Wiring structure and plug and power supply connector using wiring structure
By using a locking unit designed with elastic parts in the power connector, the problem of cumbersome operation of the existing power connector is solved, and the rapid connection and convenient installation of external conductors and metal parts are achieved.
Patent Information
- Application Number
- CN202422378798.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The screw-locking wiring method of existing power connectors is cumbersome, complicated and time-consuming.
The locking unit designed with elastic parts, including the first and second actuating arms, pushes the external conductors quickly to connect to the metal parts by external forces, and combines the limiting parts and unlocking parts to achieve convenient operation.
It realizes quick connection between external conductors and metal parts, saves labor on users, has simple and reasonable structure, and can even complete the installation without tools.
Smart Images

Figure CN223245990U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wiring, in particular to a wiring structure and a plug and a power connector applying the wiring structure. Background Art
[0002] Power connectors are essential components in electronic devices, connecting two active devices to transmit current or signals. They are used in LED streetlights, LED driver power supplies, LED displays, lighthouses, cruise ships, industrial equipment, broadcasting, television, and communications. Power connectors include plugs, receptacles that connect to plugs, or two plugs that connect to each other. Plugs consist of metal parts that conduct electricity through contact with external wires.
[0003] Currently, power connectors on the market often use a screw-type locking wire connection method to connect metal parts and external wires. For example, the Chinese utility model patent with authorization number CN219246982U discloses a "three-plug structure" and the Chinese utility model patent with authorization number CN221379929U discloses an "anti-spark plug."
[0004] However, this screw-locked wiring method is cumbersome, complicated, time-consuming and labor-intensive to operate. Utility Model Content
[0005] The first technical problem to be solved by the present invention is to provide a wiring structure that is easy for users to operate in view of the current status of the existing technology.
[0006] The first technical problem to be solved by the utility model is to provide a plug.
[0007] The first technical problem to be solved by the utility model is to provide a power connector.
[0008] The technical solution adopted by the present invention to solve the above-mentioned first technical problem is as follows: a wiring structure includes a housing having an installation cavity;
[0009] a metal part, disposed in the mounting cavity;
[0010] It is characterized by: it also includes
[0011] The locking unit is arranged in the installation cavity; each locking unit includes
[0012] an elastic member disposed in the mounting cavity; the elastic member is bent at a first position to be divided into a first action arm and a second action arm that are elastically connected, the first action arm being located in front of the second action arm, the free end of the first action arm being denoted as the first end, and the free end of the second action arm being denoted as the second end;
[0013] Under the action of external force, the elastic member has at least two states;
[0014] In the first state, the middle portion of the first actuating arm and the middle portion of the second actuating arm are locked, the first end is positioned higher than the second end, and the first actuating arm and the second actuating arm tend to be disengaged;
[0015] In the second state, the first end is pushed forward by the external wire inserted into the installation cavity, so that the first action arm and the second action arm are disengaged, and the second end is used to press the external wire against the metal member.
[0016] In order to limit the position of the elastic member, the locking unit further includes a limiting member fixed relative to the cavity wall of the installation cavity, the first action arm and the second action arm are locked to form an accommodating space for the limiting member to be inserted, and the elastic member is constrained on the limiting member. In this way, the elastic member is limited by providing the limiting member.
[0017] In order to save labor in operation, a hollow portion is provided on the first action arm near the position where the first action arm contacts the limiting member.
[0018] In this way, the solid part of the first action arm at the location of the hollow part is smaller, which is convenient for rotation. The user only needs to insert the external wire forward with a little force, and the external wire can rotate the first action arm and disengage from the second action arm, which saves the user effort.
[0019] In order to limit the first operating arm, the cavity wall of the installation cavity or the metal part is provided with a bulge between the hollow portion and the first position. The bulge protrudes toward the first operating arm, and the first operating arm is constrained between the bulge and the limiting member.
[0020] In this way, the first action arm rotates with the corresponding positions of the limiting member and the convex hull as the fulcrum.
[0021] In order to reduce the assembly process, the limiting member and the cavity wall of the installation cavity are integrated;
[0022] Alternatively, the limiting component and the metal component are an integral part.
[0023] The structure of the limiting member can be various. Preferably, there are two limiting members, which are respectively recorded as the first limiting block and the second limiting block;
[0024] The first action arm is fixed between the first limiting block and the cavity wall corresponding to the installation cavity, and the second action arm is fixed between the second limiting block and the cavity wall corresponding to the installation cavity;
[0025] Alternatively, the first action arm is fixed between the first limiting block and the corresponding position of the metal component, and the second action arm is fixed between the second limiting block and the corresponding position of the metal component.
[0026] The elastic member is limited by providing a first limiting block and a second limiting block.
[0027] The locking structure between the first and second actuating arms can be implemented in a variety of ways. Preferably, the first actuating arm has a rearwardly extending hook in the middle, and the second actuating arm has a locking portion in the middle that engages and locks with the hook. The hook and the locking portion are less susceptible to wear, which helps extend the service life of the elastic member.
[0028] Alternatively, existing structures such as rib-groove snap-fit structures and magnetic attraction may be used to achieve locking of the two.
[0029] In order to facilitate the removal of the external wire, the locking unit further includes an unlocking member movably arranged in the installation cavity, the unlocking member is exposed outside the housing and cooperates with the second action arm of the elastic member;
[0030] In the third state, the unlocking member is subjected to a forward external force and pushes the second operating arm forward, thereby locking the second operating arm with the first operating arm, and at the same time, the second end is disengaged forward from the external wire.
[0031] By providing an unlocking member, external force acts on the unlocking member to push the second action arm close to the first action arm, and the second end is disengaged from the external wire, so that the external wire can be removed.
[0032] In order to prevent the unlocking member from falling off from the housing, the unlocking member has an anti-falling portion that abuts against the inner wall surface of the installation cavity wall in the front and rear directions.
[0033] In order to prevent the elastic member from interfering with the unlocking member, the middle portion of the first operating arm has a hook extending backward, and the middle portion of the second operating arm has a clamping portion locked with the hook;
[0034] There are two hooks, which are spaced apart in the left-right direction. The anti-slip portion is opposite to the position between the two hooks. The unlocking member is provided with avoidance spaces on both sides of the anti-slip portion for avoiding the corresponding hooks.
[0035] In this way, by providing the avoidance space, interference between the elastic member and the unlocking member is avoided.
[0036] In order to reasonably utilize the space in the housing, there are at least two locking units, which are distributed in the installation cavity at intervals along the circumference of the housing. In this way, the layout is reasonable and the space in the housing can be fully utilized.
[0037] In order to facilitate the installation of external wires, the connector also includes an end cover arranged at the rear end of the shell, the front end of the end cover is threadedly connected to the shell, and the rear end of the end cover is for the external wires to pass through.
[0038] During installation, firstly insert the external wire into the shell and abut against the second action arm of the elastic member, and finally connect the end cover to the shell by thread.
[0039] Furthermore, the connector includes the external wire.
[0040] The technical solution adopted by the present invention to solve the second technical problem is: a plug, characterized in that it includes the connector as described above.
[0041] The technical solution adopted by the present invention to solve the third technical problem is: a power connector, characterized by comprising the above-mentioned plug and a socket mated with the plug;
[0042] Alternatively, it comprises two plugs that are plugged into each other, at least one of which is the above-mentioned plug.
[0043] Compared with the prior art, the advantages of the present invention are: by setting an elastic part, when installing the external wire, the external wire is inserted into the installation cavity to complete the quick connection with the metal part, which is convenient for users to operate. Specifically, the first end of the elastic part is pushed forward by the external wire, so that the first acting arm and the second acting arm are disengaged, and the second end of the second acting arm presses the external wire against the metal part. The user can even complete the installation of the external wire with bare hands without using any tools. The structure is simple and reasonable. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 This is a schematic diagram of a plug inserted into an external wire in Example 1 of the utility model;
[0045] Figure 2 This is a schematic diagram of the wiring structure of Example 1 of the present utility model;
[0046] Figure 3 for Figure 2 Exploded view of the wiring structure;
[0047] Figure 4 Schematic diagram of an elastic member according to a first embodiment of the present invention (the first actuating arm and the second actuating arm are disengaged);
[0048] Figure 5 Schematic diagram of another state of the elastic member of the first embodiment of the present invention (the first actuating arm and the second actuating arm are locked);
[0049] Figure 6 This is a schematic diagram of an unlocking member according to a first embodiment of the present utility model;
[0050] Figure 7 This is a cross-sectional view of a plug according to a first embodiment of the present invention;
[0051] Figure 8 for Figure 7 Schematic diagram of the wiring structure;
[0052] Figure 9 for Figure 8 Schematic diagram of another state of the wiring structure;
[0053] Figure 10 for Figure 8 Schematic diagram of another state of the wiring structure;
[0054] Figure 11 for Figure 8 Schematic diagram of another state of the wiring structure;
[0055] Figure 12 for Figure 8 Schematic diagram of another state of the wiring structure;
[0056] Figure 13 for Figure 8 Schematic diagram of another state of the wiring structure;
[0057] Figure 14 for Figure 1 Exploded view of
[0058] Figure 15 This is a schematic diagram of a plug in Example 1 of the utility model with the end cover removed;
[0059] Figure 16 This is a schematic diagram of the circumferential distribution of three locking units in Example 1 of the present utility model;
[0060] Figure 17 This is a schematic diagram of the wiring structure of the second embodiment of the present utility model;
[0061] Figure 18 for Figure 17 Exploded view of the wiring structure;
[0062] Figure 19 A plug including the wiring structure of the second embodiment;
[0063] Figure 20 for Figure 19 Schematic diagram of the wiring structure. DETAILED DESCRIPTION
[0064] The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
[0065] Example 1
[0066] See also Figures 1 to 16 The wiring structure includes a housing 1, a metal member 2, an external wire 100, a locking unit 300, and an end cover 200.
[0067] Among them, see Figure 1 、 Figure 7 、 Figure 14The housing 1 is made of insulating plastic and has a mounting cavity 11. The housing 1 comprises an outer shell 1a and a mounting seat 1b arranged in the outer shell 1a.
[0068] The metal component 2 is disposed in the mounting cavity 11 , specifically on the mounting seat 1 b .
[0069] See also Figure 2 、 Figure 8 , Figure 15 、 Figure 16 The locking unit 300 is arranged in the installation cavity 11, and the locking unit 300 has three ( Figure 15 、 Figure 16 ) and are spaced apart along the circumference of the housing 1 within the mounting cavity 11. The number of external wires 100 is the same as the number of locking units 300, also three. The three external wires are finally combined into a large strand and passed through the end cap 200. Each locking unit 300 includes an elastic member 3, a limiting member 4, and an unlocking member 5. The specific structure is as follows.
[0070] See also Figure 4 、 Figure 5 , the elastic member 3 is arranged in the mounting cavity 11; the elastic member 3 is sheet-shaped, and in the first position 3a ( Figure 4 、 Figure 5 ) is bent and divided into a first action arm 31 and a second action arm 32 that are elastically connected. The elastic connection means that after the elastic member 1 is bent, the first action arm 31 and the second action arm 32 always maintain a tendency to open relative to each other by relying on the elastic force of the elastic member 3 itself. The first action arm 31 is located in front of the second action arm 32. The free end of the first action arm 31 is recorded as the first end 31a, and the free end of the second action arm 32 is recorded as the second end 32a. Under the action of external force, the elastic member 3 has three states. In the first state, the middle part of the first action arm 31 and the middle part of the second action arm 32 are locked ( Figure 5 ), the first end 31a is located higher than the second end 32a, and the first action arm 31 and the second action arm 32 tend to be disengaged; in the second state, the first end 31a is pushed forward by the external wire 100 inserted into the installation cavity 11, so that the first action arm 31 and the second action arm 32 are disengaged ( Figure 4), the second end 32a is used to press the external wire 100 against the metal part 2; in the third state, the second action arm 32 is subjected to a forward external force and is locked with the first action arm 31, while the second end 32a is disengaged from the external wire 100 forward. The middle portion of the first action arm 31 has a hook 311 extending backward, and the middle portion of the second action arm 32 has a locking portion 321 that is locked with the hook 311, that is, the external wire 100 is locked or disengaged through the hook 311 and the locking portion 321. The elastic member 3 is made of metal and is in contact with the metal part 2. In this way, in addition to directly contacting the metal part 2, the external wire 100 is also indirectly in contact with the metal part 2 through the elastic member 3, which is beneficial to increase the contact points of the external wire 100 and ensure the electrical connection effect of the external wire 100.
[0071] See also Figure 2 、 Figure 3 、 Figures 7 to 13 The limiting member 4 is fixed relative to the cavity wall of the installation cavity 11. Specifically, the limiting member 4 is fixed to the metal member 2. The first action arm 31 and the second action arm 32 are locked to form an accommodating space 34 for the limiting member 4 to be inserted, and the elastic member 3 is constrained on the limiting member 4. The first action arm 31 is provided with a hollow portion 33 near the position where it contacts the limiting member 4. The metal member 2 is provided with a convex bulge 21 ( Figure 2 、 Figure 7 ), the convex 21 and the metal part 2 are an integral part, the convex 21 protrudes toward the first action arm 31, and the first action arm 31 is constrained between the convex 21 and the limiting member 4.
[0072] See also Figure 2 、 Figure 3 、 Figures 6 to 13 The unlocking member 5 is movably disposed in the mounting cavity 11. The unlocking member 5 is exposed to the housing 1 and cooperates with the second operating arm 32 of the elastic member 3. In the third state, the unlocking member 5 is subjected to a forward external force and pushes the second operating arm 32 forward, thereby locking the second operating arm 32 with the first operating arm 31. At the same time, the second end 32a is disengaged from the external wire 100. The unlocking member 5 has an anti-slip portion 51 that abuts against the inner wall of the mounting cavity 11 in front and back. In this way, when the unlocking member 5 is subjected to the backward elastic force of the second operating arm 32, the unlocking member 5 will not slip out of the housing 1. There are two hooks 311, which are spaced apart in the left and right directions. The anti-slip portion 51 is opposite to the position between the two hooks 311. The unlocking member 5 is provided with an escape space 52 on both sides of the anti-slip portion 51 for circumventing the corresponding hook 311. The rear end of the unlocking member 5 has a slot 53 that is recessed forward, and the slot 53 is for inserting and positioning hardware tools such as screwdrivers. The user drives the unlocking member 5 forward by acting on the hardware tool, thereby driving the second action arm 32 to rotate forward.
[0073] See also Figure 1 、 Figure 7 、 Figure 14 The end cover 200 is arranged at the rear end of the housing 1, the front end of the end cover 200 is threadedly connected to the housing 1, and the rear end of the end cover 200 is for the external wire 100 to pass through.
[0074] See also Figure 1 、 Figure 7 、 Figure 14 , the utility model includes a plug with a wiring structure, and the plug also includes a wire clamp 1c ( Figure 14 ), etc., and metal member 2 is a current carrier. This embodiment also discloses a power connector, comprising the aforementioned plug and a socket that mates with the plug, the socket generally having a rectangular mounting panel on its periphery; or, the power connector comprises two mutually pluggable plugs, at least one of which is the aforementioned plug, i.e., a male plug and a female plug.
[0075] The working principle and usage process are as follows.
[0076] A. Install external wires
[0077] by Figure 8 This is the initial state, at which the first action arm 31 and the second action arm 32 are locked (the hook 311 and the locking portion 321 are locked).
[0078] See also Figure 9 , insert the external wire 100 into the installation cavity 11 of the housing 1, the external wire 100 acts forward on the first end 31a of the first action arm 31 of the elastic member 3, the first action arm 31 rotates forward and downward with the position of the convex bump 21 as the fulcrum, and disengages from the second action arm 32 (the hook 311 and the locking portion 321 are disengaged), the second action arm 32 rotates backward and upward, and the second end 32a of the second action arm 32 presses the external wire 100 against the metal member 2 ( Figure 10 、 Figure 11 ), thus completing the connection between the external wire 100 and the metal member 2; that is, after the user inserts the external wire 100 into the installation cavity 11 and hears a "click" sound, the compression connection between the external wire 100 and the metal member 2 is completed, and the operation is very convenient.
[0079] After all external wires 100 are connected to the corresponding metal parts 2 , all external wires 100 are passed through the end cover 200 , and then the end cover 200 is connected to the housing 1 .
[0080] B. Remove the external wires
[0081] Unscrew the end cover 200 and push the unlocking member 5 forward with a screwdriver or other tool ( Figure 12), the unlocking member 5 pushes the second operating arm 32 of the elastic member 3 forward, and the second operating arm 32 rotates forward and downward to lock with the first operating arm 31, and at the same time, the second end 32a of the second operating arm 32 is disengaged from the external wire 100 ( Figure 13 ), pull the external wire 100 backward to remove the external wire 100.
[0082] Example 2:
[0083] See also Figures 17-20 , which is another preferred embodiment of the present invention. The wiring structure is basically the same as that of embodiment 1, except that the shape of the limiting member 4 is different.
[0084] Specifically, the limit member 4 and the metal member 2 are an integral part, and there are two limit members 4, which are respectively recorded as the first limit block 41 and the second limit block 42; the first action arm 31 is fixed between the first limit block 41 and the corresponding position of the metal member 2, and the second action arm 32 is fixed between the second limit block 42 and the corresponding position of the metal member 2.
[0085] Example 3:
[0086] The structure is basically the same as that of Example 1, except that the position of the stopper 4 and the convex hull is different. Specifically, the stopper 4 is connected to the cavity wall of the installation cavity 11, the stopper 4 and the cavity wall of the installation cavity 11 are integral, and the convex hull is located on the cavity wall of the installation cavity 11.
[0087] Example 4:
[0088] The structure is essentially the same as that of Example 2, differing in the placement of the stopper 4 and the convex bulge. Specifically, there are two stoppers 4, designated as a first stopper 41 and a second stopper 42. Both the first stopper 41 and the second stopper 42 are connected to the wall of the mounting cavity 11. The first actuating arm 31 is fixed between the first stopper 41 and the corresponding wall of the mounting cavity 11, and the second actuating arm 32 is fixed between the second stopper 42 and the corresponding wall of the mounting cavity 11. The convex bulge is located on the wall of the mounting cavity 11.
[0089] In the specification and claims of the present invention, directional terms such as "front," "back," "up," "down," "left," "right," "side," "top," and "bottom" are used to describe various exemplary structural parts and components of the present invention. However, these terms are used herein for convenience of description only and are based on the exemplary orientations shown in the accompanying drawings. Since the embodiments disclosed in the present invention can be arranged in different orientations, these directional terms are intended for illustrative purposes only and should not be construed as limiting. For example, "up" and "down" are not necessarily limited to directions opposite to or consistent with the direction of gravity.
Claims
1. A wiring structure comprising A housing (1) having a mounting cavity (11); A metal part (2) is arranged in the installation cavity (11); Its characteristics are: Also includes A locking unit (300) is provided in the installation cavity (11); each locking unit (300) comprises An elastic member (3) is disposed in the mounting cavity (11); the elastic member (3) is bent at a first position (3a) to be divided into a first action arm (31) and a second action arm (32) that are elastically connected, the first action arm (31) being located in front of the second action arm (32), the free end of the first action arm (31) being designated as a first end (31a), and the free end of the second action arm (32) being designated as a second end (32a); Under the action of external force, the elastic member (3) has at least two states; In the first state, the middle portion of the first action arm (31) and the middle portion of the second action arm (32) are locked, the first end (31a) is positioned higher than the second end (32a), and the first action arm (31) and the second action arm (32) tend to be disengaged; In the second state, the first end (31a) is pushed forward by the external wire (100) inserted into the installation cavity (11), so that the first action arm (31) and the second action arm (32) are disengaged, and the second end (32a) is used to press the external wire (100) against the metal part (2).
2. The wiring structure according to claim 1, wherein: The locking unit (300) further comprises a limiting member (4) fixed relative to the cavity wall of the installation cavity (11); the first action arm (31) and the second action arm (32) are locked to form an accommodating space (34) for inserting the limiting member (4); and the elastic member (3) is constrained on the limiting member (4).
3. The wiring structure according to claim 2, wherein: The first action arm (31) is provided with a hollow portion (33) adjacent to a position where the first action arm (31) contacts the limiting member (4).
4. The wiring structure according to claim 2, wherein: A convex bulge (21) is provided on the cavity wall of the installation cavity (11) or the metal part (2) between the hollow portion (33) and the first position (3a); the convex bulge (21) protrudes toward the first action arm (31); and the first action arm (31) is constrained between the convex bulge (21) and the limiting member (4).
5. The wiring structure according to claim 2, wherein: The limiting member (4) and the cavity wall of the installation cavity (11) are an integral part; Alternatively, the limiting member (4) and the metal member (2) are an integral part.
6. The wiring structure according to claim 2, wherein: There are two limit members (4), which are respectively referred to as a first limit block (41) and a second limit block (42); The first action arm (31) is fixed between the first limiting block (41) and the cavity wall corresponding to the installation cavity (11), and the second action arm (32) is fixed between the second limiting block (42) and the cavity wall corresponding to the installation cavity (11); Alternatively, the first action arm (31) is fixed between the first limit block (41) and the corresponding position of the metal part (2), and the second action arm (32) is fixed between the second limit block (42) and the corresponding position of the metal part (2).
7. The wiring structure according to claim 1, wherein: The middle portion of the first action arm (31) has a hook (311) extending backward, and the middle portion of the second action arm (32) has a clamping portion (321) that is clamped and locked with the hook (311).
8. The wiring structure according to claim 1, wherein: The locking unit (300) further includes an unlocking member (5) movably disposed in the mounting cavity (11), the unlocking member (5) being exposed from the housing (1) and cooperating with the second action arm (32) of the elastic member (3); In the third state, the unlocking member (5) is subjected to a forward external force and pushes the second operating arm (32) forward, thereby locking the second operating arm (32) with the first operating arm (31), and at the same time, the second end (32a) is disengaged forward from the external wire (100).
9. The wiring structure according to claim 8, characterized in that: The unlocking member (5) has an anti-slip portion (51) that abuts against the inner wall of the cavity wall of the installation cavity (11) from front to back.
10. The wiring structure according to claim 9, characterized in that: The middle portion of the first action arm (31) has a hook (311) extending backward, and the middle portion of the second action arm (32) has a locking portion (321) that is locked with the hook (311). There are two hooks (311) spaced apart in the left-right direction. The anti-slip portion (51) is opposite to the position between the two hooks (311). The unlocking member (5) is provided with avoidance spaces (52) on both the left and right sides of the anti-slip portion (51) for avoiding the corresponding hooks (311).
11. The wiring structure according to claim 1, wherein: There are at least two locking units (300), which are distributed in the installation cavity (11) at intervals along the circumference of the housing (1).
12. The wiring structure according to claim 1, wherein: The wiring structure further comprises an end cover (200) arranged at the rear end of the housing (1), the front end of the end cover (200) being threadedly connected to the housing (1), and the rear end of the end cover (200) being provided for the external wire (100) to pass through.
13. The wiring structure according to claim 1, wherein: The wiring structure includes the external connecting wire (100).
14. A plug, characterized in that: The invention comprises the wiring structure according to any one of claims 1 to 13.
15. A power connector, characterized in that: comprising the plug as claimed in claim 14 and a socket mated with the plug; Alternatively, the invention comprises two plugs that are plugged into each other, at least one of which is the plug as claimed in claim 14.
Citation Information
Patent Citations
Three-plug structure
CN219246982U
Anti-sparking plug
CN221379929U