole 2131. Specifically, the first cavity 2121 is plugged into the insertion portion 1111, and one end of the second terminal 221 located in the second cavity 2122 is electrically connected to the second cable 222. That is, the second cable 222 is welded and fixed to the second connection portion 2212 of the second terminal 221 to form the second terminal assembly 220, and then the second terminal assembly 220 is installed in the installation cavity 212. Then, the second colloid 23 is filled in the second cavity 2122, and the second terminal 221 and the second cable 222 are fixed and the second cavity 2122 is sealed by the second colloid 23. Filling the second cavity 2122 with the second colloid 23 not only makes the installation of the second terminal structure 22 in the mother shell 21 more stable, but also plays a role in sealing and waterproofing, and can block the unused positioning hole 2131.
[0040] See also Figure 3 and Figure 8 and Figure 9 In some optional embodiments, the housing 111 is provided with a first protrusion 1112 extending from the outer periphery of the insertion portion 1111, and a recessed slot 1113 is formed between the insertion portion 1111 and the first protrusion 1112. A second protrusion 215 is provided on one end of the female housing 21. When the insertion portion 1111 is inserted into the installation cavity 212, the second protrusion 215 engages with the slot 1113, thereby ensuring a tighter and more stable fit between the male housing 11 and the female housing 21.
[0041] See also Figures 3 to 5 and Figure 8 and Figure 9In some optional embodiments, a recessed positioning groove 1116 is formed on the insertion portion 1111, and a positioning protrusion 214 is protruded from the mounting cavity 212. The positioning protrusion 214 cooperates with the positioning groove 1116 to determine the insertion angle between the male plug 10 and the female plug 20. It can be understood that the positioning groove 1116 and the positioning protrusion 214 facilitate the insertion and mating of the male plug 10 and the female plug 20.
[0042] See also Figure 7 and Figure 11 In some optional embodiments, a mating cavity 1211 for inserting the second terminal 221 is provided in the first terminal member 121, that is, the first terminal member 121 is a female terminal and the second terminal member 221 is a male terminal. The female terminal is arranged in the male shell 11, and the male terminal is arranged in the female shell 21, and the cross-matching is better, and the assembly and installation effect is better. Specifically, the end of the first terminal member 121 for inserting the second terminal member 221 is tilted inward to form a guide portion 1212 for easy installation, and the end of the second terminal member 221 that cooperates with the first terminal member 121 is retracted inward to form a mounting portion 2211 for easy installation. The mounting portion 2211 cooperates with the guide portion 1212, so that the second terminal member 221 can be installed in the first terminal member 121 more conveniently and quickly. Among them, a groove body 1213 for elastic movement of the outer wall is provided in the axial direction on the outer wall of the first terminal member 121, and the groove body 1213 is connected to the mating cavity 1211. When the second terminal piece 221 is inserted into the mating cavity 1211, the outer wall of the mating cavity 1211 can be elastically movable within a certain range through the groove body 1213, so that the second terminal piece 221 can be better inserted into the mating cavity 1211, and the elastically movable outer wall always has a reset tendency, so that the first terminal piece 121 can elastically wrap the second terminal piece 221 more tightly, which can play a shockproof effect and have a good mating effect. In addition, the elastic wrapping can also make the contact area between the first terminal piece 121 and the second terminal piece 221 larger, and the overall assembly effect is better. In this embodiment, the first terminal piece 121 and the second terminal piece 221 use lathe terminals, and the insertion life can reach 1000 times. The terminals of ordinary wire-to-wire connectors 100 are generally stamped parts, and their lifespan is about times. The first terminal piece 121 and the second terminal piece 221 in the present invention, the length of the second terminal inserted into the mating cavity 1211 is between 2.6 mm and 2.8 mm. The structure is more reasonable, the contact area is larger, it can also play an anti-vibration effect, and the plug-in life is longer.
[0043] like Figures 1 to 11As shown, the wire-to-wire connector 100 of the present invention includes a male plug 10 and a female plug 20. The male plug 10 includes a male shell 11 and a first terminal structure 12. The male shell 11 includes a shell 111, and the first terminal structure 12 is arranged in the shell 111. The first terminal structure 12 includes at least one set of first terminal assemblies 120, and the first terminal assembly 120 includes an electrically connected first terminal piece 121 and a first cable 122. The female plug 20 includes a female shell 21 and a second terminal structure 22 arranged in the female shell 21. The second terminal structure 22 includes at least one set of second terminal assemblies 220, and the second terminal assembly 220 includes an electrically connected second terminal piece 221 and a second cable 222. The male shell 11 is detachably inserted into the female shell 21, and the second terminal piece 221 is electrically inserted into the corresponding first terminal piece 121. Among them, a first fixing portion 112 for fixing the male plug 10 is also provided on the male shell 11. The female housing 21 is provided with a second fixing portion 211 for securing the female plug 20. By securing the wire-to-wire connector 100 via the first fixing portion 112 and / or the second fixing portion 211, the wire-to-wire connector 100 does not affect other components due to dangling in the air, and the wiring within the device is more aesthetically pleasing. The wire-to-wire connector 100 of the present invention is easy to secure, and the first terminal 121 and the second terminal 221 have a larger contact area, which can also provide a vibration-proof effect and a longer plug-in life. In addition, the wire-to-wire connector 100 of the present invention has an excellent waterproof sealing effect.
[0044] The above disclosure is only a preferred embodiment of the present invention and cannot be used to limit the scope of the rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are all within the scope covered by the present invention.
Claims
1. A wire-to-wire connector, characterized in that: include: A male plug includes a male housing and a first terminal structure, wherein the male housing includes a shell and a first fixing portion, the first terminal structure is disposed within the shell, the first fixing portion protruding from a side surface of the shell for fixing the male plug, and the first terminal structure includes at least one set of first terminal assemblies, wherein the first terminal assembly includes an electrically connected first terminal member and a first cable; The female plug includes a female shell and a second terminal structure arranged in the female shell, the second terminal structure includes at least one set of second terminal assemblies, the second terminal assembly includes an electrically connected second terminal piece and a second cable, and the side of the female shell is protrudingly provided with a second fixing portion for fixing the female plug; the male shell is detachably inserted into the female shell, and the second terminal piece is electrically inserted into the corresponding first terminal piece.
2. The wire-to-wire connector according to claim 1, wherein: The shell includes a protruding plug-in portion, the first terminal structure is arranged in the plug-in portion, the mother shell is provided with a mounting cavity that cooperates with the plug-in portion, the second terminal structure is arranged in the mounting cavity, and the plug-in portion is inserted into the mounting cavity so that the second terminal piece is electrically inserted into the corresponding first terminal piece.
3. The wire-to-wire connector according to claim 2, wherein: An accommodating cavity is provided at one end of the shell away from the inserting portion. A plurality of mounting holes for correspondingly mounting the first terminal pieces are opened in the inserting portion, and the plurality of mounting holes are all connected to the accommodating cavity.
4. The wire-to-wire connector according to claim 3, wherein: One end of the first terminal is located in the mounting hole, the other end of the first terminal is located in the accommodating cavity, the first cable is located in the accommodating cavity and electrically connected to the first terminal, and the mounting cavity is filled with a first colloid to fix the first terminal and the first cable and seal the accommodating cavity.
5. The wire-to-wire connector according to claim 2, wherein: The housing is provided with a first protrusion protruding from the outer periphery of the inserting portion, and a recessed slot is formed between the inserting portion and the first protrusion.
6. The wire-to-wire connector according to claim 5, characterized in that: A second protrusion is provided on one end of the female shell, and the insertion portion is inserted into the installation cavity so that the second protrusion is engaged with the slot.
7. The wire-to-wire connector according to claim 2, wherein: A recessed positioning groove is provided on the insertion portion, and a positioning protrusion is provided in the installation cavity. The positioning protrusion cooperates with the positioning groove to position the insertion fitting angle between the male plug and the female plug.
8. The wire-to-wire connector according to claim 2, wherein: A positioning member for positioning the second terminal member is provided in the installation cavity, and the positioning member divides the installation cavity into a first cavity and a second cavity. A plurality of positioning holes are provided in the positioning member, and the second terminal member is installed in the positioning holes. One end of the second terminal member located in the second cavity is electrically connected to the second cable. The second cavity is filled with a second colloid, and the second terminal member and the second cable are fixed and the second cavity is sealed by the second colloid.
9. The wire-to-wire connector according to claim 1, wherein: A mating cavity for inserting the second terminal is provided in the first terminal piece, the end of the first terminal piece for inserting the second terminal piece is tilted inward to form a guide portion for easy installation, and the end of the second terminal piece that cooperates with the first terminal piece is retracted inward to form an installation portion for easy installation; the outer wall of the first terminal piece is axially provided with a groove body for elastic movement of the outer wall, and the groove body is connected to the mating cavity; the length of the second terminal inserted in the mating cavity is between 2.6 mm and 2.8 mm.
10. The wire-to-wire connector according to claim 1, wherein: The first fixing portion is provided with a first fixing hole for fixing, and the second fixing portion is provided with a second fixing hole for fixing.