Two-stage crushing device
By introducing a cleaning scraping mechanism into the rock salt crushing device, the rock salt on the crushing roller is automatically cleaned, and the problem of adhesion of the crushing roller is solved, which improves the equipment operation efficiency and reduces maintenance costs.
Patent Information
- Application Number
- CN202422235118.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-11
AI Technical Summary
In the existing two-stage rock salt crushing device, the crushing roller adheres to rock salt, which leads to frequent shutdowns and manual cleaning, reducing crushing efficiency and increasing maintenance costs.
A two-stage crushing device with a cleaning scraping mechanism was designed. The scraping plate is driven by a motor to automatically clean the rock salt adhered to the crushing roller, reducing manual intervention and improving the operating efficiency of the equipment.
Automatic cleaning is achieved, reducing downtime, reducing labor and maintenance costs, and improving crushing efficiency and equipment stability.
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Figure CN223249397U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rock salt crushing, and particularly relates to a two-stage crushing device. Background Art
[0002] The rock salt two-stage crushing device is a device specially designed for processing rock salt. First, a pair of rotating crushing rollers are used to crush large pieces of rock salt into smaller particles. Then another pair of rotating crushing rollers are used to further squeeze and crush these particles to achieve the required fineness.
[0003] The existing two-stage rock salt crushing device uses two rotating crushing rollers to crush the rock salt into small pieces, and then squeezes and crushes the rock salt through the two rotating crushing rollers. However, the crushing rollers will adhere to the rock salt when crushing the rock salt. In order to avoid affecting the crushing quality, personnel need to disassemble the crushing device and manually clean the crushing rollers. Frequent shutdowns and manual cleaning greatly reduce the efficiency of rock salt crushing and increase non-production time. It not only consumes manpower, but also increases maintenance costs, including additional labor costs and potential equipment damage risks. Utility Model Content
[0004] In view of this, the utility model addresses the shortcomings of the existing technology and provides a two-stage crushing device, which is equipped with a cleaning brush mechanism that can automatically scrape off the rock salt adhered to the two crushing rollers, thereby reducing downtime, improving the operating efficiency of the overall equipment, reducing dependence on manpower, and saving labor costs and maintenance costs.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: a two-stage crushing device, including a crushing box, two crushing rollers are rotatably provided inside the crushing box, the front and rear positions of the two crushing rollers correspond, and the right ends of the two crushing rollers are provided with two gears 1 that are meshed with each other; two crushing rollers are rotatably provided inside the lower end of the crushing box, the front and rear positions of the two crushing rollers correspond, and the right ends of the two crushing rollers are provided with two gears 2 that are meshed with each other; a motor 1 is provided on the right side of the crushing box through a mounting plate, and the output shaft of the motor 1 is connected to the right end of the gear 1 on the rear side through a coupling; a Motor 2 and the output shaft of motor 1 are connected to the right end of gear 2 on the rear side through a coupling. A cleaning scraping brush mechanism for cleaning the scraping brush of the crushing roller is provided at the lower end of the interior of the crushing box. The cleaning scraping brush mechanism includes a guide column provided at the lower end of the interior of the crushing box, and a scraping brush plate is slidingly provided on the outer arc surface of the guide column. Two crushing rollers are installed in conjunction with a scraping brush plate. A screw rod threadedly connected to the scraping brush plate is rotatably provided on the front side of the interior of the crushing box. An electric drive unit for driving the screw rod to rotate is provided on the left side of the crushing box. The electric drive unit includes motor 3 provided on the left side of the crushing box. The output shaft of motor 3 is connected to the left end of the screw rod through a coupling.
[0006] As a further improvement of the present invention, a control panel is provided on the front side of the crushing box, and motor one, motor two, and motor three are all electrically connected to the control panel.
[0007] As a further improvement of the present invention, two material guide plates are provided inside the crushing box, and the two material guide plates are both located between the two crushing rollers and the two crushing rollers.
[0008] As a further improvement of the present invention, a feed shell is provided in the feed opening opened at the upper end of the crushing box, and a discharge plate is provided in the mounting opening opened at the lower end of the crushing box.
[0009] As a further improvement of the present invention, a support frame is provided at the lower end of the crushing box, the crushing box and the support frame are fixed by welding, and a plurality of mounting holes are provided inside the support frame.
[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0011] First, by controlling and turning on motor one and motor two, the output shaft of motor one drives the rear gear one to rotate and drives the front gear one meshing with it to rotate, so that the two crushing rollers rotate toward each other. At the same time, the output shaft of motor one drives the rear gear two to rotate and drives the front gear two meshing with it to rotate, so that the two crushing rollers rotate toward each other. Then, the personnel add the rock salt blocks to be crushed from the inside of the feed shell, so that they fall between the two crushing rollers for crushing, and fall between the two crushing rollers for more fine crushing. The crushed rock salt falls on the discharge plate, which can quickly achieve two-stage crushing and discharge of rock salt.
[0012] Secondly, the crushed rock salt can be guided to between the two crushing rollers for crushing through the guide plate, thereby improving the stability of the rock salt crushing.
[0013] Thirdly, by controlling the operation of motor 2, the two crushing rollers are rotated, and then by controlling the operation of motor 3, the output shaft drives the screw to rotate so that the scraper plate moves to the right under the restriction of the limit guide column and cooperates with the rotating crushing roller to scrape off the rock salt adhered to its surface, reducing the involvement of personnel. A cleaning scraper mechanism is provided to automatically scrape off the rock salt adhered to the two crushing rollers, which can reduce downtime, improve the operating efficiency of the overall equipment, reduce dependence on manpower, and save labor costs and maintenance costs.
[0014] Fourthly, the support frame is used to provide stable support for the crushing device, and the internal mounting holes can also be fixed to the ground by bolts, making the crushing device more stable and indirectly improving the two crushing qualities of rock salt. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 This is a schematic cross-sectional view of the crushing box of the present invention;
[0018] Figure 3 This is a schematic diagram of the right side cross-sectional structure of the crushing box of the present invention;
[0019] Figure 4 This is a schematic diagram of the cleaning and scraping mechanism of the present invention when viewed from above.
[0020] In the figure: 101, crushing box; 102, feed shell; 103, crushing roller; 104, gear one; 105, motor one; 106, gear two; 107, motor two; 108, discharge plate; 109, support frame; 110, guide plate; 111, crushing roller; 201, motor three; 202, screw rod; 203, limit guide column; 204, scraper plate; 301, control panel. DETAILED DESCRIPTION
[0021] To better understand the present invention, the following examples further illustrate the present invention. However, the present invention is not limited to the following examples. In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be practiced without one or more of these details.
[0022] like Figure 1 、 2As shown, a two-stage crushing device includes a crushing box 101, two crushing rollers 103 are rotatably provided inside the crushing box 101, and two gears 104 are meshed and connected to each other at the right ends of the two crushing rollers 103. Two crushing rollers 111 are rotatably provided inside the lower end of the crushing box 101, and two gears 106 are meshed and connected to each other at the right ends of the two crushing rollers 111. A motor 105 is provided on the right side of the crushing box 101 through a mounting plate, and the output shaft of the motor 105 is connected to the right end of the gear 104 on the rear side through a coupling. A motor 2 107 is provided on the right side of the crushing box 101 through a mounting frame. The output shaft of machine 105 is connected to the right end of gear 2 106 on the rear side through a coupling. The lower end of the interior of the crushing box 101 is provided with a cleaning scraping mechanism for cleaning the crushing roller 111. Two guide plates 110 are provided inside the crushing box 101. The front and rear positions of the two guide plates 110 correspond. The crushing box 101 and the guide plates 110 are fixed by welding. The two guide plates 110 are both located between the two crushing rollers 103 and the two crushing rollers 111. A feed shell 102 is provided in the feed port opened at the upper end of the crushing box 101, and a discharge plate 108 is provided in the mounting port opened at the lower end of the crushing box 101.
[0023] like Figure 2 、 3 As shown in Figure 4, the cleaning scraping mechanism includes a guide column arranged at the lower end of the inside of the crushing box 101, and a scraping plate 204 is slidably arranged on the outer arc surface of the guide column. Two crushing rollers 111 are installed in conjunction with one scraping plate 204, and the two crushing rollers 111 are in contact with the upper ends of the scraping plate 204. A screw rod 202 threadedly connected to the scraping plate 204 is rotatably arranged on the front side of the interior of the crushing box 101, and an electric drive unit for driving the screw rod 202 to rotate is provided on the left side of the crushing box 101. The electric drive unit includes a motor three 201 arranged on the left side of the crushing box 101, and the output shaft of the motor three 201 is connected to the left end of the screw rod 202 through a coupling.
[0024] like Figure 1 As shown, a control panel 301 is provided on the front side of the crushing box 101, and the motor 1 105, the motor 2 107, and the motor 3 201 are all electrically connected to the control panel 301.
[0025] The control panel 301 is used to control the motor 105 and the motor 2 107 to start. The output shaft of the motor 105 drives the rear gear 104 to rotate and drives the front gear 104 meshing with it to rotate, so that the two crushing rollers 103 rotate towards each other. At the same time, the output shaft of the motor 105 drives the rear gear 2 106 to rotate and drives the front gear 2 106 meshing with it to rotate, so that the two crushing rollers 111 rotate towards each other. Then, the personnel add the rock salt blocks to be crushed from the inside of the feed shell 102, so that they fall between the two crushing rollers 103 for crushing. The rock salt after preliminary crushing falls between the two crushing rollers 111 under the guidance of the guide plate 110 and is crushed more finely. The crushed rock salt falls on the discharge plate 108, realizing two-stage crushing and discharge of the rock salt.
[0026] When it is necessary to clean the rock salt adhered to the two crushing rollers 111, the control panel 301 is used to control the motor 2 107 to start, so that the two crushing rollers 111 rotate, and then the control panel 301 is used to control the motor 3 201 to start. The output shaft drives the screw rod 202 to rotate so that the scraper plate 204 moves to the right under the restriction of the limiting guide column 203 and cooperates with the rotating crushing roller 111 to scrape off the rock salt adhered to its surface, reducing the involvement of personnel.
[0027] According to another embodiment of the present invention, Figure 1 As shown, a support frame 109 is provided at the lower end of the crushing box 101. A plurality of mounting holes are provided inside the support frame 109. The support frame 109 is used to provide stable support for the crushing device. The internal mounting holes can also be fixed to the ground by bolts, making the crushing device run more stably.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. A two-stage crushing device, comprising a crushing box (101), characterized in that: Two crushing rollers (103) are rotatably provided inside the crushing box (101), and two gears (104) meshing with each other are provided at the right ends of the two crushing rollers (103). Two crushing rollers (111) are rotatably provided inside the lower end of the crushing box (101), and two gears (106) meshing with each other are provided at the right ends of the two crushing rollers (111). A motor (105) is provided on the right side of the crushing box (101) through a mounting plate, and the output shaft of the motor (105) is connected to the right end of the gear (104) on the rear side through a coupling. A motor (107) is provided on the right side of the crushing box (101) through a mounting frame, and the output shaft of the motor (105) is connected to the right end of the gear (106) on the rear side through a coupling. A cleaning and scraping mechanism for cleaning the crushing rollers (111) is provided at the lower end of the crushing box (101).
2. A two-stage crushing device according to claim 1, characterized in that: The cleaning scraping mechanism comprises a guide column arranged at the lower end of the inner part of the crushing box (101); a scraping plate (204) is slidably arranged on the outer arc surface of the guide column; two crushing rollers (111) are mounted in cooperation with one scraping plate (204); a screw rod (202) threadedly connected to the scraping plate (204) is rotatably arranged on the front side of the inner part of the crushing box (101); and an electric drive unit for driving the screw rod (202) to rotate is arranged on the left side of the crushing box (101).
3. A two-stage crushing device according to claim 2, characterized in that: The electric drive unit comprises a third motor (201) arranged on the left side of the crushing box (101), and the output shaft of the third motor (201) is connected to the left end of the screw rod (202) through a coupling.
4. A two-stage crushing device according to claim 1, characterized in that: Two material guide plates (110) are provided inside the crushing box (101), and the two material guide plates (110) are both located between the two crushing rollers (103) and the two crushing rollers (111).
5. A two-stage crushing device according to claim 1, characterized in that: A feed shell (102) is provided in a feed opening opened at the upper end of the crushing box (101), and a discharge plate (108) is provided in a mounting opening opened at the lower end of the crushing box (101).
6. A two-stage crushing device according to claim 1, characterized in that: A support frame (109) is provided at the lower end of the crushing box (101), and a plurality of mounting holes are provided inside the support frame (109).
7. A two-stage crushing device according to claim 3, characterized in that: A control panel (301) is provided on the front side of the crushing box (101), and motor one (105), motor two (107), and motor three (201) are all electrically connected to the control panel (301).