Constant-humidity and constant-temperature dust removal system of powder room isolation room
Through the combined air conditioning unit of the circulating air duct and cyclone tower, the problems of air circulation and environmental control in the powder room isolation room are solved, and the constant temperature and humidity dust removal of the powder room isolation room is realized to ensure the spraying process effect and working environment quality.
Patent Information
- Application Number
- CN202421772379.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The air circulation in the isolation room of the electrostatic powder powder room is not smooth, resulting in powder accumulation, affecting the working environment and spraying process effect, and the temperature and humidity are not easy to control.
The constant humidity and constant temperature dust removal system of circulating air ducts, cyclone towers and combined air conditioning units is adopted to absorb dust through the air inlet ducts, the cyclone tower removes dust, the filter device and drying and cooling device regulate the air humidity and temperature, and finally realize air circulation and control the dust content, humidity and temperature in the powder room isolation room.
Effectively improve the working environment of the powder room isolation room, ensure the spraying process effect, control the dust content below 10mg/m3, the humidity between 30%-70%, and the temperature between 10℃-30℃, providing constant temperature and humidity working conditions.
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Figure CN223249029U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of constant humidity and constant temperature dust removal systems, in particular to a constant humidity and constant temperature dust removal system for a powder room isolation room. Background Art
[0002] An electrostatic powder booth is a process equipment used for surface treatment of metal and non-metallic materials. On a spray coating line, a powder booth isolator is constructed to enclose the spray coating line for easier management and to prevent powder from scattering. However, enclosing the spray coating line can result in poor air circulation, and powder accumulation within the booth creates a harsh working environment. Furthermore, factors such as temperature and humidity within the booth have a significant impact on the effectiveness and quality of the powder coating process. Utility Model Content
[0003] The main purpose of the utility model is to provide a constant humidity and constant temperature dust removal system for a powder room isolation room, aiming to solve at least one problem in the background technology.
[0004] In order to achieve the above-mentioned purpose, the technical solutions of the present utility model include:
[0005] The utility model discloses a constant humidity and temperature dust removal system for an isolation room of a powder room, comprising:
[0006] A circulating air duct, comprising an air inlet duct and an exhaust duct, wherein the air inlet duct is arranged on the floor of the powder room isolation room and is used to absorb dust that falls on the floor, and the exhaust duct is arranged above the powder room isolation room and has a plurality of exhaust ports;
[0007] A cyclone tower and a combined air conditioning unit are sequentially connected between the air inlet duct and the air exhaust duct; the cyclone tower and the combined air conditioning unit are arranged outside the isolation room of the powder room;
[0008] The cyclone tower is connected to the air inlet duct and removes dust from the air by centrifugal means of water flow;
[0009] The combined air-conditioning unit includes a filtering device and a drying and cooling device. The filtering device is connected to the cyclone tower. One end of the drying and cooling device is connected to the filtering device, and the other end is connected to the exhaust duct.
[0010] Compared with the existing technology, in order to make the powder room isolation room have a constant temperature, constant humidity and clean working environment, the utility model innovatively uses the air inlet duct to absorb the dust on the ground of the powder room isolation room, and then the cyclone tower and the filter device remove the dust in the air, and uses the drying and cooling device to adjust the moisture and temperature in the air, and finally transports the air to the powder room isolation room to realize circulation, effectively improve the working environment in the powder room isolation room, and effectively control the dust content, humidity and temperature in the powder room isolation room, thereby ensuring the effect of the spraying process.
[0011] In a preferred embodiment, the cyclone tower includes a cyclone barrel, the cyclone barrel is connected to the air inlet duct, a nozzle is provided on the top of the cyclone barrel, a water outlet is provided at the bottom of the cyclone barrel, a circulating water tank is provided on the outside of the cyclone barrel, the circulating water tank is connected to the water outlet, a water pump is provided on the circulating water tank, and the water pump is connected to the nozzle through a pipe.
[0012] In a preferred embodiment, a primary filter and a medium filter are provided in the filter device, and the air passes through the primary filter and the medium filter in sequence during the process of flowing from the inside of the filter device to the drying and cooling device.
[0013] In a preferred embodiment, the drying and cooling device includes a hot air blower and a surface cooler, and the air enters the exhaust duct after passing through the hot air blower and the surface cooler in sequence.
[0014] In a preferred embodiment, the surface cooler is connected to a chilled water unit, which includes a cold water storage tank, a refrigerator and a circulating water pipe. The surface cooler forms a loop connection with the cold water storage tank through the circulating water pipe, and the refrigerator is used to cool the water in the cold water storage tank.
[0015] In a preferred embodiment, a blower is provided on a side of the drying and cooling device close to the exhaust duct.
[0016] In a preferred embodiment, the temperature in the powder room isolation room is controlled between 10°C and 30°C.
[0017] In a preferred embodiment, the humidity in the powder room isolation room is controlled between 30% and 70%.
[0018] In a preferred embodiment, the dust concentration in the isolation room of the powder room is controlled at 10 mg / m 3 the following.
[0019] In order to better understand and implement the present invention, the following figures are combined with the accompanying drawings to explain the present invention in detail. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0021] Figure 1 This is a top view of the interior of the powder room isolation room of the utility model;
[0022] Figure 2 This is a side view of the interior of the isolation room of the powder room of the present invention;
[0023] Figure 3 It is a schematic diagram of a constant temperature and humidity dust removal system for a powder room isolation room of the present invention.
[0024] Description of reference numerals:
[0025] 1-air inlet duct, 2-exhaust duct inlet, 3-exhaust duct, 4-exhaust outlet, 5-cyclone tower, 6-cyclone barrel, 7-cyclone tower inlet, 8-combined air conditioning unit, 9-primary filter, 10-medium efficiency filter, 11-surface cooler, 12-blower, 13-cold water storage tank, 14-refrigeration unit, 15-circulating water pipeline. DETAILED DESCRIPTION
[0026] In order to better illustrate the present invention, the present invention is further described in detail below with reference to the accompanying drawings.
[0027] It should be clear that the embodiments described are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the embodiments of the present application.
[0028] The terms used in the embodiments of the present application are for the purpose of describing specific embodiments only and are not intended to limit the embodiments of the present application. The singular forms "a," "the," and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0029] In the description of the present invention, it should be understood that the terms "vertical", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the protection content of the present invention.
[0030] The utility model discloses a constant humidity and temperature dust removal system for an isolation room of a powder room, comprising:
[0031] A circulating air duct, comprising an air inlet duct 1 and an exhaust duct 3. The air inlet duct 1 is arranged on the floor of the powder room isolation room and is used to absorb dust that falls on the floor. The exhaust duct 3 is arranged above the powder room isolation room and has a plurality of exhaust ports 4.
[0032] A cyclone tower 5 and a combined air conditioning unit 8 are sequentially connected between the air inlet duct 1 and the air exhaust duct 3; the cyclone tower 5 and the combined air conditioning unit 8 are arranged outside the isolation room of the powder room;
[0033] The cyclone tower 5 is connected to the air inlet duct 1 and removes dust from the air by centrifugal means of water flow;
[0034] The combined air conditioning unit 8 includes a filtering device and a drying and cooling device. The filtering device is connected to the cyclone tower 5 ; one end of the drying and cooling device is connected to the filtering device, and the other end is connected to the exhaust duct 3 .
[0035] Compared with the existing technology, in order to make the powder room isolation room have a constant temperature, constant humidity and clean working environment, the utility model innovatively uses the air inlet duct 1 to absorb the dust on the ground of the powder room isolation room, and then the cyclone tower 5 and the filter device remove the dust in the air, and uses the drying and cooling device to adjust the moisture and temperature in the air, and finally transports the air to the powder room isolation room to realize circulation, effectively improve the working environment in the powder room isolation room, and effectively control the dust content, humidity and temperature in the powder room isolation room, thereby ensuring the effect of the spraying process.
[0036] Furthermore, the swirl tower 5 includes a swirl barrel 6, which is connected to the air inlet duct 1. A nozzle (not shown) is provided on the top of the swirl barrel 6, and a water outlet is provided at the bottom of the swirl barrel 6. A circulating water tank (not shown) is provided outside the swirl barrel 6, which is connected to the water outlet. The circulating water tank is equipped with a water pump, which is connected to the nozzle via a pipe. The water pump transports water from the circulating water tank to the nozzle, and the water is sprayed into the swirl barrel 6 through the nozzle. The characteristics of the swirl tower 5 are used to separate dust suspended in the water flow.
[0037] Furthermore, a swirl tower air inlet 7 is provided on the outer side of the swirl barrel 6 , and the swirl tower air inlet 7 is communicated with the air inlet duct 1 .
[0038] It should be noted that the cyclone tower 5 is a commonly used physical separation device. Based on the principle of centrifugal force, it can effectively separate solid particles suspended in a fluid. The operating principle of the cyclone tower 5 can be summarized as follows: the liquid rotates within the tower, and the solid particles are forced to settle to the bottom of the tower under the action of centrifugal force, thus achieving the separation effect.
[0039] Furthermore, a primary filter 9 and a medium filter 10 are provided in the filtering device. When the air flows from the inside of the filtering device to the drying and cooling device, it passes through the primary filter 9 and the medium filter 10 in sequence. Since the air first passes through the cyclone tower 5 and then flows into the filtering device, the air is humid air with more moisture. By setting the primary filter 9 and the medium filter 10, and combining the treatment of air dust by the cyclone tower 5 in the previous process, the dust in the humid air is treated three times in total, effectively controlling the dust content in the air; in addition, the primary filter 9 and the medium filter 10 can also filter other fixed particles and other fixed substances in the humid air, thereby playing a role in cleaning the air.
[0040] Furthermore, the drying and cooling device includes a hot air blower (not shown) and a surface cooler 11. The air passes through the hot air blower and the surface cooler 11 in sequence and then enters the exhaust duct 3. The hot air blower is used to dry the moist air, and the surface cooler 11 is used to cool the dried air to control the humidity and temperature of the air flowing into the powder room isolation room, thereby controlling the humidity and temperature in the powder room isolation room.
[0041] Furthermore, the surface cooler 11 is connected to a chilled water unit 14, which includes a cold water storage tank 13, a refrigerator and a circulating water pipe 15. The surface cooler 11 is connected to the cold water storage tank 13 through the circulating water pipe 15 to form a loop. The refrigerator is used to cool the water in the cold water storage tank 13 to control the temperature of the air entering the powder room isolation room, thereby controlling the temperature in the powder room isolation room.
[0042] Furthermore, a blower 12 is provided on one side of the drying and cooling device close to the exhaust duct 3, and the blower 12 provides thrust for the processed air, thereby accelerating the speed at which the processed air enters the isolation room of the powder room.
[0043] Furthermore, the temperature within the powder booth is controlled between 10°C and 30°C. Within this range, powder adhesion, leveling, and curing properties are excellent. If the temperature is too low, the viscosity of the powder coating increases, making spraying difficult; if the temperature is too high, the powder coating is prone to sagging and orange peeling. Furthermore, an appropriate temperature also helps improve the working environment in the powder booth and reduce worker fatigue.
[0044] Furthermore, the humidity within the powder coating booth is controlled between 30% and 70%. Appropriate humidity helps maintain the cleanliness of the booth and reduces the impact of dust on equipment. Too low a humidity level prevents static electricity generated during the powder coating process from being released, increasing fire hazards. Too high a humidity level causes the powder coating to absorb moisture, affecting the coating's adhesion and weather resistance.
[0045] Furthermore, in order to avoid contamination of powder coating during the spraying process, the dust concentration in the isolation room of the powder room should be controlled at 10mg / m 3 Below, in order to keep the dust concentration in the powder room isolation room low.
[0046] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the scope of protection of the utility model.
[0047] The present invention is not limited to the above-mentioned embodiments. If various changes or modifications to the present invention do not depart from the spirit and scope of the present invention, and if these changes and modifications fall within the scope of the claims and equivalent technologies of the present invention, the present invention is also intended to include these changes and modifications.
Claims
1. A constant humidity and temperature dust removal system for a powder room isolation room, characterized in that: include: A circulating air duct, comprising an air inlet duct and an exhaust duct, wherein the air inlet duct is arranged on the floor of the powder room isolation room and is used to absorb dust that falls on the floor, and the exhaust duct is arranged above the powder room isolation room and has a plurality of exhaust ports; A cyclone tower and a combined air conditioning unit are sequentially connected between the air inlet duct and the air exhaust duct; the cyclone tower and the combined air conditioning unit are arranged outside the isolation room of the powder room; The cyclone tower is connected to the air inlet duct and uses water centrifugal force to remove dust from the air; the combined air-conditioning unit includes a filtering device and a drying and cooling device, and the filtering device is connected to the cyclone tower; one end of the drying and cooling device is connected to the filtering device, and the other end is connected to the exhaust duct.
2. The constant humidity and temperature dust removal system for the powder room isolation room according to claim 1 is characterized in that: The swirl tower includes a swirl barrel, which is connected to the air inlet pipe. A nozzle is provided on the top of the swirl barrel, and a water outlet is provided at the bottom of the swirl barrel. A circulating water tank is provided on the outside of the swirl barrel, and the circulating water tank is connected to the water outlet. A water pump is provided on the circulating water tank, and the water pump is connected to the nozzle through a pipeline.
3. The constant humidity and temperature dust removal system for the powder room isolation room according to claim 1, characterized in that: The filter device is provided with a primary filter and a medium filter. The air passes through the primary filter and the medium filter in sequence during the process of flowing from the inside of the filter device to the drying and cooling device.
4. The constant humidity and temperature dust removal system for the powder room isolation room according to claim 1 is characterized in that: The drying and cooling device includes a hot air blower and a surface cooler, and the air passes through the hot air blower and the surface cooler in sequence and then enters the exhaust duct.
5. The constant humidity and temperature dust removal system for the powder room isolation room according to claim 4, characterized in that: The surface cooler is connected to a refrigeration water unit, which includes a cold water storage tank, a refrigerator and a circulating water pipeline. The surface cooler is connected to the cold water storage tank in a loop through the circulating water pipeline, and the refrigerator is used to cool the water in the cold water storage tank.
6. The constant humidity and temperature dust removal system for the powder room isolation room according to claim 1, characterized in that: A blower is provided on one side of the drying and cooling device close to the exhaust duct.
7. The constant humidity and temperature dust removal system for the powder room isolation room according to claim 1, characterized in that: The temperature in the powder room isolation room is controlled between 10°C and 30°C.
8. The constant humidity and temperature dust removal system for the powder room isolation room according to claim 1, characterized in that: The humidity in the powder room isolation room is controlled between 30% and 70%.
9. The constant humidity and temperature dust removal system for the powder room isolation room according to claim 1, characterized in that: The dust concentration in the isolation room of the powder room is controlled at 10mg / m 3 the following.