Poultry chest pre-cutting machine

Abstract

The utility model discloses a poultry chest pre-cutting machine which comprises a rack, the rack is installed on a conveying mechanism, a gear ring, a driving plate and a reciprocating mechanism are coaxially installed on the rack, the gear ring is in meshed connection with a chain of the conveying mechanism, and a plurality of driving holes are formed in the periphery of the driving plate and used for driving poultry body hooks; the reciprocating mechanism is used for driving a poultry body to move up and down, and a blade is mounted on the rack close to the reciprocating mechanism and is used for pre-cutting the chest of the moving poultry body. The machine frame is fixed to the frame body of the conveying mechanism, after the conveying mechanism conveys semi-finished products to the position, the semi-finished products are guided into the reciprocating mechanism under the action of the driving plate, the reciprocating mechanism hooks and moves poultry bodies, breasts are automatically cut in the movement process, and the automation degree is improved.

Description

Technical Field

[0001] The present application belongs to the field of poultry food processing, and in particular relates to a poultry breast pre-cutting machine. Background Art

[0002] White-feathered chickens are a poultry breed characterized by high growth rates, high feed conversion rates, and excellent meat production. my country produces billions of chickens annually, and due to this large production volume, the efficiency of their cutting is particularly important.

[0003] In the white-feathered chicken cutting line, several workstations are usually required to cut the various parts of the poultry one by one. The cutting process is mostly done manually, which is relatively dangerous. Traditional automated cutting equipment is complex, especially when cutting the poultry breast. It is difficult to complete the breast cutting in one go, and multiple knives are required for manual pre-cutting before the complete breast cutting. Traditional poultry automatic cutting mechanisms do not have pre-cutting for the breast, which can easily cause breast meat damage when cutting the breast.

[0004] Therefore, a poultry breast pre-cutting mechanism is needed to solve the above problems. Utility Model Content

[0005] In order to address the deficiencies of the prior art, the present application provides a breast pre-cutting device for poultry, which is used for pre-cutting the belly skin to ensure that the damage to the keel and breast meat by the front half carcass cutting machine or breast meat processing machine is minimized.

[0006] The technical effects to be achieved by this application are achieved through the following solutions:

[0007] According to a first aspect of the present application, a poultry breast pre-cutting machine is provided, comprising a frame mounted to a conveying mechanism, a gear ring, a dial and a reciprocating mechanism coaxially mounted on the frame, the gear ring being meshed with a chain of the conveying mechanism, a plurality of dial holes being provided on the periphery of the dial, the dial holes being used to move the poultry body hooks; the reciprocating mechanism being used to drive the poultry body to move up and down, a blade being mounted on the frame near the reciprocating mechanism for pre-cutting the moving poultry body breasts.

[0008] Through this solution, the rack is fixed to the frame of the conveying mechanism. After the conveying mechanism conveys the semi-finished product there, it is guided to the reciprocating mechanism under the action of the dial, and the reciprocating mechanism hooks and moves the poultry body, and automatically cuts the breast during the movement, thereby improving the degree of automation.

[0009] Preferably, the gear ring and the dial are connected via a power-assisting disc, and a plurality of connecting columns are arranged around the center of the power-assisting disc, and the connecting columns are fixedly connected to the gear ring.

[0010] Through this solution, the power-assisting disc can enhance the torque between the ring gear and the dial, ensuring that the dial and the ring gear run synchronously.

[0011] Preferably, a guide frame is provided above the gear ring, and the guide frame is used to guide the poultry body hook.

[0012] Through this solution, the accuracy of bird movement is guaranteed.

[0013] Preferably, the reciprocating mechanism includes a guide wheel and a hook body, the angle of the guide wheel is fixed, the hook body is mounted on the connecting disk and rotates synchronously with the dial, the guide wheel is provided with an annular guide rail with a vertical drop, the hook body is slidably connected to the guide rail, and the hook body corresponds one-to-one to the dial hole.

[0014] Through this solution, when the hook body makes a circular motion along the guide rail, it can generate displacement in the vertical direction, thereby achieving up and down movement, hooking the poultry body and moving it.

[0015] Preferably, a vertically arranged slide rail is fixed on the connection plate, the slide rail is located below the shifting hole, and the hook body is vertically slidably connected to the slide rail.

[0016] Through this solution, the synchronous movement of the hook body and the dial is ensured, and horizontal misalignment that causes tearing of the bird body is avoided.

[0017] Preferably, a tensioning bar is further included, wherein the tensioning bar surrounds the dial, and both ends of the tensioning bar are fixed to the frame.

[0018] Through this solution, the tensioning strip adopts an elastic silicone strip, which can lock and fix the position of the poultry hook, stabilize the poultry body, and improve the accuracy during pre-cutting.

[0019] According to one embodiment of the present application, the beneficial effect of using the poultry breast pre-cutting machine of the present application is that it can be installed on a poultry conveyor line to achieve fully automatic poultry breast pre-cutting, facilitating precise breast cutting at a later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the existing technical solutions, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0021] Figure 1 This is a structural schematic diagram of a poultry breast pre-cutting machine in one embodiment of the present application;

[0022] Figure 2 for Figure 1A schematic diagram of the main structure of a poultry breast pre-cutting machine;

[0023] Figure 3 for Figure 1 A schematic diagram of the side view of a poultry breast pre-cutting machine;

[0024] Figure 4 for Figure 1 Schematic diagram of the top view of the poultry breast pre-cutting machine. DETAILED DESCRIPTION

[0025] To make the objectives, technical solutions, and advantages of this application more clear, the technical solutions of this application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0026] like Figure 1 As shown, a poultry breast pre-cutting machine in one embodiment of the present application includes a frame 100, which is installed to a conveying mechanism. A ring gear 200, a dial 300 and a reciprocating mechanism 400 are coaxially installed on the frame 100. The ring gear 200 is engaged with the chain of the conveying mechanism to ensure synchronization during the pre-cutting process. The outer periphery of the dial 300 is provided with a plurality of dial holes 310, and the dial holes 310 are used to move the poultry body hook; the reciprocating mechanism 400 is used to drive the poultry body to move up and down, and a blade 500 is installed on the frame 100 near the reciprocating mechanism 400 for pre-cutting the moving poultry breast.

[0027] Through this solution of the present embodiment, the rack 100 is fixed to the frame of the conveying mechanism. After the conveying mechanism conveys the semi-finished product there, it is guided to the reciprocating mechanism 400 under the action of the dial 300, and the reciprocating mechanism 400 hooks and moves the poultry body, and automatically cuts the breast during the movement, thereby improving the degree of automation.

[0028] The rack 100 is used to support the frame of the entire device, which is convenient for overall assembly. The device has a good overall structure and can be replaced and adjusted as needed, which is convenient for installation and transportation of the product.

[0029] The blade 500 is made of high-quality stainless steel alloy material. The blade 500 is sharp and durable. It is used to cut the belly skin to achieve precise cutting and ensure the slitting of the cut body in the next process.

[0030] In one embodiment of the present application, the ring gear 200 and the dial 300 are connected via a power-assisting disc 220. A plurality of connecting columns 221 are arranged around the center of the power-assisting disc 220. The connecting columns 221 are fixedly connected to the ring gear 200 to increase the torque between the ring gear 200 and the power-assisting disc 220, thereby enhancing the torque between the ring gear 200 and the dial 300, ensuring that the dial 300 and the ring gear 200 run synchronously and avoiding slipping between the two.

[0031] In one embodiment of the present application, a guide frame 210 is positioned above the ring gear 200. This guide frame 210 is used to guide the poultry hook, ensuring accurate poultry movement. The guide frame is the track along which the splitter moves. It comes in linear, 90°, and 180° types, and is installed in corresponding positions according to different operating modes. It operates in a closed-loop manner.

[0032] In one embodiment of the present application, the reciprocating mechanism 400 includes a guide wheel 410 and a hook 420. The guide wheel 410 has a fixed angle. The hook 420 is mounted on a connecting plate 430 and rotates synchronously with the dial 300. The guide wheel 410 is provided with an annular guide rail 411 with a vertical drop. The hook 420 is slidably connected to the guide rail 411. The hook 420 corresponds one-to-one with the dial hole 310. When the hook 420 makes a circular motion along the guide rail 411, it can generate vertical displacement, thereby achieving up and down movement, hooking the poultry and moving it.

[0033] The connecting disk 430 is coaxially connected to the dial 300 so that the hook body 420 and the dial 300 rotate synchronously to achieve hooking and fixing of each poultry body; the angle of the guide wheel 410 is fixed, and the blade 500 is fixed to the top of the guide wheel 410 through a bracket so that the angle and position of the blade 500 are constant. When the poultry body moves to the blade 500, due to the fixation of the poultry body by the hook body 420 and the rotation of the hook body 420, extrusion and cutting with the blade 500 are achieved.

[0034] The inner ring of the connecting disk 430 is rotatably connected to the outer ring of the guide wheel 410 , so that the guide wheel 410 stabilizes the connecting disk 430 .

[0035] In one embodiment of the present application, a vertically arranged slide rail 431 is fixed to the connecting plate 430. The slide rail 431 is located below the dial hole 310, and the hook body 420 is vertically slidably connected to the slide rail 431. This ensures that the hook body 420 and the dial 300 move synchronously to avoid horizontal misalignment that may cause tearing of the bird body.

[0036] In one embodiment of the present application, a tensioning strip is further included, which surrounds the dial 300 and is fixed to the frame 100 at both ends. The tensioning strip is made of elastic silicone and wraps around the opening of the dial hole 310. It can lock and fix the position of the poultry hook to prevent the poultry hook from falling out, stabilize the poultry, and improve the accuracy of pre-cutting.

[0037] The beneficial effect of using the poultry breast pre-cutting machine of the present application is that it can be installed on a poultry conveyor line to achieve fully automatic poultry breast pre-cutting, facilitating accurate breast cutting at a later stage.

[0038] It should be noted that the above detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this application belongs.

[0039] It should be noted that the terms used herein are intended only to describe specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0040] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, such that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0041] In addition, the terms "comprises" and "comprising" and any variations thereof are intended to cover a non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, product, or apparatus.

[0042] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be subsequently positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.

[0043] In the above detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless the context dictates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.

[0044] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A poultry breast pre-cutting machine, comprising a frame mounted to a conveyor mechanism, characterized in that: A gear ring, a dial and a reciprocating mechanism are coaxially mounted on the frame; the gear ring is meshed with the chain of the transmission mechanism; a plurality of dial holes are provided on the periphery of the dial for moving the poultry hooks; the reciprocating mechanism is used to drive the poultry to move up and down; a blade is fixedly mounted near the reciprocating mechanism for pre-cutting the breast of the moving poultry.

2. The poultry breast pre-cutting machine according to claim 1, characterized in that The gear ring is connected to the dial through a power-assisting disc. A plurality of connecting columns are arranged around the center of the power-assisting disc, and the connecting columns are fixedly connected to the gear ring.

3. The poultry breast pre-cutting machine according to claim 1, characterized in that A guide frame is provided above the gear ring, and the guide frame is used for guiding the poultry body hook.

4. The poultry breast pre-cutting machine according to claim 1, characterized in that The reciprocating mechanism includes a guide wheel and a hook body. The angle of the guide wheel is fixed. The hook body is installed on the connecting disk and rotates synchronously with the dial. The guide wheel is provided with an annular guide rail with a vertical drop. The hook body is slidably connected to the guide rail, and the hook body corresponds to the dial hole one by one.

5. The poultry breast pre-slicing machine according to claim 4, characterized in that A vertically arranged slide rail is fixed on the connecting plate. The slide rail is located below the shifting hole. The hook body is vertically slidably connected to the slide rail.

6. The poultry breast pre-slicing machine according to claim 5, characterized in that The utility model further comprises a tensioning bar, wherein the tensioning bar surrounds the dial, and two ends of the tensioning bar are fixed to the frame.

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