Phosphogypsum waste residue crusher

By combining heating components and processing components in the phosphogypsum waste residue crusher, the equipment blockage caused by the humidity of phosphogypsum waste residue is solved, efficient crushing and waste heat utilization are achieved, and crushing efficiency and equipment cleanliness are improved.

CN223250197UActive Publication Date: 2025-08-22KUNMING UNIV OF SCI & TECH
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Patent Information

Application Number
CN202422692430.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-08-22
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

During the crushing process, phosphogypsum waste residue is easily bonded to the equipment due to high humidity, which increases the risk of equipment blockage and increases the difficulty of crushing.

Method used

The heating assembly is used to increase the surface temperature of the crusher to evaporate moisture, and the treatment assembly is used to pretreat the phosphogypsum waste residue to reduce sticky adhesion, and to recycle the components to utilize waste heat to reduce heat waste.

Benefits of technology

Effectively reduce the risk of blockage of phosphogypsum waste residue during the crushing process, improve crushing efficiency, and reduce equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The phosphogypsum waste residue crusher comprises a crushing box, the feeding end of the crushing box is connected with a conical feeding port through a feeding channel, the phosphogypsum waste residue crusher further comprises two rotating rods arranged on the crushing box, and the side walls, located in the crushing box, of the two rotating rods are fixedly connected with an installation cylinder; a plurality of crushing cutters are arranged on the side walls of the two mounting cylinders, and a rotating motor used for driving the rotating rod to rotate is mounted on the side wall of the crushing box through an L-shaped plate. According to the phosphogypsum waste residue crusher disclosed by the utility model, the viscous adhesion of phosphogypsum can be effectively reduced through the arrangement of the heating assembly, so that the fluidity of crushed phosphogypsum waste residues is improved while the surface cleanliness of the crushing cutter is improved, and the risk of blockage in the phosphogypsum waste residue crushing process is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of phosphogypsum waste residue crushing equipment, and specifically relates to a phosphogypsum waste residue crusher. Background Art

[0002] While phosphorus chemical companies provide society with useful phosphorus chemical products, they also produce a large amount of industrial waste phosphogypsum. After crushing, these waste phosphogypsum can be used to produce hydraulic gel materials or be processed into cement retarders.

[0003] Since phosphogypsum is produced from the filtration stage of phosphoric acid production during the production process, the phosphogypsum waste residue usually contains a certain amount of free water, with a moisture content of about 10%-30%. During the crushing process, the phosphogypsum waste residue with a certain humidity not only causes the phosphogypsum to form a compaction, increasing the difficulty of crushing, but also the phosphogypsum waste residue with too high humidity (such as soluble phosphorus in impurities, etc.) is easy to stick to the components of the crushing equipment, thereby increasing the risk of equipment blockage.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0006] A phosphogypsum waste slag crusher comprises a crushing box, the feed end of the crushing box is connected to a conical feed port via a feed channel, and also comprises two rotating rods arranged in the crushing box, the two rotating rods are fixedly connected to the side walls inside the crushing box with mounting cylinders, the side walls of the two mounting cylinders are provided with multiple crushing knives, the side walls of the crushing box are provided with a rotating motor for driving the rotating rods to rotate via an L-shaped plate, the crushing box is provided with a heating component for heating each crushing knife, and the feed channel is provided with a processing component for pre-treating the agglomerated phosphogypsum waste slag.

[0007] The heating assembly includes a fixed plate fixedly connected to the side of the crushing box away from the rotating motor, the fixed plate is provided with a heating fan, the output end of the heating fan is connected to a connecting pipe, the other end of the connecting pipe is fixedly connected to a first U-shaped tube, the two rotating rods are provided with a heating chamber, the two side walls of the heating chamber are provided with multiple through holes, and the crushing box is provided with a recovery assembly for recovering the waste heat in the heating chamber.

[0008] One end of the two rotating rods close to the first U-shaped tube is rotatably connected to a connecting ball, and both ends of the first U-shaped tube are respectively connected to the two connecting balls.

[0009] The recovery assembly includes two groups of multiple support rods fixedly connected to the crushing box near the side of the heating fan, and the other end of each support rod is provided with a connecting ring. The two connecting rings are rotatably connected to the side walls of the rotating rod. The two side walls of the rotating rod are provided with heat recovery channels. The two heat recovery channels are connected to the connecting rings. A second U-shaped tube is provided on one side of the two connecting rings, and the second U-shaped tube is connected to the air inlet end of the heating fan through a mounting tube.

[0010] The processing assembly includes a processing rod rotatably connected to the feed channel, a side wall of the processing rod located inside the feed channel is fixedly connected to multiple separation rods, and the processing rod is connected to one of the two rotating rods through a linkage assembly.

[0011] The linkage assembly includes a first sprocket arranged on one of the two rotating rods and a second sprocket on the processing rod, and the first sprocket and the second sprocket are connected by a chain.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] The phosphogypsum waste residue crusher of the present invention is used to increase the surface temperature of the crushing knife through the setting of the heating component, thereby helping the moisture brought by the phosphogypsum waste residue on the surface to evaporate quickly, and then can effectively reduce the sticky adhesion of phosphogypsum, thereby improving the cleanliness of the crushing knife surface while improving the fluidity of the phosphogypsum waste residue after crushing, thereby reducing the risk of blockage in the crushing process of the phosphogypsum waste residue. At the same time, with the cooperation of the processing component and the linkage component, the pretreatment of the phosphogypsum waste residue before crushing is realized, reducing the increase in crushing difficulty caused by the agglomeration of the phosphogypsum waste residue.

[0014] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In the attached figure:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the heating component structure of the present utility model;

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a schematic diagram of the internal structure of the processing component of the present utility model;

[0020] Figure 5 This is a schematic diagram of the internal structure of the recycling component of the present utility model;

[0021] Figure 6 for Figure 5 Enlarged view of point B in the middle.

[0022] In the figure: 101, crushing box; 102, feeding channel; 103, conical feeding port; 2, rotating rod; 3, mounting cylinder; 4, crushing knife; 5, L-shaped plate; 6, rotating motor; 701, fixing plate; 702, heating fan; 703, connecting pipe; 704, first U-shaped tube; 705, heating chamber; 706, through hole; 707, connecting ball; 801, supporting rod; 802, connecting ring; 803, heat return channel; 804, second U-shaped tube; 805, mounting pipe; 901, processing rod; 902, separation rod; 1001, first sprocket; 1002, second sprocket; 1003, chain. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0024] Example 1

[0025] See also Figures 1-6 The phosphogypsum waste slag crusher shown in the figure includes a crushing box 101, a feeding end of the crushing box 101 is connected to a conical feeding port 103 through a feeding channel 102, and also includes two rotating rods 2 arranged in the crushing box 101, the two rotating rods 2 are fixedly connected to the side walls inside the crushing box 101 with mounting cylinders 3, and the side walls of the two mounting cylinders 3 are provided with multiple crushing knives 4, and a rotating motor 6 for driving the rotating rods 2 to rotate is installed on the side wall of the crushing box 101 through an L-shaped plate 5. The crushing box 101 is provided with a heating component for heating each crushing knife 4, and the feeding channel 102 is provided with a processing component for pre-treating the agglomerated phosphogypsum waste slag;

[0026] It should be noted here that the crushing blade 4 is provided to achieve the crushing operation of the phosphogypsum waste residue.

[0027] It is worth noting that the arrangement spacing and blade size of each crushing knife 4 on the mounting cylinder 3 can be selected according to the size of the particles to be crushed, and are not specifically limited here.

[0028] See also Figure 2-Figure 6The heating assembly shown in the figure includes a fixed plate 701 fixedly connected to the side of the crushing box 101 away from the rotating motor 6, the fixed plate 701 is provided with a heating fan 702, the output end of the heating fan 702 is connected to a connecting pipe 703, the other end of the connecting pipe 703 is fixedly connected to a first U-shaped tube 704, the two rotating rods 2 are provided with a heating chamber 705, and the side walls of the two heating chambers 705 are provided with a plurality of through holes 706. The crushing box 101 is provided with a recovery assembly for recovering the waste heat in the heating chamber 705. The ends of the two rotating rods 2 close to the first U-shaped tube 704 are rotatably connected to a connecting ball 707, and the two ends of the first U-shaped tube 704 are respectively connected to the two connecting balls 707;

[0029] It should be noted here that: by setting up the heating component, the sticky adhesion of phosphogypsum can be effectively reduced, thereby improving the surface cleanliness of the crushing knife 4 while improving the fluidity of the crushed phosphogypsum waste residue, thereby reducing the risk of blockage during the crushing process of the phosphogypsum waste residue.

[0030] See also Figure 3 、 Figure 5 and Figure 6 The recycling assembly shown in the figure includes two groups of multiple support rods 801 fixedly connected to the crushing box 101 near the side of the heating fan 702, and the other end of each support rod 801 is provided with a connecting ring 802, and the two connecting rings 802 are rotatably connected to the side wall of the rotating rod 2. The side walls of the two rotating rods 2 are provided with a heat recovery channel 803, and the two heat recovery channels 803 are communicated with the connecting rings 802. A second U-shaped tube 804 is provided on one side of the two connecting rings 802, and the second U-shaped tube 804 is connected to the air inlet end of the heating fan 702 through the mounting tube 805;

[0031] It should be noted here that: by setting up the recovery component, the waste heat is recycled and utilized, reducing heat waste.

[0032] Working principle: When crushing phosphogypsum waste residue, the two rotating motors 6 are started to drive the mounting cylinders 3 on the two rotating rods 2 to rotate in opposite directions, thereby driving the respective crushing knives 4 on the two mounting cylinders 3 to rotate in opposite directions. During the rotation of the respective crushing knives 4, the phosphogypsum waste residue is fed into the feed channel 102 from the conical feed port 103. During the process of the phosphogypsum waste residue entering the feed channel 102, the phosphogypsum waste residue is pre-treated under the cooperation of the processing component and the linkage component, thereby reducing the risk of phosphogypsum waste residue agglomeration.

[0033] After the phosphogypsum waste residue has been pre-treated, it will enter the crushing box 101 under the action of gravity and fall between the two sets of crushing knives 4. Thus, under the crushing action of the two sets of crushing knives 4, the phosphogypsum waste residue is crushed. The crushed phosphogypsum waste residue will be discharged from the discharge port at the bottom of the crushing box 101, thus completing the crushing operation of the phosphogypsum waste residue.

[0034] During the process of the two groups of crushing knives 4 crushing the phosphogypsum waste residue, the heating fan 702 is started to transport the heated air from the connecting pipe 703 to the first U-shaped tube 704, and finally transported to the heating chamber 705 of the rotating rod 2 through the connecting ball 707, and then flows from the through hole 706 on the side wall of the heating chamber 705 to the installation cylinder 3, so as to heat the installation cylinder 3, and then under the action of heat conduction, each crushing knife 4 is heated. When the surface temperature of each crushing knife 4 rises, the moisture brought by the phosphogypsum waste residue on its surface will evaporate rapidly, thereby effectively reducing the sticky adhesion of the phosphogypsum, thereby improving the cleanliness of the surface of the crushing knife 4 and improving the fluidity of the crushed phosphogypsum waste residue, thereby reducing the risk of blockage in the crushing process of the phosphogypsum waste residue;

[0035] In the process of transporting the hot air to the inside of the installation tube 3, when the air pressure inside the installation tube 3 increases to a certain level, the hot air will be squeezed from the heat return channel 803 on the side wall of the rotating rod 2 into the connecting ring 802 under the action of pressure, and finally use the suction force of the air inlet end of the heating fan 702 to flow back into the heating chamber 705 again, thereby realizing the recovery and utilization of waste heat and reducing heat waste.

[0036] Example 2

[0037] See also Figure 1 and Figure 4 , this embodiment further explains Example 1, the processing assembly in the figure includes a processing rod 901 rotatably connected to the feeding channel 102, the processing rod 901 is located on the side wall inside the feeding channel 102 and is fixedly connected to a plurality of separation rods 902, the processing rod 901 is connected to one of the two rotating rods 2 through a linkage assembly, the linkage assembly includes a first sprocket 1001 provided on one of the two rotating rods 2 and a second sprocket 1002 of the processing rod 901, and the first sprocket 1001 and the second sprocket 1002 are connected by a chain 1003;

[0038] Working principle: Through the setting of the processing component, in the process of the phosphogypsum waste slag entering the feed channel 102 from the conical feed port 103, the rotating motor 6 is started. In the process of the rotating motor 6 driving the rotating rod 2 to rotate, the various separation rods 902 on the processing rod 901 will be driven to rotate through the linkage component, so that in the process of the rotation of each separation rod 902, the phosphogypsum waste slag passing through the feed channel 102 is stirred, and then used to separate the agglomerated phosphogypsum waste slag, so that the phosphogypsum waste slag can be dispersed and fall into the crushing box 101, thereby realizing the pretreatment of the phosphogypsum waste slag before crushing, and reducing the increase in crushing difficulty caused by the agglomeration of the phosphogypsum waste slag.

Claims

1. A phosphogypsum waste residue crusher, comprising: A crushing box (101), wherein the feed end of the crushing box (101) is connected to a conical feed port (103) via a feed channel (102); It is characterized by further comprising: Two rotating rods (2) are arranged on the crushing box (101), and the two rotating rods (2) are fixedly connected to the side walls inside the crushing box (101) with mounting cylinders (3), and the side walls of the two mounting cylinders (3) are provided with a plurality of crushing knives (4). A rotating motor (6) for driving the rotating rods (2) to rotate is installed on the side wall of the crushing box (101) through an L-shaped plate (5). The crushing box (101) is provided with a heating component for heating each crushing knife (4), and the feeding channel (102) is provided with a processing component for pre-treating agglomerated phosphogypsum waste residue.

2. A phosphogypsum waste slag crusher according to claim 1, characterized in that: The heating assembly comprises a fixed plate (701) fixedly connected to a side of the crushing box (101) away from the rotating motor (6); the fixed plate (701) is provided with a heating fan (702); the output end of the heating fan (702) is connected to a connecting pipe (703); the other end of the connecting pipe (703) is fixedly connected to a first U-shaped tube (704); the two rotating rods (2) are provided with a heating chamber (705); the side walls of the two heating chambers (705) are provided with a plurality of through holes (706); and the crushing box (101) is provided with a recovery assembly for recovering waste heat in the heating chamber (705).

3. A phosphogypsum waste slag crusher according to claim 2, characterized in that: One end of the two rotating rods (2) close to the first U-shaped tube (704) is rotatably connected to a connecting ball (707), and both ends of the first U-shaped tube (704) are respectively connected to the two connecting balls (707).

4. A phosphogypsum waste slag crusher according to claim 2, characterized in that: The recovery assembly comprises two groups of multiple support rods (801) fixedly connected to a side of the crushing box (101) close to the heating fan (702), the other end of each support rod (801) is provided with a connecting ring (802), the two connecting rings (802) are rotatably connected to the side wall of the rotating rod (2), the side walls of the two rotating rods (2) are provided with a heat return channel (803), the two heat return channels (803) are arranged in communication with the connecting ring (802), a second U-shaped tube (804) is provided on one side of the two connecting rings (802), and the second U-shaped tube (804) is connected to the air inlet end of the heating fan (702) through a mounting tube (805).

5. The phosphogypsum waste slag crusher according to claim 1, characterized in that: The processing assembly comprises a processing rod (901) rotatably connected to the feed channel (102); the processing rod (901) is located on a side wall inside the feed channel (102) and is fixedly connected to a plurality of separation rods (902); the processing rod (901) is connected to one of the two rotating rods (2) via a linkage assembly.

6. The phosphogypsum waste slag crusher according to claim 5, characterized in that: The linkage assembly comprises a first sprocket (1001) provided on one of the two rotating rods (2) and a second sprocket (1002) of the processing rod (901), wherein the first sprocket (1001) and the second sprocket (1002) are connected via a chain (1003).