Integrated full-automatic rice crust production line

Abstract

The utility model discloses an integrated full-automatic rice crust production line, and relates to the technical field of rice crust production, the integrated full-automatic rice crust production line comprises a rack I, the inner side of the rack I is rotatably provided with a transmission belt, the surface of the transmission belt is equidistantly distributed with a plurality of groups of fixedly installed clapboards, and placing frames are movably arranged among the clapboards; a leveling mechanism is arranged on the left side of the upper end of the first rack, a second rack is fixedly installed on the end face of the right end of the first rack, and a moving mechanism is arranged at the upper end of the second rack. According to the rice crust forming device, rice particles in the containing frame can be rolled through the first leveling carrier roller and the second leveling carrier roller which rotate, so that the rice particles are leveled, the rice crust forming thickness can be ensured, then the containing frame can be placed through the positioning frame, then the threaded base drives the containing frame to sequentially enter the oven and the cooling box, and the rice crust forming thickness is ensured. According to the rice baking machine, the rice can be flattened and cut, so that rice crust can be formed, and then the rice crust is cooled by using the cooling fan, so that the rice crust is convenient to take.

Description

Technical Field

[0001] The utility model relates to the technical field of rice crust production, and in particular to an integrated full-automatic rice crust production line. Background Art

[0002] Guoba is the layer of rice grains that sticks to the pot when cooking. The main ingredients are rice, millet, soybeans, corn flour, etc. It has the effect of strengthening the stomach and aiding digestion.

[0003] With the development of the times, electric rice cookers gradually replaced the old cast iron pots, and the rice crust that was once very common in life gradually disappeared from people's sight. As people's pursuit of natural trends continues to deepen, the rice crust processing industry has gradually emerged.

[0004] The existing technology has the following problems:

[0005] The current rice crust processing machines are basically stand-alone machines consisting of a heat supply device and upper and lower baking trays. The processing method is relatively primitive, inefficient, labor-intensive and time-consuming, and does not meet the requirements of large-scale production. Utility Model Content

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] An integrated fully automatic rice cracker production line comprises a frame 1, a transmission belt rotatably mounted on the inner side of the frame 1, a plurality of fixed partitions equidistantly distributed on the surface of the transmission belt, a placement frame movably disposed between the partitions, a leveling mechanism disposed on the left side of the upper end of the frame 1, a frame 2 fixedly mounted on the right end face of the frame 1, and a moving mechanism disposed on the upper end of the frame 2;

[0008] The leveling mechanism includes a connecting frame 1, the lower end of the connecting frame 1 is fixedly installed with the left end face of the upper end of the frame 1, a hydraulic cylinder 1 is fixedly installed on the top of the connecting frame 1, and the lower end of the output rod of the hydraulic cylinder 1 is fixedly installed with a fixing plate, and support plates are symmetrically fixedly installed on both sides of the lower end of the fixing plate, and leveling roller 1 and leveling roller 2 are rotatably installed between the two groups of support plates, and the front end of the support plate at the left end is fixedly installed with a motor 1, and the rear end of the support plate at the left end is rotatably installed with a pulley 1, and the rear end of the support plate at the right end is rotatably installed with a pulley 1, and the outer surfaces of the pulley 1 and the pulley 2 are rotatably sleeved with a belt;

[0009] The moving mechanism includes a horizontal plate, the lower end of the horizontal plate is fixedly installed on both sides of the upper end of the frame 2, a screw rod is rotatably installed between the horizontal plates, the external thread of the screw rod is connected to a threaded seat, the front and rear sides of the screw rod are symmetrically fixed with a limit rod, the external sliding installation of the limit rod is a limit block, a side plate is fixedly installed between the threaded seat and the limit block, a positioning frame is fixedly installed on the upper ends of the threaded seat and the limit block, and the right end of the horizontal plate is fixedly installed with motor 2.

[0010] Preferably, the output end of the motor 1 is transmission-mounted on the top of the leveling roller 1.

[0011] Preferably, the rear ends of the first and second leveling rollers are respectively installed with the front ends of the first and second pulleys for transmission.

[0012] Preferably, the output end of the second motor is installed in a transmission manner with the top of the screw rod.

[0013] Preferably, a connecting frame 2 is fixedly mounted on the right end surface of the upper end of the frame 1, and a hydraulic cylinder 2 is fixedly mounted on the top of the connecting frame 2.

[0014] Preferably, a cutter is fixedly mounted on the lower end of the output rod of the second hydraulic cylinder.

[0015] Preferably, an oven is fixedly mounted on the upper end face of the frame 2, a smoke exhaust pipe is fixedly mounted on the upper end of the oven, a cooling box is fixedly mounted on the right side of the oven, and a cooling fan is fixedly mounted inside the cooling box.

[0016] Preferably, both sides of the oven and the cooling box are provided with openings and outlets, and both the openings and the outlets are fixedly connected with curtains.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The utility model provides an integrated fully automatic rice crust production line. Through a leveling mechanism, with the cooperation of a connecting frame 1, a hydraulic cylinder 1, a fixed plate, a support plate, a leveling roller 1, a leveling roller 2, a motor 1, a pulley 1, a pulley 2, and a belt, the rotating leveling roller 1 and the leveling roller 2 can roll the rice grains in the placement frame to make them level, thereby ensuring the thickness of the rice crust formed.

[0019] 2. The utility model provides an integrated fully automatic rice crust production line. Through a moving mechanism, with the cooperation of a horizontal plate, a screw rod, a threaded seat, a limit rod, a limit block, a side plate, a positioning frame, and a motor, the positioning frame can be used to place the placement frame, and then the threaded seat is used to drive the placement frame into the oven and the cooling box in turn, so that the flattened and cut rice can be baked to form rice crust, and then the rice crust is cooled by a cooling fan, so that it is convenient to take out. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural diagram of the integrated fully automatic rice cracker production line of the utility model;

[0021] Figure 2 This is a structural diagram of the details of the integrated fully automatic rice cracker production line of the utility model;

[0022] Figure 3 This is a schematic structural diagram of the leveling mechanism of the present utility model;

[0023] Figure 4 This is a structural diagram of the detail diagram of the leveling mechanism of the present utility model;

[0024] Figure 5 It is a structural schematic diagram of the mobile mechanism of the utility model.

[0025] In the figure: 1. Frame 1; 2. Transmission belt; 3. Partition; 4. Placement frame; 5. Leveling mechanism; 6. Frame 2; 7. Moving mechanism; 8. Connecting frame 2; 9. Hydraulic cylinder 2; 10. Cutter; 11. Oven; 12. Smoke exhaust pipe; 13. Cooling box; 14. Cooling fan; 51. Connecting frame 1; 52. Hydraulic cylinder 1; 53. Fixed plate; 54. Support plate; 55. Leveling roller 1; 56. Leveling roller 2; 57. Motor 1; 58. Pulley 1; 59. Pulley 2; 510. Belt; 71. Cross plate; 72. Screw rod; 73. Threaded seat; 74. Limit rod; 75. Limit block; 76. Side plate; 77. Positioning frame; 78. Motor 2. DETAILED DESCRIPTION

[0026] The present invention is further described in detail below with reference to the embodiments:

[0027] like Figure 1-5 As shown, the utility model provides an integrated fully automatic rice crust production line, which includes a frame 1, a transmission belt 2 is rotatably installed on the inner side of the frame 1, a plurality of groups of fixed partitions 3 are evenly distributed on the surface of the transmission belt 2, and a placement frame 4 is movably provided between the partitions 3. A leveling mechanism 5 is provided on the left side of the upper end of the frame 1, and a frame 2 6 is fixedly installed on the right end face of the frame 1, and a moving mechanism 7 is provided on the upper end of the frame 2 6.

[0028] A connecting frame 2 8 is fixedly installed on the right end surface of the upper end of the frame 1, and a hydraulic cylinder 2 9 is fixedly installed on the top of the connecting frame 2 8.

[0029] A cutter 10 is fixedly mounted on the lower end of the output rod of the hydraulic cylinder 2 9 .

[0030] An oven 11 is fixedly mounted on the upper end face of the frame 2 6 , a smoke exhaust pipe 12 is fixedly mounted on the upper end of the oven 11 , a cooling box 13 is fixedly mounted on the right side of the oven 11 , a cooling fan 14 is fixedly disposed inside the cooling box 13 .

[0031] Both sides of the oven 11 and the cooling box 13 are provided with openings and outlets, and the openings and outlets are fixedly connected with curtains.

[0032] The placement frame 4 can be limited by the partition 3 so that the placement frame 4 will not deviate when the conveyor belt 2 moves, and the cutter 10 can evenly cut the flattened rice, thereby facilitating subsequent baking and shaping.

[0033] like Figure 3-4 As shown, the leveling mechanism 5 includes a connecting frame 51, the lower end of the connecting frame 51 is fixedly installed on the left end face of the upper end of the frame 1, a hydraulic cylinder 52 is fixedly installed on the top of the connecting frame 51, a fixed plate 53 is fixedly installed on the lower end of the output rod of the hydraulic cylinder 52, support plates 54 are symmetrically fixedly installed on both sides of the lower end of the fixed plate 53, and leveling rollers 1 55 and leveling rollers 2 56 are rotatably installed between the two groups of support plates 54, a motor 57 is fixedly installed on the front end of the left end support plate 54, a pulley 58 is rotatably installed on the rear end of the left end support plate 54, and a pulley 58 is rotatably installed on the rear end of the right end support plate 54, and a belt 510 is rotatably sleeved on the outer sides of the pulley 58 and the pulley 2 59.

[0034] The output end of the motor 57 is connected to the top of the leveling roller 55 for transmission installation.

[0035] The rear ends of the leveling roller 1 55 and the leveling roller 2 56 are respectively connected to the front ends of the pulley 1 58 and the pulley 2 59 for transmission installation.

[0036] The rice in the placement frame 4 is quickly rolled and leveled by the rotating leveling roller 1 55 and the leveling roller 2 56 without manual intervention, which greatly saves time and labor costs.

[0037] The flat structure ensures that rice grains are evenly distributed, making the thickness of the rice crust uniform, which greatly improves the quality stability of the rice crust. Each piece of rice crust has a standard thickness and taste, avoiding the situation where some rice crust is over-burned or undercooked due to uneven thickness, bringing consumers a consistent delicious experience.

[0038] like Figure 5As shown, the moving mechanism 7 includes a horizontal plate 71, the lower end of the horizontal plate 71 is fixedly installed on both sides of the upper end of the frame 2 6, a screw rod 72 is rotatably installed between the horizontal plates 71, the external thread of the screw rod 72 is connected to a threaded seat 73, the front and rear sides of the screw rod 72 are symmetrically fixedly installed with a limit rod 74, the external sliding installation of the limit rod 74 is limited. A side plate 76 is fixedly installed between the threaded seat 73 and the limit block 75, a positioning frame 77 is fixedly installed on the upper ends of the threaded seat 73 and the limit block 75, and a motor 2 78 is fixedly installed on the right end of the horizontal plate 71.

[0039] The output end of the second motor 78 is connected to the top of the screw rod 72 for transmission.

[0040] When the threaded seat 73 moves horizontally, the side blocks will drive the limit block 75 to slide synchronously on the limit rod 74, thereby preventing the threaded seat 73 from rotating on its own and making it move smoothly.

[0041] The movable structure allows the flatly cut rice to be quickly put into the oven 11 for baking, thereby reducing the waiting time in the production process and improving the operating efficiency of the entire production line.

[0042] Let’s talk about the working principle of the integrated fully automatic rice crust production line.

[0043] like Figure 1-5As shown, when the integrated fully automatic rice crust production line is in use, the rice can be steamed first, then broken up, and then poured into the placement frame 4 on the transmission belt 2, and then the transmission belt 2 can be started to drive the placement frame 4 to move, and by starting the hydraulic cylinder 1 52 and the motor 1 57, the motor 1 57 can drive the left end leveling roller 1 55 to rotate, and while the left end leveling roller 1 55 is rotating, it can drive the right end leveling roller 2 56 to rotate synchronously through the transmission cooperation of pulley 1 58, pulley 2 59 and belt 510. At this time, the output rod of the hydraulic cylinder 1 52 can push the fixed plate 53 downward, and the two sets of rotating leveling rollers can contact the rice in the placement frame 4, and then roll it flat to make it reach the appropriate rice crust forming thickness, and the leveled placement frame 4 can continue to move through the transmission belt 2 to make it move. The rice is then moved to the bottom of the cutter 10, and by starting the hydraulic cylinder 2 9, the hydraulic cylinder 2 9 can push the cutter 10 downward, and then the cutter 10 can be used to evenly cut the flattened rice, making it convenient for subsequent rice crust forming. The placement frame 4 can be removed from the transmission belt 2 manually, and its placement frame 4 can be placed on the positioning frame 77, and then by starting the motor 2 78, the motor 2 78 can drive the screw rod 72 to rotate, and the screw rod 72 drives the positioning frame 77 to move to the right through the threaded seat 73 connected by the thread, so that the positioning frame 77 can drive the placement frame 4 to enter the oven 11 and the cooling box 13 in turn. The oven 11 can be used to bake the rice to make it into rice crust, and the cooling fan 14 can cool the baked and formed rice crust, thereby facilitating subsequent manual removal of the rice crust, and then the automatic forming of the rice crust can be completed, which greatly improves the use effect of the device.

[0044] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An integrated fully automatic rice crust production line, comprising a frame (1), wherein a transmission belt (2) is rotatably mounted on the inner side of the frame (1), and characterized in that: The surface of the transmission belt (2) is evenly distributed with a plurality of fixed partitions (3), and a placement frame (4) is movably provided between the partitions (3). A leveling mechanism (5) is provided on the left side of the upper end of the frame 1 (1), and a frame 2 (6) is fixedly installed on the right end face of the frame 1 (1), and a moving mechanism (7) is provided on the upper end of the frame 2 (6); The leveling mechanism (5) comprises a connecting frame (51), the lower end of the connecting frame (51) is fixedly mounted on the left end face of the upper end of the frame (1), a hydraulic cylinder (52) is fixedly mounted on the top of the connecting frame (51), a fixed plate (53) is fixedly mounted on the lower end of the output rod of the hydraulic cylinder (52), support plates (54) are symmetrically fixedly mounted on both sides of the lower end of the fixed plate (53), a leveling roller (55) and a leveling roller (56) are rotatably mounted between the two groups of support plates (54), a motor (57) is fixedly mounted on the front end of the left support plate (54), a pulley (58) is rotatably mounted on the rear end of the left support plate (54), and a pulley (58) is rotatably mounted on the rear end of the right support plate (54), and a belt (510) is rotatably sleeved on the outer sides of the pulley (58) and the pulley (59); The moving mechanism (7) comprises a transverse plate (71), the lower end of the transverse plate (71) is fixedly mounted on both sides of the upper end of the frame 2 (6), a screw rod (72) is rotatably mounted between the transverse plates (71), the external thread of the screw rod (72) is connected to a threaded seat (73), the front and rear sides of the screw rod (72) are symmetrically fixedly mounted with a limit rod (74), the external sliding installation of the limit rod (74) is a limit block (75), a side plate (76) is fixedly mounted between the threaded seat (73) and the limit block (75), a positioning frame (77) is fixedly mounted on the upper ends of the threaded seat (73) and the limit block (75), and the right end of the transverse plate (71) is fixedly mounted with a motor 2 (78).

2. The integrated fully automatic rice crust production line according to claim 1, characterized in that: The output end of the motor 1 (57) is connected to the top of the leveling roller 1 (55) for transmission installation.

3. The integrated fully automatic rice crust production line according to claim 2, characterized in that: The rear ends of the leveling roller 1 (55) and the leveling roller 2 (56) are respectively connected to the front ends of the pulley 1 (58) and the pulley 2 (59) for transmission.

4. The integrated fully automatic rice crust production line according to claim 1, characterized in that: The output end of the second motor (78) is transmission-mounted on the top of the screw rod (72).

5. The integrated fully automatic rice crust production line according to claim 1, characterized in that: A second connecting frame (8) is fixedly mounted on the right side of the upper end of the frame one (1), and a second hydraulic cylinder (9) is fixedly mounted on the top of the second connecting frame (8).

6. The integrated fully automatic rice crust production line according to claim 5, characterized in that: A cutter (10) is fixedly mounted on the lower end of the output rod of the second hydraulic cylinder (9).

7. The integrated fully automatic rice crust production line according to claim 1, characterized in that: An oven (11) is fixedly mounted on the upper end face of the frame 2 (6), a smoke exhaust pipe (12) is fixedly mounted on the upper end of the oven (11), a cooling box (13) is fixedly mounted on the right side of the oven (11), and a cooling fan (14) is fixedly mounted inside the cooling box (13).

8. The integrated fully automatic rice crust production line according to claim 7, characterized in that: Both sides of the oven (11) and the cooling box (13) are provided with openings and outlets, and the openings and outlets are fixedly connected with curtains.

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