Bursting bead filter stick shunting device

By using blowing components to achieve contactless shunt, the problem of burst bead rupture caused by mechanical contact shunt is solved and the product pass rate is improved.

CN223249948UActive Publication Date: 2025-08-22CHINA TOBACCO GUIZHOU IND
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Patent Information

Application Number
CN202422448809.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-22
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing diverter mechanism is mechanical contact type, which can easily cause blasting beads to rupture and lead to low product pass rate.

Method used

The first and second blowing components are used to blow the blasting bead filter rod into different collection areas respectively to achieve contactless shunt and avoid mechanical extrusion.

Benefits of technology

It improves the product's pass rate, avoids damage to the explosive beads, and ensures the accuracy and efficiency of diversion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blasting bead filter stick flow dividing device which comprises a conveying mechanism, a flow dividing mechanism and a flow dividing mechanism. The receiving groove extends in the first direction, is formed in the downstream of the conveying mechanism and is used for receiving the filter sticks conveyed by the conveying mechanism; the first air blowing assembly is arranged on one side of the receiving groove in the width direction of the receiving groove, the first air blowing assembly comprises a plurality of first air blowing holes arranged in the first direction, and the first air blowing assembly is used for blowing the blasting bead filter sticks in the receiving groove into a first collecting area outside the receiving groove; the second air blowing assembly is arranged on the other side of the receiving groove in the width direction of the receiving groove, the first air blowing assembly comprises a plurality of second air blowing holes arranged in the first direction, and the second air blowing assembly blows the blasting bead filter sticks in the receiving groove into a second collecting area outside the receiving groove. The non-contact type filter stick conveying and distributing device can achieve non-contact type filter stick conveying and distributing, effectively avoids mechanical contact, accordingly cannot damage blasting beads, and can improve the qualified rate of finished products.
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Description

Technical Field

[0001] The utility model relates to the technical field of popping bead production, in particular to a popping bead filter rod diversion device. Background Art

[0002] A popping bead, also known as a flavoring pill or brittle capsule, refers to a small liquid bead embedded in a tobacco filter rod. It contains liquids of different types of flavors. Smokers can pinch it to make the liquid inside the bead flow out during smoking, making the cigarette taste richer and more fragrant, giving smokers a more comfortable experience.

[0003] In order to ensure product quality, it is necessary to test the finished bead filter rods containing beads, so as to screen out unqualified bead filter rods. Currently, there are special offline detection instruments for bead filter rods on the market, which can detect whether there are quality defects such as missing beads, broken beads and bead position offset in the bead filter rods, and divert qualified and unqualified bead filter rods. In the prior art, the method of diverting bead filter rods is to use a push rod to push the bead filter rods to the qualified area or the unqualified area to complete the classification and collection of the filter rods. However, the diversion mechanism is of mechanical contact type, and the impact of the push rod on the bead filter rod is large, which can easily cause squeezing of the bead filter rod, and there is a risk of breaking the beads, thereby reducing the product qualification rate. Utility Model Content

[0004] The purpose of this utility model is to solve the problem that the existing diversion mechanism is a mechanical contact type, which easily causes the popping beads to break, thereby resulting in a low product qualification rate. The utility model provides a diversion device for a popping bead filter rod, which can avoid mechanical squeezing and will not damage the popping beads, thereby improving the product qualification rate.

[0005] In order to solve the above technical problems, the utility model discloses a bead filter rod diversion device, comprising:

[0006] Conveying mechanism, used for conveying burst bead filter rods;

[0007] A receiving groove extends along the first direction and is provided downstream of the conveying mechanism, and is used to receive the filter rods conveyed by the conveying mechanism;

[0008] A first blowing assembly is provided on one side of the receiving groove along the width direction of the receiving groove, and the first blowing assembly includes a plurality of first blowing holes arranged along a first direction, and the first blowing assembly is used to blow the bead filter rod in the receiving groove into the first collection area outside the receiving groove;

[0009] The second blowing assembly is arranged on the other side of the receiving groove along the width direction of the receiving groove. The first blowing assembly includes multiple second blowing holes arranged along the first direction. The second blowing assembly blows the bead filter rod in the receiving groove into the second collection area outside the receiving groove.

[0010] By adopting the above technical solution, the first blowing assembly and the second blowing assembly blow the bursting bead filter rods to different collection areas respectively, thereby realizing contactless filter rod transportation and diversion, effectively avoiding mechanical contact, thereby not causing damage to the bursting beads, and improving the qualified rate of finished products.

[0011] Optionally, the bursting bead filter rod diversion device further includes a first blocking member disposed above the first collecting area, the first blocking member being used to prevent the bursting bead filter rod from being blown into an area outside the first collecting area.

[0012] Optionally, the first blocking member includes a first inclined surface and a second inclined surface that are connected to each other, wherein the first inclined surface is close to the receiving groove and the second inclined surface is away from the receiving groove, the height of the first inclined surface gradually increases from one end close to the receiving groove to the end away from the receiving groove, and the height of the second inclined surface gradually decreases from one end close to the receiving groove to the end away from the receiving groove.

[0013] Optionally, the bursting bead filter rod diversion device further includes a second blocking member, which is vertically symmetrically arranged above the second collection area with respect to the first blocking member, and the second blocking member is used to prevent the bursting bead filter rod from being blown into an area outside the second collection area.

[0014] Optionally, the second blocking member includes a third inclined surface and a fourth inclined surface that are connected to each other, wherein the third inclined surface is close to the receiving groove and the fourth inclined surface is away from the receiving groove, the height of the third inclined surface gradually increases from one end close to the receiving groove to the end away from the receiving groove, and the height of the fourth inclined surface gradually decreases from one end close to the receiving groove to the end away from the receiving groove.

[0015] Optionally, the first blowing holes are arranged at equal intervals along the first direction on the inner wall of the receiving groove close to the second collecting area.

[0016] Optionally, the second blowing holes are arranged at equal intervals along the first direction on the inner wall of the receiving groove close to the first collecting area.

[0017] Optionally, the bead-bursting filter rod diversion device further comprises:

[0018] Gas source;

[0019] a main pipeline, a first end of which is connected to a gas source;

[0020] a first air inlet pipe, wherein a first end of the first air inlet pipe is connected to a second end of the main pipe, and a second end of the first air inlet pipe is connected to each first blowing hole;

[0021] a second air inlet pipe, wherein a first end of the second air inlet pipe is connected to a second end of the main pipe, and a second end of the second air inlet pipe is connected to each second blowing hole;

[0022] A first control valve is provided on the first air intake pipe, and the first control valve is used to control the opening and closing of the first air intake pipe;

[0023] The second control valve is provided on the second air intake pipe and is used to control the opening and closing of the second air intake pipe.

[0024] Optionally, the first control valve and the second control valve are both electrically controlled valves, and the bursting bead filter rod diversion device further includes:

[0025] The detection mechanism is provided between the conveying mechanism and the receiving trough, and is used to detect whether the popping bead filter rod output by the conveying mechanism is qualified;

[0026] The control system is electrically connected to the detection mechanism, the first control valve and the second control valve. The control system receives the signal sent by the detection mechanism and controls the first control valve and the second control valve to open or close according to the signal sent by the detection mechanism.

[0027] Optionally, the bursting bead filter rod diversion device further comprises:

[0028] A first collection box is provided in the first collection area and is used to collect the exploded bead filter rods in the first collection area;

[0029] The second collecting box is arranged in the second collecting area and is used to collect the burst bead filter rods in the second collecting area. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 The structure diagram of the bead filter rod diversion device in the embodiment of the utility model is shown Figure 1 ;

[0031] Figure 2 The structure diagram of the bead filter rod diversion device in the embodiment of the utility model is shown Figure 2 ;

[0032] Figure 3 Show Figure 1 main view.

[0033] Figure numerals: 1. receiving groove, 2. first blowing assembly, 3. first blowing hole, 5. second blowing assembly, 6. second blowing hole, 8. first blocking member, 9. first inclined surface, 10. second inclined surface, 11. second blocking member, 12. third inclined surface, 13. fourth inclined surface, 14. first collecting box, 15. second collecting box. DETAILED DESCRIPTION

[0034] The following is an explanation of the implementation of the present invention by means of specific specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this utility model are limited to this implementation. On the contrary, the purpose of introducing the utility model in conjunction with the implementation is to cover other options or modifications that may be extended based on the claims of the present invention. In order to provide an in-depth understanding of the present invention, the following description will contain many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0035] It should be noted that in this specification, similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0036] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the utility model.

[0037] The terms “first”, “second”, etc. are only used for distinguishing descriptions and should not be understood as indicating or implying relative importance.

[0038] In the description of this embodiment, it should be noted that, unless otherwise specified or limited, the terms "disposed," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this embodiment based on specific circumstances.

[0039] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0040] like Figure 1 and Figure 2As shown, the embodiment of the present invention discloses a bead filter rod diversion device, comprising: a conveying mechanism (not shown in the figure), a receiving tank 1, a first blowing assembly 2 and a second blowing assembly 5. The conveying mechanism is used to convey the bead filter rod. Figure 1 , the receiving groove 1 is along the first direction (such as Figure 1 The receiving groove 1 is arranged downstream of the conveying mechanism along the first direction, and is used to receive the filter rod output by the conveying mechanism. Specifically, the cross section of the receiving groove 1 can be an inverted trapezoid or approximately semicircular to improve the adaptability to the contour of the filter rod. The first blowing component 2 extends along the width direction of the receiving groove 1 (denoted as the second direction, as shown in FIG. Figure 3 The first blowing assembly 2 includes a plurality of first blowing holes 3 arranged along the first direction. The first blowing assembly 2 is used to blow the bead filter rod in the receiving tank 1 into the first collecting area outside the receiving tank 1 (as shown in the Y direction). Figure 1 Specifically, the diameter of the first blowing hole 3 is 1 mm, the number of the first blowing holes 3 is 11, and the distance between two adjacent first blowing holes 3 is 10 mm. Figure 2 The second blowing assembly 5 is arranged on the other side of the receiving groove 1 along the width direction of the receiving groove 1. The second blowing assembly 5 includes a plurality of second blowing holes 6 arranged along the first direction. The second blowing assembly 5 blows the bead filter rod in the receiving groove 1 into the second collecting area outside the receiving groove 1 (such as Figure 2 (shown in the middle area B). Similarly, the diameter of the second air blowing holes 6 is 1 mm, the number of the second air blowing holes 6 is 11, and the spacing between two adjacent second air blowing holes 6 is 10 mm. During use, positive pressure gas is passed through the first air blowing holes 3 and the second air blowing holes 6. The air pressure of the positive pressure gas is sufficient to blow the filter rods to the first collection area or the second collection area. In this embodiment, the first collection area can be used to collect qualified filter rods, and the second collection area can be used to collect unqualified filter rods. In other embodiments, the first collection area can be used to collect unqualified filter rods, and the second collection area can be used to collect qualified filter rods.

[0041] With the above technical solution, after the filter rod is inspected, if the popping beads in the filter rod are qualified, the first blowing assembly 2 blows the filter rod in the receiving groove 1 into the first collection area. If the popping beads in the filter rod are unqualified, the second blowing assembly 5 blows the filter rod in the receiving groove 1 into the first collection area, thereby achieving contactless filter rod transportation and diversion, effectively avoiding mechanical contact, thus preventing damage to the popping beads and improving the qualified rate of the finished product.

[0042] Alternatively, as Figure 1 and Figure 3As shown, the bursting bead filter rod diversion device disclosed in the present application also includes a first blocking member 8, which is arranged above the first collection area. The first blocking member 8 is used to prevent the bursting bead filter rod from being blown into an area outside the first collection area to prevent the filter rod from splashing, thereby facilitating subsequent centralized processing.

[0043] Alternatively, as Figure 3 As shown, the first blocking member 8 includes a first inclined surface 9 and a second inclined surface 10 that are connected to each other, wherein the first inclined surface 9 is close to the receiving groove 1, and the second inclined surface 10 is away from the receiving groove 1. The height of the first inclined surface 9 gradually increases from one end close to the receiving groove 1 to the end away from the receiving groove 1, and the height of the second inclined surface 10 gradually decreases from one end close to the receiving groove 1 to the end away from the receiving groove 1.

[0044] By adopting the above technical solution, the first inclined surface 9 and the second inclined surface 10 form an inverted V-shaped cavity. When the filter rod is blown to the top of the first collection area by the first blowing assembly 2, the shape of the inverted V-shaped cavity is similar to the movement trajectory of the filter rod, so it can block the filter rod in the air and prevent the filter rod from moving to an area outside the first collection area.

[0045] Alternatively, as Figure 1 and Figure 3 As shown, the bead filter rod diversion device further includes a second blocking member 11, which is arranged in the vertical direction (such as Figure 3 The second blocking member 11 is symmetrically arranged above the second collecting area with the first blocking member 8 (as shown in the Z direction), and is used to prevent the bead filter rod from being blown into the area outside the second collecting area.

[0046] Further, such as Figure 3 As shown, the second blocking member 11 includes a third inclined surface 12 and a fourth inclined surface 13 connected to each other, wherein the third inclined surface 12 is close to the receiving groove 1, and the fourth inclined surface 13 is away from the receiving groove 1. The height of the third inclined surface 12 gradually increases from one end close to the receiving groove 1 to the end away from the receiving groove 1, and the height of the fourth inclined surface 13 gradually decreases from one end close to the receiving groove 1 to the end away from the receiving groove 1.

[0047] By adopting the above technical solution, the third inclined surface 12 and the fourth inclined surface 13 form an inverted V-shaped cavity. When the filter rod is blown to the top of the second collection area by the second blowing assembly 5, the shape of the inverted V-shaped cavity is similar to the movement trajectory of the filter rod, so it can block the filter rod in the air and prevent the filter rod from moving to an area outside the second collection area.

[0048] Alternatively, as Figure 1 and Figure 2As shown, each first blowing hole 3 is arranged at equal intervals along the first direction on the inner wall of the receiving tank 1 near the second collection area. Specifically, the angle between the blowing direction of each first blowing hole 3 and the second direction is 45°. Similarly, each second blowing hole 6 is arranged at equal intervals along the first direction on the inner wall of the receiving tank 1 near the first collection area, and the angle between the blowing direction of each second blowing hole 6 and the second direction is 45°. The applicant has discovered through exploration that when the blowing direction of the first blowing holes 3 and the blowing direction of the second blowing holes 6 are at an angle of 45° to the second direction, the filter rod in the receiving tank 1 can be easily blown up, and the filter rod is more likely to fall into the corresponding collection area.

[0049] Optionally, the bead filter rod diversion device also includes: an air source, a main pipeline, a first air inlet pipe, a second air inlet pipe, a first control valve and a second control valve (all not shown in the above figures). Wherein, the air pressure of the air source is 0.8MPa. The first end of the main pipeline is connected to the air source. The first end of the first air inlet pipe is connected to the second end of the main pipeline, and the second end of the first air inlet pipe is connected to each first blowing hole 3, and positive pressure gas can enter the first blowing hole 3 through the first air inlet pipe. The first end of the second air inlet pipe is connected to the second end of the main pipeline, and the second end of the second air inlet pipe is connected to each second blowing hole 6, and positive pressure gas can enter the second blowing hole 6 through the second air inlet pipe. The first control valve is provided on the first air inlet pipe, and the first control valve is used to control the opening and closing of the first air inlet pipe. The second control valve is provided on the second air inlet pipe, and the second control valve is used to control the opening and closing of the second air inlet pipe. Furthermore, a pressure regulating valve is provided on the main pipeline, and the pressure regulating valve is used to adjust the size of the air flow in the main pipeline, and then adjust the pressure of the gas in the first blowing hole 3 and the second blowing hole 6.

[0050] Optionally, the first control valve and the second control valve are both electrically controlled valves, and the bead filter rod diversion device further includes a detection mechanism and a control system (both not shown in the figure). The detection mechanism is disposed between the conveying mechanism and the receiving tank 1, and is used to detect whether the bead filter rods output by the conveying mechanism are qualified. The control system is electrically connected to the detection mechanism, the first control valve, and the second control valve. The control system receives signals from the detection mechanism and controls the first control valve and the second control valve to open or close according to the signals sent by the detection mechanism.

[0051] Specifically, when the detection mechanism detects that the burst bead filter rod is qualified, the control system controls the second control valve to open, so that the positive pressure gas enters the first blowing hole 3 through the first air inlet pipe, and then blows the filter rod in the receiving tank 1 to move into the first collection area. When the detection mechanism detects that the burst bead filter rod is unqualified, the control system controls the first control valve to close and controls the second control valve to open, so that the positive pressure gas enters the second blowing hole 6 through the second air inlet pipe, and then blows the filter rod in the receiving tank 1 to move into the second collection area, thereby blowing the qualified and unqualified filter rods into different collection areas respectively, realizing the diversion and classified collection of the filter rods.

[0052] Alternatively, as Figure 1 As shown, the burst filter rod diversion device also includes a first collection box 14 and a second collection box 15. First collection box 14 is located in the first collection area and is used to collect burst filter rods in the first collection area. Second collection box 15 is located in the second collection area and is used to collect burst filter rods in the second collection area. By placing the filter rods uniformly in the collection box, centralized management is facilitated.

[0053] The utility model discloses a bursting bead filter rod diversion device, wherein the first blowing component 2 and the second blowing component 5 can respectively blow the bursting bead filter rods to different collection areas, thereby realizing contactless filter rod transportation and diversion, effectively avoiding mechanical contact, thereby not causing damage to the bursting beads, and greatly improving the qualified rate of finished products.

[0054] Although the present invention has been illustrated and described with reference to certain preferred embodiments of the present invention, it should be understood by those skilled in the art that the above description is provided to further illustrate the present invention in conjunction with specific embodiments, and that the present invention should not be construed as being limited to these descriptions. Those skilled in the art may make various changes in form and detail, including simple deductions or substitutions, without departing from the spirit and scope of the present invention.

Claims

1. A bead filter rod diversion device, characterized in that: include: A conveying mechanism for conveying the popping bead filter rod; a receiving groove extending along a first direction, the receiving groove being provided downstream of the conveying mechanism, and the receiving groove being used to receive the filter rod conveyed by the conveying mechanism; a first blowing assembly, disposed on one side of the receiving groove along the width direction of the receiving groove, the first blowing assembly comprising a plurality of first blowing holes arranged along the first direction, the first blowing assembly being used to blow the bead filter rod in the receiving groove into a first collecting area outside the receiving groove; The second blowing assembly is arranged on the other side of the receiving groove along the width direction of the receiving groove. The first blowing assembly includes a plurality of second blowing holes arranged along the first direction. The second blowing assembly blows the bead filter rod in the receiving groove into the second collection area outside the receiving groove.

2. The bead-bursting filter rod diversion device according to claim 1, characterized in that: The bursting bead filter rod diversion device further includes a first blocking member disposed above the first collecting area, and the first blocking member is used to prevent the bursting bead filter rod from being blown into an area outside the first collecting area.

3. The bead-bursting filter rod diversion device according to claim 2, characterized in that: The first blocking member includes a first inclined surface and a second inclined surface that are connected to each other, wherein the first inclined surface is close to the receiving groove and the second inclined surface is away from the receiving groove, the height of the first inclined surface gradually increases from one end close to the receiving groove to the end away from the receiving groove, and the height of the second inclined surface gradually decreases from one end close to the receiving groove to the end away from the receiving groove.

4. The bead-bursting filter rod diversion device according to claim 2, characterized in that: The bead filter rod diversion device also includes a second blocking member, which is symmetrically arranged above the second collection area with the first blocking member in the vertical direction. The second blocking member is used to prevent the bead filter rod from being blown into an area outside the second collection area.

5. The bead-bursting filter rod diversion device according to claim 4, characterized in that: The second blocking member includes a third inclined surface and a fourth inclined surface that are connected to each other, wherein the third inclined surface is close to the receiving groove, and the fourth inclined surface is far away from the receiving groove. The height of the third inclined surface gradually increases from one end close to the receiving groove to the end away from the receiving groove, and the height of the fourth inclined surface gradually decreases from one end close to the receiving groove to the end away from the receiving groove.

6. The bead-bursting filter rod diversion device according to claim 1, characterized in that: The first blowing holes are arranged at equal intervals along the first direction on the inner wall of the receiving groove close to the second collecting area.

7. The bead-bursting filter rod diversion device according to claim 1, characterized in that: The second blowing holes are arranged at equal intervals along the first direction on the inner wall of the receiving groove close to the first collecting area.

8. The bead-bursting filter rod diversion device according to claim 1, characterized in that: The bead-bursting filter rod diversion device further comprises: Gas source; a main pipeline, a first end of which is connected to the gas source; a first air inlet pipe, wherein a first end of the first air inlet pipe is connected to a second end of the main pipe, and a second end of the first air inlet pipe is connected to each of the first blowing holes; a second air inlet pipe, wherein a first end of the second air inlet pipe is connected to the second end of the main pipe, and a second end of the second air inlet pipe is connected to each of the second blowing holes; a first control valve, provided on the first air intake pipe, the first control valve being used to control the opening and closing of the first air intake pipe; The second control valve is provided on the second air intake pipe, and the second control valve is used to control the opening and closing of the second air intake pipe.

9. The bead-bursting filter rod diversion device according to claim 8, characterized in that: The first control valve and the second control valve are both electrically controlled valves, and the bead filter rod diversion device further includes: A detection mechanism is provided between the conveying mechanism and the receiving groove, and is used to detect whether the popping bead filter rod output by the conveying mechanism is qualified; A control system is electrically connected to the detection mechanism, the first control valve and the second control valve. The control system receives a signal sent by the detection mechanism and controls the first control valve and the second control valve to open or close according to the signal sent by the detection mechanism.

10. The bead-bursting filter rod diversion device according to claim 1, characterized in that: The bead-bursting filter rod diversion device further comprises: A first collection box is provided in the first collection area, and is used to collect the burst bead filter rods in the first collection area; A second collecting box is provided in the second collecting area, and is used to collect the burst bead filter rods in the second collecting area.