Bar extruder for catalyst processing
By designing an extruder with gears and tool rods, the catalyst cuts are automatically cut, which solves the problem of uneven cuts in the prior art and improves processing efficiency.
Patent Information
- Application Number
- CN202422580687.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-24
AI Technical Summary
When cutting long catalyst extruders, the cuts are uneven, resulting in additional cutting processing, which is time-consuming and labor-intensive.
An extruder including a bracket, barrel, servo motor, spiral extrusion twister shaft, limit ring, ring gear and tool rod is designed. The gear and ring gear drive the tool rod to rotate on the surface of the extrusion filter plate, and the blade automatically cuts the catalyst to ensure the cutout is flush.
The catalyst cutout flush is achieved, the manual cutting process is reduced, and the processing efficiency is improved.
Smart Images
Figure CN223249258U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of catalyst processing, in particular to an extruder used for catalyst processing. Background Art
[0002] Catalysts are widely used in industries such as chemical production, petroleum refining, and environmental protection. For example, in chemical production, catalysts are used to synthesize basic chemicals such as ammonia, methanol, and sulfuric acid; in petroleum refining, catalytic cracking catalysts are used to break down heavy petroleum into light hydrocarbons, increasing fuel yields; and in environmental protection, catalysts are used to reduce automobile exhaust and industrial waste emissions.
[0003] After being processed and shaped, the catalysts are sometimes in powder, granular or long strips. Among them, the long strip catalysts are processed and shaped using an extruder. Currently, after the extruder extrude the catalyst into strips, most of them use a receiving tray to receive the catalyst at the discharge end of the extruder. However, after the catalyst is extruded to a certain length, most of them are manually torn apart, which results in uneven cuts on the catalyst and requires further cutting, which is time-consuming and labor-intensive. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the utility model provides an extruder for catalyst processing, which has the advantages of flush incision and high efficiency, and solves the above-mentioned problems.
[0006] (2) Technical solution
[0007] In order to achieve the above-mentioned purpose of flush incision and high efficiency, the utility model provides the following technical solutions: an extruder for catalyst processing, comprising a bracket, a barrel fixedly installed on the top of the bracket, flanges fixedly installed on both ends of the barrel, a servo motor fixedly installed on the right side of the barrel through a flange and bolts, a spiral extrusion auger shaft fixedly installed on the output end of the servo motor, a fixing ring fixedly installed on the left side of the barrel through a flange and bolts, a limiting ring fixedly installed on the inner wall of the fixing ring, a gear ring is provided on the side of the limiting ring, four interconnected knife rods are fixedly installed on the inner wall of the gear ring, a support is fixedly installed on the top of the fixing ring, a gear meshing with the gear ring is rotatably installed inside the support, the axis rod of the gear is fixedly connected to the output end of the drive motor, and an extrusion filter plate is provided between the gear ring and the flange.
[0008] Preferably, a through hole corresponding to the gear is opened on the outer side of the fixing ring, and the gear is inserted into the through hole and extends to the position outside the gear ring.
[0009] Preferably, self-tapping screws are inserted into the circular plates where the four knife bars intersect, and the self-tapping screws are threadedly connected to the surface of the extrusion filter plate.
[0010] Preferably, a stepped groove is provided on the back of the fixing ring, the stepped groove is communicated with the through hole, the gear ring is placed at the bottom end of the stepped groove, and the extrusion filter plate is placed at the top end of the stepped groove.
[0011] Preferably, a feed control valve is fixedly mounted on the top of the barrel, a hopper is fixedly mounted on the top of the feed control valve, a stirring motor is fixedly mounted on the top of the hopper, and a stirring blade is fixedly mounted on the output end of the stirring motor.
[0012] Preferably, the diameter of the gear ring is smaller than the diameter of the extrusion filter plate, and the diameter of the extrusion filter plate is smaller than the diameter of the fixing ring.
[0013] Preferably, blades are fixedly mounted on both sides of the knife rod, and the blades fit against the surface of the extrusion filter plate. The surface of the extrusion filter plate is provided with four groups of annularly arranged filter holes. The knife rod is arranged in an inclined shape, and the inclination direction of the knife rod is exactly located in the gap between two adjacent filter holes on the surface of the extrusion filter plate.
[0014] (3) Beneficial effects
[0015] Compared with the prior art, the present invention provides an extruder for catalyst processing, which has the following beneficial effects:
[0016] The extruder for catalyst processing drives the gears to rotate through a driving motor, and the gears drive the meshing gear rings to rotate, and the gear rings drive the cutter rod to rotate on the surface of the extrusion filter plate. Blades are installed on both sides of the cutter rod, and the blades can cut the extruded long strips of catalyst, thereby ensuring that the cuts of the extruded catalyst are flush and beautiful. Compared with traditional manual tearing, the present application automatically cuts the extruded catalyst neatly, reducing one process in the middle, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cutaway structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the combined structure of the flange, fixing ring and extrusion filter plate of the utility model;
[0020] Figure 4 This is a schematic diagram of the exploded structure of the flange, fixing ring and extrusion filter plate of the utility model;
[0021] Figure 5 This is a schematic structural diagram of the fixed ring, gear ring and cutter rod of the utility model;
[0022] Figure 6 This is a schematic diagram of the structure of the ring gear, gears and drive motor of the utility model;
[0023] Figure 7 It is a structural diagram of the fixing ring, limiting ring and stepped groove of the utility model.
[0024] In the figure: 1. Bracket; 2. Barrel; 3. Flange; 4. Servo motor; 5. Screw extrusion auger shaft; 6. Fixing ring; 7. Limiting ring; 8. Gear ring; 9. Cutter bar; 10. Support; 11. Gear; 12. Drive motor; 13. Extrusion filter plate; 14. Through hole; 15. Self-tapping screw; 16. Step groove; 17. Feed control valve; 18. Hopper; 19. Stirring motor; 20. Stirring blade. DETAILED DESCRIPTION
[0025] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] See also Figure 1-Figure 2 An extruder for catalyst processing includes a bracket 1, a barrel 2 is fixedly installed on the top of the bracket 1, flanges 3 are fixedly installed on both ends of the barrel 2, a servo motor 4 is fixedly installed on the right side of the barrel 2 through the flange 3 and bolts, and a spiral extrusion auger shaft 5 is fixedly installed on the output end of the servo motor 4. The spiral extrusion auger shaft 5 can be rotated by the servo motor 4, and the rotating spiral extrusion auger shaft 5 can drive the powdered catalyst to extrude or stir and mix.
[0027] See also Figure 3-Figure 7 A fixing ring 6 is fixed on the left side of the barrel 2 through a flange 3 and bolts. A limiting ring 7 is fixed on the inner wall of the fixing ring 6. A gear ring 8 is provided on the side of the limiting ring 7. Four interconnected tool rods 9 are fixed on the inner wall of the gear ring 8.
[0028] See also Figure 3-Figure 7A support 10 is fixedly installed on the top of the fixed ring 6. A gear 11 meshing with the ring gear 8 is rotatably installed inside the support 10. The axis of the gear 11 is fixedly connected to the output end of the drive motor 12. An extrusion filter plate 13 is provided between the ring gear 8 and the flange 3. The drive motor 12 drives the gear 11 to rotate, and the gear 11 can drive the ring gear 8 and the cutter bar 9 to rotate. The cutter bar 9 is attached to the surface of the extrusion filter plate 13 and rotates and cuts.
[0029] See also Figure 3-Figure 7 , blades are fixedly installed on both sides of the knife rod 9, and the blades fit the surface of the extrusion filter plate 13. The surface of the extrusion filter plate 13 is provided with four groups of annular filter holes. The knife rod 9 is set in an inclined shape, and the inclination direction of the knife rod 9 is just located in the gap between two adjacent filter holes on the surface of the extrusion filter plate 13, ensuring that when the knife rod 9 is not rotating, the position of the knife rod 9 will not block the filter holes on the surface of the extrusion filter plate 13.
[0030] See also Figure 3-Figure 7 The outer side of the fixed ring 6 is provided with a through hole 14 corresponding to the gear 11. The gear 11 is inserted into the through hole 14 and extends to the position outside the gear ring 8. Self-tapping screws 15 are inserted into the circular plate where the four cutter bars 9 intersect. The self-tapping screws 15 are threadedly connected to the surface of the extrusion filter plate 13. The rotating cutter bars 9 rotate in a circle with the self-tapping screws 15 as the center.
[0031] See also Figure 3-Figure 7 A stepped groove 16 is provided on the back of the fixing ring 6, and the stepped groove 16 is communicated with the through hole 14. The gear ring 8 is placed at the bottom end of the stepped groove 16, and the extrusion filter plate 13 is placed at the top end of the stepped groove 16; the diameter of the gear ring 8 is smaller than the diameter of the extrusion filter plate 13, and the diameter of the extrusion filter plate 13 is smaller than the diameter of the fixing ring 6; this ensures that the fixing ring 6 limits the installation position of the gear ring 8 and the extrusion filter plate 13.
[0032] See also Figure 1-Figure 2 A feed control valve 17 is fixedly mounted on the top of the barrel 2. A hopper 18 is fixedly mounted on the top of the feed control valve 17. A stirring motor 19 is fixedly mounted on the top of the hopper 18. A stirring blade 20 is fixedly mounted on the output end of the stirring motor 19. The stirring motor 19 rotates the stirring blade 20 in the hopper 18, thereby uniformly stirring the catalyst powder and water.
[0033] Working principle: When in use, the powdered catalyst and water are poured into the hopper 18, and then the stirring motor 19 is used to rotate the stirring blade 20 to facilitate the mixing of the catalyst; then the feed control valve 17 is opened to allow the mixed catalyst to fall into the barrel 2, and the servo motor 4 is used to drive the spiral extrusion auger shaft 5 to rotate, stirring the catalyst and conveying it forward, and then the catalyst is squeezed out from the extrusion filter plate 13 and formed into long strips;
[0034] During cutting, the motor 12 is driven to rotate the gear 11, which drives the meshing ring gear 8 to rotate. The ring gear 8 drives the cutter bar 9 to rotate on the surface of the extrusion filter plate 13. Blades are installed on both sides of the cutter bar 9. The blades can cut the extruded long strips of catalyst, thereby ensuring that the cuts of the extruded catalyst are flush and beautiful. Compared with the traditional manual tearing, the present application automatically cuts the extruded catalyst neatly, reducing one process in the middle, thereby improving processing efficiency.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An extruder for catalyst processing, comprising a support (1), characterized in that: A barrel (2) is fixedly mounted on the top of the bracket (1), flanges (3) are fixedly mounted on both ends of the barrel (2), a servo motor (4) is fixedly mounted on the right side of the barrel (2) via the flange (3) and bolts, a spiral extrusion auger shaft (5) is fixedly mounted on the output end of the servo motor (4), a fixing ring (6) is fixedly mounted on the left side of the barrel (2) via the flange (3) and bolts, and a limiting ring (7) is fixedly mounted on the inner wall of the fixing ring (6) A gear ring (8) is provided on the side of the limiting ring (7), and four mutually connected knife rods (9) are fixedly installed on the inner wall of the gear ring (8). A support (10) is fixedly installed on the top of the fixed ring (6), and a gear (11) that meshes with the gear ring (8) is rotatably installed inside the support (10). The axis of the gear (11) is fixedly connected to the output end of the driving motor (12), and an extrusion filter plate (13) is provided between the gear ring (8) and the flange (3).
2. The extruder for catalyst processing according to claim 1, characterized in that: A through hole (14) corresponding to the gear (11) is provided on the outside of the fixing ring (6), and the gear (11) is inserted into the through hole (14) and extends to a position outside the gear ring (8).
3. The extruder for catalyst processing according to claim 1, characterized in that: Self-tapping screws (15) are inserted into the circular plates where the four knife rods (9) intersect, and the self-tapping screws (15) are threadedly connected to the surface of the extrusion filter plate (13).
4. The extruder for catalyst processing according to claim 2, characterized in that: A stepped groove (16) is provided on the back of the fixing ring (6), the stepped groove (16) and the through hole (14) are communicated with each other, the gear ring (8) is placed at the bottom end of the stepped groove (16), and the extrusion filter plate (13) is placed at the top end of the stepped groove (16).
5. The extruder for catalyst processing according to claim 1, characterized in that: A feed control valve (17) is fixedly mounted on the top of the barrel (2), a hopper (18) is fixedly mounted on the top of the feed control valve (17), a stirring motor (19) is fixedly mounted on the top of the hopper (18), and a stirring blade (20) is fixedly mounted on the output end of the stirring motor (19).
6. The extruder for catalyst processing according to claim 4, characterized in that: The diameter of the gear ring (8) is smaller than the diameter of the extrusion filter plate (13), and the diameter of the extrusion filter plate (13) is smaller than the diameter of the fixing ring (6).
7. The extruder for catalyst processing according to claim 1, characterized in that: Blades are fixedly mounted on both sides of the knife bar (9), and the blades are in contact with the surface of the extrusion filter plate (13). The surface of the extrusion filter plate (13) is provided with four groups of filter holes arranged in an annular pattern. The knife bar (9) is arranged in an inclined shape, and the inclined direction of the knife bar (9) is located exactly in the gap between two adjacent filter holes on the surface of the extrusion filter plate (13).