Automatic winding device for rotor

Through the automatic winding device with a combined structure such as ring frame, rotating disc and sliding tube, the existing rotor winding machine has solved the problem of complex operation and easy damage, and achieved simple and efficient winding operation and improved equipment reliability.

CN223246446UActive Publication Date: 2025-08-19JIANGSU HEISONG TECH CO LTD
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Patent Information

Application Number
CN202422056969.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-08-19
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing fully automatic rotor winding machine has problems such as complex operation, high maintenance costs and easy damage.

Method used

The combined structure of ring frame, rotating disc, clamping plate and sliding tube is adopted, combined with rotating motor, hydraulic rod and stepping motor, to achieve precise winding control of the rotor magnet and form a complete winding system.

Benefits of technology

Simplifies winding operations, reduces the risk of equipment damage, and improves production efficiency and equipment service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic winding device for a rotor, and relates to the technical field of rotor winding. Comprising a fixed top plate and a winding structure arranged on the fixed top plate, the winding structure comprises a circular ring frame, a rotating disc, a clamping plate and a sliding pipe, the top of the outer wall of the circular ring frame is fixedly embedded in the fixed top plate, the top of the outer wall of the clamping plate is fixedly arranged on the rotating disc, and the rotating disc and the clamping plate are rotatably embedded in the circular ring frame; the top end of the outer wall of the sliding pipe is slidably embedded in the rotating disc and the clamping plate, the upper surface of the outer wall of the sliding pipe is fixedly sleeved with a fixing block, an extension plate is fixedly arranged at the bottom of the outer wall of the clamping plate, and a tension spring is fixedly arranged between the extension plate and the fixing block. Through the circular ring frame, the rotating disc, the clamping plate and the sliding pipe, the winding device can be wound around one magnet of the rotor through rotation, the winding height and the rotating angle of the rotor are controlled through lifting, a complete winding system is formed, the winding operation is simple, and the damage risk of equipment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotor winding, in particular to an automatic winding device for a rotor. Background Art

[0002] At present, the rotor winding is mainly composed of a certain number of armature coils connected according to a certain rule. It is the circuit part of the motor and also the part where the electromotive force generates electromagnetic torque for electromechanical energy conversion. These coils are usually wound with insulated circular or rectangular cross-section wires and embedded in the armature core slots in two layers. The upper and lower layers and the coils and the armature core must be properly insulated and pressed with slot wedges.

[0003] For the fully automatic rotor winding machine, although it improves production efficiency, it also has problems such as complex technology, difficult operation, and high maintenance costs. If it is not operated properly or maintained in time, it may cause equipment damage and reduced production efficiency. Utility Model Content

[0004] The utility model provides an automatic winding device for a rotor. Through a circular ring frame, a rotating disk, a clamping plate and a sliding tube, the device can be rotated around one of the magnets of the rotor, and the winding height and the angle of rotation of the rotor can be controlled by lifting, thereby forming a complete winding system, simplifying the winding operation and reducing the risk of damage to the equipment.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic winding device for a rotor, comprising:

[0006] Fixed top plate;

[0007] A winding structure is provided on the fixed top plate;

[0008] The winding structure includes a circular frame, a rotating disk, a clamping plate and a sliding tube, the top of the outer wall of the circular frame is fixedly embedded in the fixed top plate, the top of the outer wall of the clamping plate is fixedly mounted on the rotating disk, the rotating disk and the clamping plate are rotatably embedded in the circular frame, the top of the outer wall of the sliding tube is slidably embedded in the rotating disk and the clamping plate, a fixed block is fixedly sleeved on the upper surface of the outer wall of the sliding tube, an extension plate is fixedly mounted on the bottom of the outer wall of the clamping plate, and a tension spring is fixedly arranged between the extension plate and the fixed block;

[0009] The rotor control structure is arranged below the fixed top plate.

[0010] As the automatic winding device for the rotor of the utility model, a rotating motor is installed at the bottom of the outer wall of the fixed top plate, and a gear is fixedly sleeved at the output end of the rotating motor, and the outer wall of the gear is engaged with the rotating disk.

[0011] As the automatic winding device for a rotor of the present invention, the rotor control structure includes a fixed side plate, and two support plates are extended from the top of the outer wall of the fixed side plate.

[0012] As the automatic winding device for the rotor of the utility model, the bottoms of the two support plates are both installed with hydraulic rods, and the output ends of the hydraulic rods are fixed on the fixed top plate.

[0013] As the automatic winding device for the rotor of the utility model, a stepping motor is installed on one side of the outer wall of the fixed side plate, and a rotating plate is fixedly provided on the output end of the stepping motor.

[0014] As the automatic winding device for the rotor of the utility model, a rotor block is fixedly provided on one side of the outer wall of the rotating plate, and a rotor body is slidingly sleeved on the outer wall of the rotor block.

[0015] The utility model provides an automatic winding device for a rotor, which has the following beneficial effects:

[0016] (1) The automatic winding device for the rotor can be used to rotate around one of the magnets of the rotor through a circular ring frame, a rotating disk, a clamping plate and a sliding tube, and the winding height and the angle of rotation of the rotor can be controlled by lifting to form a complete winding system, making the winding operation simple and reducing the risk of equipment damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the main view of the utility model;

[0018] Figure 2 It is a cross-sectional view of the utility model;

[0019] Figure 3 It is a rear view of the utility model;

[0020] Figure 4 This is an exploded view of the present invention.

[0021] In the figure: 1. Fixed top plate; 2. Ring frame; 3. Rotating disk; 4. Clamping plate; 5. Sliding tube; 6. Fixed block; 7. Extension plate; 8. Tension spring; 9. Rotating motor; 10. Gear; 11. Fixed side plate; 12. Support plate; 13. Hydraulic rod; 14. Stepping motor; 15. Rotating plate; 16. Rotor block; 17. Rotor body. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solutions in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of this utility, not all of the embodiments. Based on the embodiment of this utility, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this utility.

[0023] See also Figure 1-4 The utility model provides a technical solution: an automatic winding device for a rotor, comprising:

[0024] Fixed top plate 1;

[0025] The winding structure is provided on the fixed top plate 1;

[0026] The winding structure includes a circular frame 2, a rotating disk 3, a clamping plate 4 and a sliding tube 5. The top of the outer wall of the circular frame 2 is fixedly embedded in the fixed top plate 1, the top of the outer wall of the clamping plate 4 is fixedly set on the rotating disk 3, and the rotating disk 3 and the clamping plate 4 are rotatably embedded in the circular frame 2. The top of the outer wall of the sliding tube 5 is slidably embedded in the rotating disk 3 and the clamping plate 4. A fixed block 6 is fixedly sleeved on the upper surface of the outer wall of the sliding tube 5, and an extension plate 7 is fixedly set on the bottom of the outer wall of the clamping plate 4. A tension spring 8 is fixed between the extension plate 7 and the fixed block 6.

[0027] The rotor control structure is arranged below the fixed top plate 1 .

[0028] In this embodiment, the rotating disk 3 and the clamping plate 4 can be combined together and rotated in the circular frame 2 through the circular frame 2, and the sliding tube 5 can slide. The wire wrapped around the rotor passes through the rotating disk 3 and enters the sliding tube 5, so that the other end of the sliding tube 5 comes out and the wire can be wrapped around the rotor. The fixed block 6 is fixedly sleeved on the sliding tube 5, and the extension plate 7 is used to fix the tension spring 8 therebetween, so that the tension spring 8 can pull the sliding tube 5 inward, so that during the rotation process, the sliding tube 5 can move along the edge of the rotor magnet and wrap the wire around the magnet.

[0029] Specifically, a rotating motor 9 is installed at the bottom of the outer wall of the fixed top plate 1 , and a gear 10 is fixedly sleeved on the output end of the rotating motor 9 , and the outer wall of the gear 10 is engaged with the rotating disk 3 .

[0030] In this embodiment, the output end of the rotating motor 9 drives the gear 10 to rotate when it is powered on, and the gear 10 is engaged with the rotating disk 3 to drive the rotating disk 3 to rotate.

[0031] Specifically, the rotor control structure includes a fixed side plate 11 , and two support plates 12 are extended from the top of the outer wall of the fixed side plate 11 .

[0032] In this embodiment, the bottom of the fixed top plate 1 and the rotor are fixed by fixing the side plates 11 and the two support plates 12 .

[0033] Specifically, a hydraulic rod 13 is installed at the bottom of each of the two support plates 12 , and an output end of the hydraulic rod 13 is fixed on the fixed top plate 1 .

[0034] In this embodiment, the hydraulic rod 13 uses the hydraulic output end to drive the fixed top plate 1 to move up and down, thereby controlling the winding height.

[0035] Specifically, a stepping motor 14 is installed on one side of the outer wall of the fixed side plate 11 , and a rotating plate 15 is fixed to the output end of the stepping motor 14 .

[0036] In this embodiment, the output end of the stepping motor 14 drives the rotating plate 15 to rotate when the stepping motor 14 is powered.

[0037] Specifically, a rotor block 16 is fixedly provided on one side of the outer wall of the rotating plate 15 , and a rotor body 17 is slidingly sleeved on the outer wall of the rotor block 16 .

[0038] In this embodiment, the rotor body 17 can be sheathed by the rotor block 16 so as to rotate along with the rotor block 16 , and the stepping motor 14 is used to control the rotation angle of the rotor.

[0039] When in use, the annular frame 2 can make the rotating disk 3 and the clamping plate 4 rotate together in the annular frame 2, and make the sliding tube 5 slide, and the wire wound around the rotor passes through the rotating disk 3 and enters the sliding tube 5, so that the other end of the sliding tube 5 passes out and can be wound around the rotor. The fixing block 6 is fixedly sleeved on the sliding tube 5, and the extension plate 7 is used to fix the tension spring 8 therebetween, so that the tension spring 8 can pull the sliding tube 5 inward, so that during the rotation process, the sliding tube 5 can move along the edge of the rotor magnet and wind the wire around the magnet. When the rotating motor 9 is energized, the output end drives the gear 10 to rotate, and uses the relationship between the gear 10 meshing with the rotating disk 3. The rotating disk 3 is driven to rotate, and the fixed side plates 11 and the two support plates 12 form the bottom fixation of the fixed top plate 1 and the rotor fixation. The hydraulic rod 13 uses the output end of the hydraulic method to drive the fixed top plate 1 to move up and down, thereby controlling the winding height. When the stepper motor 14 is powered on, the output end drives the rotating plate 15 to rotate. The rotor block 16 can make the rotor body 17 fit, so that it rotates with the rotor block 16. The stepper motor 14 is used to control the angle of rotation of the rotor. The rotation can be used to surround one of the magnets of the rotor, and the winding height and the angle of rotation of the rotor can be controlled by lifting and lowering, forming a complete winding system, which makes the winding operation simple and reduces the risk of damage to the equipment.

[0040] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. Automatic winding device for rotor, characterized in that: include: Fixed top plate (1); A winding structure is provided on the fixed top plate (1); The winding structure comprises a circular frame (2), a rotating disk (3), a clamping plate (4) and a sliding tube (5); the top of the outer wall of the circular frame (2) is fixedly embedded in the fixed top plate (1); the top of the outer wall of the clamping plate (4) is fixedly installed on the rotating disk (3); the rotating disk (3) and the clamping plate (4) are rotatably embedded in the circular frame (2); the top of the outer wall of the sliding tube (5) is slidably embedded in the rotating disk (3) and the clamping plate (4); a fixed block (6) is fixedly sleeved on the upper surface of the outer wall of the sliding tube (5); an extension plate (7) is fixedly installed on the bottom of the outer wall of the clamping plate (4); a tension spring (8) is fixedly installed between the extension plate (7) and the fixed block (6); The rotor control structure is arranged below the fixed top plate (1).

2. The automatic winding device for a rotor according to claim 1, characterized in that: A rotating motor (9) is installed at the bottom of the outer wall of the fixed top plate (1), and a gear (10) is fixedly sleeved on the output end of the rotating motor (9), and the outer wall of the gear (10) is engaged with the rotating disk (3).

3. The automatic winding device for a rotor according to claim 2, characterized in that: The rotor control structure comprises a fixed side plate (11), and two support plates (12) are extended from the top of the outer wall of the fixed side plate (11).

4. The automatic winding device for a rotor according to claim 3, characterized in that: A hydraulic rod (13) is installed at the bottom of each of the two support plates (12), and the output end of the hydraulic rod (13) is fixed on the fixed top plate (1).

5. The automatic winding device for a rotor according to claim 4, characterized in that: A stepping motor (14) is installed on one side of the outer wall of the fixed side plate (11), and a rotating plate (15) is fixedly provided at the output end of the stepping motor (14).

6. The automatic winding device for a rotor according to claim 5, characterized in that: A rotor block (16) is fixedly provided on one side of the outer wall of the rotating plate (15), and a rotor body (17) is slidingly sleeved on the outer wall of the rotor block (16).