Dissolving kettle for preparing chitosan fibers
By designing a detachable protective cover shield coupling in the dissolution kettle, the problems of safety hazards and inconvenient maintenance of the coupling in the prior art are solved, and the combination of safety and convenient maintenance is achieved.
Patent Information
- Application Number
- CN202422310139.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The couplings in the existing dissolution kettle lack effective shading, which leads to safety hazards and inconvenient maintenance. The existing shading structure is complex or inconvenient for disassembly.
A dissolution kettle with a protective cover is designed. The protective cover is fixed by bolts and nuts, which not only blocks the coupling from preventing accidental contact, but also facilitates disassembly, making it easier to maintain and dissipate the coupling.
Improves the safety of the equipment, avoids accidents of accidental couplings, and simplifies the maintenance process to maintain stable operation of the equipment.
Smart Images

Figure CN223249223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chitosan fiber preparation, and more specifically to a dissolving kettle for preparing chitosan fiber. Background Art
[0002] To prepare chitosan fibers, the chitosan raw material must first be dissolved in an appropriate solvent to form a chitosan solution with a certain degree of fluidity and plasticity. This ensures smooth processing, such as spinning. As the primary equipment for dissolving chitosan, the dissolving vessel plays a key role in the chitosan fiber preparation process.
[0003] In existing dissolving kettles, the drive motor coupling is often exposed to the elements without proper shielding or protection. This can lead to operators accidentally touching the coupling during operation, potentially causing safety incidents. Some welding kettles use nets or straps to shield the coupling, but this is cumbersome and unsightly. While some shielding mechanisms can provide adequate protection, they are complex to disassemble and inconvenient when inspecting and maintaining the coupling. Utility Model Content
[0004] The utility model aims to overcome the defects of the prior art and provides a dissolving kettle for preparing chitosan fibers.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dissolving kettle, comprising a kettle body and a kettle cover, the kettle body and the kettle cover are fixedly connected by bolts and nuts, the kettle cover is provided with a feed pipe and an observation window, the feed pipe is provided with a feed pipe cover, the bottom of the kettle body is provided with a discharge pipe, the discharge pipe is provided with a discharge pipe valve, the kettle cover is fixedly connected with a mounting bracket, the top of the mounting bracket is provided with a drive motor, the drive motor is connected to a coupling, the coupling is connected to a stirring shaft extending into the kettle body, a stirring paddle is installed on the stirring shaft, the coupling is located on the inner side of the mounting bracket, and two protective covers that can block the coupling are installed on the mounting bracket, and the two protective covers are fixedly connected by bolts and nuts.
[0006] Furthermore, the kettle body has an interlayer, and a heat-conducting liquid pipe is arranged in the interlayer.
[0007] Furthermore, the mounting frame includes a first upper fixing ring connected to the drive motor, a second upper fixing ring fixedly connected to the first upper fixing ring and located inside the first upper fixing ring, a first lower fixing ring fixedly connected to the kettle cover through a plurality of inverted U-shaped support frames, a second lower fixing ring fixedly connected to the first lower fixing ring and located inside the first lower fixing ring, two first connecting plates connecting the second upper fixing ring and the second lower fixing ring, and two second connecting plates connecting the two first connecting plates.
[0008] Therefore, the structure of the mounting frame is stable and the mounting frame is stably connected to the kettle cover.
[0009] Furthermore, the protective cover includes an upper semicircular ring, a lower semicircular ring, an L-shaped connecting rod connecting the upper semicircular ring and the lower semicircular ring, a U-shaped connecting rod hinged to the L-shaped connecting rod, and a shielding mesh cover fixedly connected to the U-shaped connecting rod. The upper semicircular rings of the two protective covers are fixedly connected and surround the second upper fixed ring, the lower semicircular rings of the two protective covers are fixedly connected and surround the second lower fixed ring, and the shielding mesh covers of the two protective covers are fixedly connected.
[0010] Thus the protective cover has a good heat dissipation effect.
[0011] Furthermore, the upper semicircular ring has an upper positioning column, the lower semicircular ring has a lower positioning column, the second upper fixing ring has two upper positioning holes that cooperate with the upper positioning columns, and the second lower fixing ring has two lower positioning holes that cooperate with the lower positioning columns.
[0012] This ensures the accuracy and stability of the protective cover during installation.
[0013] Furthermore, both ends of the upper semicircular ring have upper protrusions, and both ends of the lower semicircular ring have lower protrusions, the two upper protrusions of one protective cover are respectively fixedly connected to the two upper protrusions of the other protective cover by bolts and nuts, and the two lower protrusions of one protective cover are respectively fixedly connected to the two lower protrusions of the other protective cover by bolts and nuts.
[0014] Thereby, the two protective covers are stably connected.
[0015] Furthermore, the U-shaped connecting rod has a first connecting through hole, the shielding mesh cover has a protruding block, and the protruding block has a second connecting through hole, and the first connecting through hole of one protective cover is fixedly connected to the second connecting through hole of the other protective cover by bolts and nuts.
[0016] The protective cover is thus easy to open, thereby facilitating maintenance of the coupling.
[0017] Furthermore, a plurality of support seats are installed on the outer side of the kettle body, and the plurality of support seats are distributed in a circular shape with equal intervals, and the support seats are provided with mounting holes.
[0018] This facilitates the stable installation of the dissolving kettle.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The dissolving kettle of the present application is equipped with a protective cover, which can shield the coupling, thereby avoiding potential safety hazards and improving the safety of equipment use. The shielding mesh cover does not hinder heat dissipation.
[0021] 2. The dissolving kettle of the present application adopts a detachable protective cover, which can be easily opened to facilitate maintenance of the coupling. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 Schematic diagram of the dissolving kettle;
[0023] Figure 2 This is an enlarged view of area A;
[0024] Figure 3 Open the schematic for the protective cover;
[0025] Figure 4 This is an enlarged view of area B;
[0026] Figure 5 Schematic diagram of component separation;
[0027] Figure 6 This is an enlarged view of area C;
[0028] Figure 7 This is an enlarged view of area D.
[0029] Explanation of the accompanying drawings: kettle body 1; discharge pipe 1.1; discharge pipe valve 1.2; kettle cover 2; feeding pipe 3; feeding pipe cover 2.1; feeding pipe cover 2.2; observation window 2.3; inverted U-shaped support frame 2.4; driving motor 3; coupling 4; mounting frame 5; first upper fixing ring 5.1; second upper fixing ring 5.2; first lower fixing ring 5.3; second lower fixing ring 5.4; first connecting plate 5.5; second connecting plate 5.6; upper positioning hole 5.7; lower positioning hole 5.8; protective cover 6; upper semicircular ring 6.1; lower semicircular ring 6.2; L-shaped connecting rod 6.3; U-shaped connecting rod 6.4; shielding net cover 6.5; upper positioning column 6.6; lower positioning column 6.7; upper protrusion 6.8; lower protrusion 6.9; first connecting through hole 6.10; protruding block 6.11; second connecting through hole 6.12; support base 7; mounting hole 7.1. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] The utility model provides Figure 1-7The dissolving kettle for preparing chitosan fiber shown in the figure includes a kettle body 1 and a kettle cover 2, the kettle body 1 and the kettle cover 2 are fixedly connected by bolts and nuts, the kettle body 1 has an interlayer, a heat-conducting liquid pipe is provided in the interlayer, the kettle cover 2 has a feed pipe 2.1 and an observation window 2.3, the feed pipe 2.1 has a feed pipe cover 2.2, the bottom of the kettle body 1 has a discharge pipe 1.1, the discharge pipe 1.1 has a discharge pipe valve 1.2, the kettle cover 2 is fixedly connected to a mounting bracket 5, the top of the mounting bracket 5 is installed with a drive motor 3, the drive motor 3 is connected to a coupling 4, the coupling 4 is connected to a stirring shaft extending into the kettle body, a stirring paddle is installed on the stirring shaft, the coupling is located on the inner side of the mounting bracket, and two protective covers 6 that can block the coupling 4 are installed on the mounting bracket 5, and the two protective covers 6 are fixedly connected by bolts and nuts.
[0032] The mounting frame 5 includes a first upper fixing ring 5.1 connected to the drive motor 3, a second upper fixing ring 5.2 fixedly connected to the first upper fixing ring 5.1 and located inside the first upper fixing ring 5.1, a first lower fixing ring 5.3 fixedly connected to the kettle cover 2 via a plurality of inverted U-shaped support frames 2.4, a second lower fixing ring 5.4 fixedly connected to the first lower fixing ring 5.3 and located inside the first lower fixing ring 5.3, two first connecting plates 5.5 connecting the second upper fixing ring 5.2 and the second lower fixing ring 5.4, and two second connecting plates 5.6 connecting the two first connecting plates 5.5. The protective cover 6 includes an upper semicircular ring 6.1, a lower semicircular ring 6.2, an L-shaped connecting rod 6.3 connecting the upper and lower semicircular rings 6.1 and 6.2, a U-shaped connecting rod 6.4 hingedly connected to the L-shaped connecting rod 6.3, and a shielding net 6.5 fixedly connected to the U-shaped connecting rod 6.4. The upper semicircular rings 6.1 of the two protective covers 6 are fixedly connected and surround the second upper fixing ring 5.2, the lower semicircular rings 6.2 of the two protective covers 6 are fixedly connected and surround the second lower fixing ring 5.4, and the shielding nets 6.5 of the two protective covers 6 are fixedly connected. The upper semicircular ring 6.1 has an upper positioning post 6.6, the lower semicircular ring 6.2 has a lower positioning post 6.7, the second upper fixing ring 5.2 has two upper positioning holes 5.7 that cooperate with the upper positioning posts 6.6, and the second lower fixing ring 5.4 has two lower positioning holes 5.8 that cooperate with the lower positioning posts 6.7. The upper semicircular ring 6.1 has upper protrusions 6.8 at both ends, and the lower semicircular ring 6.2 has lower protrusions 6.9 at both ends. The two upper protrusions 6.8 of one protective cover 6 are fixedly connected to the two upper protrusions 6.8 of the other protective cover 6 by bolts and nuts, and the two lower protrusions 6.9 of one protective cover 6 are fixedly connected to the two lower protrusions 6.9 of the other protective cover 6 by bolts and nuts. The U-shaped connecting rod 6.4 has a first connecting hole 6.10, and the shielding mesh cover 6.5 has a protrusion 6.11, and the protrusion 6.11 has a second connecting hole 6.12. The first connecting hole 6.10 of one protective cover 6 is fixedly connected to the second connecting hole 6.12 of the other protective cover 6 by bolts and nuts. A plurality of support seats 7 are installed on the outside of the kettle body 1. The plurality of support seats 7 are distributed in a ring with equal spacing, and each support seat 7 has a mounting hole 7.1.
[0033] Working Principle: In the dissolving kettle described in this application, the coupling is a key connecting component between the drive motor and the stirring shaft. Its high-speed rotation may pose certain safety risks. The shielding effect of the protective cover effectively prevents operators from accidentally touching the coupling and avoiding injuries, thereby improving the safety of equipment use. Furthermore, the shielding mesh cover does not affect the heat dissipation of the coupling, thereby maintaining stable operation of the equipment.
[0034] When maintenance on the coupling is required, first, stop the drive motor. Then use a tool to remove the bolts and nuts connecting the two shielding mesh covers to open the protective cover. After completing maintenance on the coupling, close the protective cover. After using it for a period of time, you can remove the protective cover for cleaning. Specifically, first stop the drive motor, use a tool to remove the bolts and nuts connecting the two shielding mesh covers, then remove the bolts and nuts connecting the two upper semi-circular rings and the bolts and nuts connecting the two lower semi-circular rings, so that the locating column disengages from the locating hole, thereby removing the two protective covers. After cleaning the protective covers, install the two protective covers in the reverse order.
[0035] Although the present invention has been illustrated and described with respect to preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made to the present invention without departing from the scope of the present invention as defined by the claims.
Claims
1. A dissolving kettle for preparing chitosan fiber, characterized in that: The kettle body comprises a kettle body and a kettle cover, which are fixedly connected to the kettle body by bolts and nuts, the kettle cover is provided with a feed pipe and an observation window, the feed pipe is provided with a feed pipe cover, the bottom of the kettle body is provided with a discharge pipe, the discharge pipe is provided with a discharge pipe valve, the kettle cover is fixedly connected with a mounting bracket, the top of the mounting bracket is provided with a drive motor, the drive motor is connected with a coupling, the coupling is connected with a stirring shaft extending into the kettle body, a stirring paddle is installed on the stirring shaft, the coupling is located on the inner side of the mounting bracket, two protective covers that can block the coupling are installed on the mounting bracket, and the two protective covers are fixedly connected by bolts and nuts.
2. The dissolving kettle for preparing chitosan fiber according to claim 1, characterized in that: The mounting frame includes a first upper fixing ring connected to the drive motor, a second upper fixing ring fixedly connected to the first upper fixing ring and located inside the first upper fixing ring, a first lower fixing ring fixedly connected to the kettle cover through a plurality of inverted U-shaped support frames, a second lower fixing ring fixedly connected to the first lower fixing ring and located inside the first lower fixing ring, two first connecting plates connecting the second upper fixing ring and the second lower fixing ring, and two second connecting plates connecting the two first connecting plates.
3. The dissolving kettle for preparing chitosan fiber according to claim 2, characterized in that: The protective cover includes an upper semicircular ring, a lower semicircular ring, an L-shaped connecting rod connecting the upper semicircular ring and the lower semicircular ring, a U-shaped connecting rod hinged to the L-shaped connecting rod, and a shielding mesh cover fixedly connected to the U-shaped connecting rod. The upper semicircular rings of the two protective covers are fixedly connected and surround the second upper fixed ring, the lower semicircular rings of the two protective covers are fixedly connected and surround the second lower fixed ring, and the shielding mesh covers of the two protective covers are fixedly connected.
4. The dissolving kettle for preparing chitosan fiber according to claim 3, characterized in that: The upper semicircle ring has an upper positioning column, the lower semicircle ring has a lower positioning column, the second upper fixing ring has two upper positioning holes matched with the upper positioning columns, and the second lower fixing ring has two lower positioning holes matched with the lower positioning columns.
5. The dissolving kettle for preparing chitosan fiber according to claim 3, characterized in that: Both ends of the upper semicircular ring have upper protrusions, and both ends of the lower semicircular ring have lower protrusions. The two upper protrusions of one protective cover are fixedly connected to the two upper protrusions of the other protective cover by bolts and nuts, and the two lower protrusions of one protective cover are fixedly connected to the two lower protrusions of the other protective cover by bolts and nuts.
6. The dissolving kettle for preparing chitosan fiber according to claim 3, characterized in that: The U-shaped connecting rod has a first connecting through hole, the shielding mesh cover has a protruding block, and the protruding block has a second connecting through hole. The first connecting through hole of one protective cover is fixedly connected to the second connecting through hole of the other protective cover by bolts and nuts.
7. The dissolving kettle for preparing chitosan fiber according to claim 1, characterized in that: A plurality of support seats are installed on the outer side of the kettle body. The plurality of support seats are distributed in a circular shape with equal intervals. The support seats are provided with mounting holes.