Vibration screening and cleaning device
By introducing the main spray and rotary spray and wash assembly into the vibration screening device, combined with the high-frequency vibration driven by the servo motor, the problem of incomplete separation of workpieces and grinding stones is solved, automatic separation and cleaning is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422443729.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing vibration screening device is not completely separated from the grinding stone, and requires further manual screening and cleaning, resulting in waste of labor.
A vibration screening and cleaning device including a main spraying and washing assembly and rotary spraying assembly is designed. The material is flushed and dust is washed away by the main spraying and washing assembly. The rotary spraying assembly cleans the screen plate and the discharge plate, and combines a high-frequency vibration mechanism driven by the servo motor to realize automated separation and cleaning.
The complete separation of workpieces and grinding stones is achieved, the manual cleaning steps are reduced, the production efficiency is improved, and the manual workload is reduced.
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Figure CN223249851U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece screening, in particular to a vibration screening and cleaning device. Background Art
[0002] With the development of society, vibrating screens have gained widespread application in many fields. These mechanical devices utilize the principle of vibration to screen materials. They are now widely used in mining, metallurgy, light industry, and other industrial sectors to perform various tasks, using perforated or slit-shaped screens or meshes to separate materials of varying sizes. During the production and processing of workpieces, after removing burrs and sharp edges, vibrating screens are often used to separate the workpiece, grinding stone, and debris.
[0003] There is an existing vibrating screening device disclosed in the utility model patent with application number 202123393652.0. When it is used for workpiece screening, the workpiece and the grinding stone are not completely separated, and the workpiece is discharged along the grinding stone. Further manual screening is required, and the grinding stone must be manually cleaned again, resulting in a waste of working time. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art and to provide a vibration screening and cleaning device.
[0005] The technical solution adopted by the utility model is as follows: a vibration screening and cleaning device, comprising a sieve plate, a feed tray located below the sieve plate, and a vibration mechanism for driving the sieve plate to vibrate.
[0006] It also includes a flushing mechanism located above the sieve plate, the flushing mechanism including a main spraying assembly for flushing the material to be screened on the sieve plate and a rotating spraying assembly for flushing the sieve plate and the discharge plate;
[0007] The main spray washing assembly includes a main spray washing pipeline extending along the X-axis direction and a plurality of first spray heads connected to the main spray washing pipeline and arranged along the X-axis direction.
[0008] The rotary spray cleaning assembly includes a rotating water pipe and a rotating motor. The rotating water pipe is arranged horizontally, one end of which is connected to the driving end of the rotating motor, and a second nozzle is arranged at the other end or near the other end. The rotating water pipe rotates around the connection point with the driving end under the drive of the rotating motor.
[0009] Preferably, a first linear track and a second linear track are respectively provided on both sides of the sieve plate in the X-axis direction, and the first linear track and the second linear track are arranged in parallel and extend along the Y-axis direction.
[0010] The main spray washing assembly includes a connecting transverse plate extending along the X-axis direction, and the two ends of the connecting transverse plate are respectively in sliding cooperation with the first linear track and the second linear track.
[0011] The main spraying and washing pipeline and the connecting transverse plate form a movable linkage in the X-axis direction.
[0012] Preferably, the connecting transverse plate is provided with a plurality of position-limiting mounting holes corresponding to the first nozzles along the X-axis direction, and the first nozzle is position-limitingly mounted on the connecting transverse plate with its lower end passing through / penetrating the position-limiting mounting holes.
[0013] Preferably, a first slider is fixed under one end of the connecting cross plate, and the lower end of the first slider has a slot adapted to the shape of the first linear rail, and the first slider is plugged into and connected to the first linear rail to form a sliding fit; a second slider is fixed under the other end of the connecting cross plate, and the center of the second slider has a socket adapted to the shape of the second linear rail, and the second slider is plugged into and connected to the second linear rail to form a sliding fit.
[0014] Preferably, the lower end of the connecting horizontal plate is connected to a waterproof cover arranged outside the first nozzle.
[0015] Preferably, vertical plates are provided on both sides of the sieve plate to support both ends of the first linear track and both ends of the second linear track, and the bottom of the first linear track is connected to a track support plate, and both ends of the track support plate are fixedly connected to the vertical plates.
[0016] Preferably, the outer covers of the first linear track and the second linear track are provided with dust covers.
[0017] Preferably, the vibration mechanism includes a front cam group and a rear cam group arranged along the Y-axis direction, and at least one vibration block connected to the cam, and the vibration block is fixedly matched with the sieve plate and / or the discharge plate.
[0018] The vibration mechanism also includes a second motor, a driving wheel, a driven wheel and a synchronous belt; the second motor is driven and connected to the driving wheel, the driving wheel is synchronously rotated and connected to the driven wheel through the synchronous belt, and the driven wheel is coaxially rotated and connected to the front cam group or the rear cam group.
[0019] Preferably, the second motor is a servo motor.
[0020] Preferably, the sieve plate and the discharge tray are both inclined, and the downwardly inclined sides of the sieve plate and the discharge tray are respectively connected to the first drainage channel and the second drainage channel, and the outlet ends of the first drainage channel and the second drainage channel are located at different positions on the horizontal plane.
[0021] The beneficial effects of the utility model are as follows: when screening materials, the main spray washing component is started, the main spray washing component can disperse the materials well, better promote the separation of the materials to be screened, and the water flow will also wash away the dust adhering to the surface of the materials, without the need for further manual cleaning, thereby improving production efficiency and reducing manual workload; after screening is completed, the rotary spray washing component can be started to wash the sieve plate and the discharge plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still fall within the scope of the present invention.
[0023] Figure 1 The three-dimensional structure of the embodiment of the utility model Figure 1 ;
[0024] Figure 2 This is a rear view of an embodiment of the utility model;
[0025] Figure 3 This is a structural diagram of the main spray-wash pipeline in an embodiment of the utility model;
[0026] Figure 4 This is a structural diagram of the main spray washing component of an embodiment of the utility model;
[0027] Figure 5 The first and second linear track structures of the utility model Figure 1 ;
[0028] Figure 6 The first and second linear track structures of the utility model Figure 2 ;
[0029] Figure 7 This is a partial rear view of the embodiment of the utility model with the vertical plate removed;
[0030] Figure 8 The three-dimensional structure of the embodiment of the utility model Figure 2 ;
[0031] In the figure, 1. sieve plate; 2. discharge plate; 11. first drainage channel; 21. second drainage channel; 31. main spray washing pipe; 33. first nozzle; 34. first linear track; 35. second linear track; 36. connecting cross plate; 37. waterproof cover; 38. dust cover; 41. rotating water pipe; 42. rotating motor; 43. second nozzle; 51. vertical plate; 52. track support plate; 61. front cam group; 62. rear cam group; 63. vibration block; 64. second motor; 65. driving wheel; 66. driven wheel; 67. synchronous belt; 361. limit mounting hole; 362. first slider; 363. second slider; 3621. slot. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in further detail below with reference to the accompanying drawings.
[0033] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for the purpose of distinguishing two non-identical entities or non-identical parameters with the same name. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. Subsequent embodiments will not explain this one by one.
[0034] The directional and positional terms used in this invention, such as "upper," "lower," "front," "back," "left," "right," "inner," "outer," "top," "bottom," and "side," are used solely to refer to the directions or positions in the accompanying drawings. Therefore, the directional and positional terms used are intended to illustrate and facilitate understanding of this invention and are not intended to limit the scope of protection of this invention.
[0035] like Figures 1 to 8 As shown in the figure, a vibration screening and cleaning device is provided in an embodiment of the present invention, comprising a sieve plate 1, a feed tray 2 located below the sieve plate 1, and a vibration mechanism for driving the sieve plate 1 to vibrate.
[0036] It also includes a flushing mechanism located above the sieve plate 1, the flushing mechanism including a main spraying assembly for flushing the material to be screened on the sieve plate 1 and a rotating spraying assembly for flushing the sieve plate 1 and the discharge plate 2;
[0037] The main spraying assembly includes a main spraying pipe 31 extending along the X-axis direction and a plurality of first spray heads 33 connected to the main spraying pipe 31 and arranged along the X-axis direction.
[0038] The rotary spraying assembly includes a rotating water pipe 41 and a rotating motor 42. The rotating water pipe 41 is arranged horizontally, one end of which is connected to the driving end of the rotating motor 42, and a second nozzle 43 is provided at the other end or near the other end. The rotating water pipe 41 rotates around the connection point with the driving end under the drive of the rotating motor 42.
[0039] With this setting, when screening materials, the main spray washing component is started. The main spray washing component can disperse the materials well and better promote the separation of the materials to be screened. The water flow will also wash away the dust adhering to the surface of the materials. No further manual cleaning is required, which improves production efficiency and reduces manual workload. After the screening is completed, the rotary spray washing component can be started to wash the screen plate and the discharge plate. At the same time, the rotary spray washing component can also cooperate with the main spray washing component when it is working to improve the material washing efficiency and coverage.
[0040] The first linear track 34 and the second linear track 35 are respectively provided on both sides of the sieve plate 1 in the X-axis direction. The first linear track 34 and the second linear track 35 are provided in parallel and extend along the Y-axis direction.
[0041] The main spray washing assembly includes a connecting transverse plate 36 extending along the X-axis direction, and the two ends of the connecting transverse plate 36 form a sliding fit with the first linear track 34 and the second linear track 35 respectively.
[0042] The main spraying pipe 31 and the connecting transverse plate 36 form a movable linkage in the X-axis direction.
[0043] Through this setting, the position of the main spray cleaning pipeline in the X-axis direction can be adjusted, which improves the flexibility of the actual application process.
[0044] The connecting horizontal plate 36 is provided with a plurality of position-limiting mounting holes 361 corresponding to the first nozzle 33 along the X-axis direction. The first nozzle 33 is position-limitingly mounted on the connecting horizontal plate 36 and its lower end passes through / penetrates the position-limiting mounting hole 361 .
[0045] Through this setting, the limiting mounting hole has a positioning effect on the main spraying pipe during the assembly process, and at the same time improves the connection stability of the main spraying pipe and the second nozzle during the application process.
[0046] A first slider 362 is fixed below one end of the connecting cross plate 36. The lower end of the first slider 362 has a slot 3621 that matches the shape of the first linear rail 34. The first slider 362 is plugged into and connected to the first linear rail 34 to form a sliding fit. A second slider 363 is fixed below the other end of the connecting cross plate 36. The center of the second slider 363 has a socket 3631 that matches the shape of the second linear rail 35. The second slider 363 is plugged into and connected to the second linear rail 35 to form a sliding fit.
[0047] Through this setting, a slot is set at the lower end of the first slider and a jack is set at the center of the second slider. The combination of the two and the linear track ensures the stability of the connection between the cross plate and the linear track and the smoothness of the sliding.
[0048] The lower end of the connecting horizontal plate 36 is connected to a waterproof cover 37 that is arranged outside the first nozzle 33.
[0049] This arrangement can prevent the water from the first nozzle from splashing, making the spraying of the first nozzle more concentrated, thereby improving the flushing effect and the cleanliness of the working environment.
[0050] Vertical plates 51 are provided on both sides of the sieve plate 1 to support both ends of the first linear track 34 and the second linear track 35. A track support plate 52 is connected to the bottom of the first linear track 34, and both ends of the track support plate 52 are fixedly connected to the vertical plates 51.
[0051] The first linear rail 34 and the second linear rail 35 are covered with a dust cover 38 .
[0052] The vibration mechanism includes a front cam group 61 and a rear cam group 62 arranged along the Y-axis direction, and at least one vibration block 63 connected to the cam, and the vibration block 63 is fixedly matched with the sieve plate 1 and / or the discharge plate 2.
[0053] The vibration mechanism also includes a second motor 64, a driving wheel 65, a driven wheel 66 and a synchronous belt 67; the second motor 64 is driven and connected to the driving wheel 65, and the driving wheel 65 is synchronously rotated and connected to the driven wheel 66 through the synchronous belt 67, and the driven wheel 66 is coaxially rotated with the front cam group 61 or the rear cam group 62.
[0054] Among them, the specific connection method between the vibration block and the sieve plate can refer to the connection form disclosed by the applicant in the utility model patent with application number 202123393652.0.
[0055] The second motor 64 is a servo motor.
[0056] Through this setting, the servo motor can rotate and transmit force at a high frequency, providing high-frequency vibration to better disperse the accumulated materials.
[0057] The sieve plate 1 and the discharge plate 2 are both tilted, and the downwardly tilted sides of the sieve plate 1 and the discharge plate 2 are respectively connected to the first drainage channel 11 and the second drainage channel 21, and the outlet ends of the first drainage channel 11 and the second drainage channel 21 are located at different positions on the horizontal plane.
[0058] This arrangement facilitates drainage of the spray cleaning structure of the device and prevents water from silting. At the same time, the staggered arrangement of the outlet ends of the first and second drainage channels facilitates the rational arrangement of the wastewater collection structure. In this embodiment, the first drainage channel has a right-angle or nearly right-angle bend.
[0059] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.
Claims
1. A vibrating screening and cleaning device, comprising a sieve plate (1), a feed tray (2) located below the sieve plate (1), and a vibrating mechanism for driving the sieve plate (1) to vibrate, characterized in that: It also includes a flushing mechanism located above the sieve plate (1), the flushing mechanism including a main spraying assembly for flushing the material to be screened on the sieve plate (1) and a rotary spraying assembly for flushing the sieve plate (1) and the discharge plate (2); The main spray washing assembly comprises a main spray washing pipe (31) extending along the X-axis direction and a plurality of first spray heads (33) connected to the main spray washing pipe (31) and arranged along the X-axis direction. The rotary spray cleaning assembly comprises a rotary water pipe (41) and a rotary motor (42). The rotary water pipe (41) is arranged horizontally, one end of which is connected to the driving end of the rotary motor (42), and a second spray head (43) is arranged at the other end or near the other end. The rotary water pipe (41) rotates around the connection point with the driving end under the drive of the rotary motor (42).
2. A vibration screening cleaning device according to claim 1, characterized in that: The sieve plate (1) is provided with a first linear track (34) and a second linear track (35) on both sides in the X-axis direction, respectively. The first linear track (34) and the second linear track (35) are arranged in parallel and extend along the Y-axis direction. The main spray washing assembly includes a connecting transverse plate (36) extending along the X-axis direction, and the two ends of the connecting transverse plate (36) respectively form a sliding fit with the first linear track (34) and the second linear track (35). The main spraying and washing pipe (31) and the connecting transverse plate (36) form a movable linkage in the X-axis direction.
3. A vibration screening cleaning device according to claim 2, characterized in that: The connecting transverse plate (36) is provided with a plurality of position-limiting mounting holes (361) corresponding to the first nozzle (33) along the X-axis direction; the first nozzle (33) is position-limitingly mounted on the connecting transverse plate (36) and its lower end passes through / penetrates the position-limiting mounting hole (361).
4. A vibration screening cleaning device according to claim 2, characterized in that: A first slider (362) is fixed below one end of the connecting transverse plate (36), and a slot (3621) having a shape matching that of the first linear track (34) is provided at the lower end of the first slider (362). The first slider (362) is plugged into and connected to the first linear track (34) to form a sliding fit. A second slider (363) is fixed below the other end of the connecting transverse plate (36), and a socket (3631) having a shape matching that of the second linear track (35) is passed through the center of the second slider (363). The second slider (363) is plugged into and connected to the second linear track (35) to form a sliding fit.
5. A vibration screening cleaning device according to claim 2, characterized in that: The lower end of the connecting horizontal plate (36) is connected to a waterproof cover (37) which is arranged outside the first nozzle (33).
6. A vibration screening cleaning device according to claim 2, characterized in that: Vertical plates (51) are provided on both sides of the sieve plate (1) to support the two ends of the first linear track (34) and the two ends of the second linear track (35); the bottom of the first linear track (34) is connected to a track support plate (52); and the two ends of the track support plate (52) are fixedly connected to the vertical plates (51).
7. A vibration screening cleaning device according to claim 2, characterized in that: The outer covers of the first linear track (34) and the second linear track (35) are provided with dust covers (38).
8. The vibration screening cleaning device according to claim 1, characterized in that: The vibration mechanism comprises a front cam group (61) and a rear cam group (62) arranged along the Y-axis direction, and at least one vibration block (63) connected to the cams, wherein the vibration block (63) is fixedly matched with the sieve plate (1) and / or the discharge plate (2). The vibration mechanism further comprises a second motor (64), a driving wheel (65), a driven wheel (66) and a synchronous belt (67); the second motor (64) is drivingly connected to the driving wheel (65); the driving wheel (65) is synchronously rotated and connected to the driven wheel (66) through the synchronous belt (67); and the driven wheel (66) is coaxially rotated and connected to the front cam group (61) or the rear cam group (62).
9. A vibration screening cleaning device according to claim 8, characterized in that: The second motor (64) is a servo motor.
10. The vibration screening cleaning device according to claim 1, characterized in that: The sieve plate (1) and the discharge plate (2) are both arranged at an angle, and the downwardly inclined sides of the sieve plate (1) and the discharge plate (2) are respectively connected to a first drainage channel (11) and a second drainage channel (21), and the outlet ends of the first drainage channel (11) and the second drainage channel (21) are located at different positions on a horizontal plane.
Citation Information
Patent Citations
Vibration screening device
CN216606051U