Straight seam steel pipe welding device
By introducing correction detectors and adjustment components into the straight seam steel pipe welding device, the problem of steel pipe rotation affecting welding accuracy is solved, and high-quality welding effect is achieved.
Patent Information
- Application Number
- CN202422677333.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing straight-seater steel pipe welding devices are prone to deterioration of welding accuracy and quality due to slight rotation during the movement of the steel pipe, which is inconvenient to use.
A straight-seater steel pipe welding device including a support seat, annular rotary seat, a welding bracket, a correction detector and an adjustment component is designed. The rotation of the steel pipe is detected by the correction detector and the rotation of the driven tooth ring is driven, and the position of the welding head is adjusted to ensure accurate welding.
It improves the accuracy and quality of straight seam steel pipe welding and provides convenient welding operations.
Smart Images

Figure CN223250863U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe welding, in particular to a straight seam steel pipe welding device. Background Art
[0002] With the acceleration of industrialization, steel pipes, as an important material, have been widely used in industries such as oil, gas, chemicals, and construction. In order to meet the needs of different industries for steel pipe quality and specifications, steel pipe manufacturing technology has been continuously improved. Among them, straight seam steel pipe welding technology has gradually become mainstream due to its high efficiency, flexibility, and reliability. The research and development and manufacturing of straight seam steel pipe welding equipment have undergone a transformation from simple to complex, and from manual to automated. Early straight seam steel pipe welding equipment was mostly manually operated, resulting in low welding quality and production efficiency. With the development of automation technology, modern straight seam steel pipe welding equipment has achieved a high degree of automation and intelligence, including automatic feeding, clamping, positioning, welding, and testing of steel pipes.
[0003] The existing straight seam steel pipe welding device usually adopts the method of moving the steel pipe during use to continuously weld the straight seam on the steel pipe. However, if the steel pipe rotates slightly during the movement, it will affect the accuracy and quality of the welding, which is inconvenient to use. Therefore, in view of the above situation, there is an urgent need to develop a straight seam steel pipe welding device to overcome the shortcomings in current practical applications. Utility Model Content
[0004] The purpose of the utility model is to provide a straight seam steel pipe welding device to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A straight seam steel pipe welding device includes a support seat and:
[0007] A steel pipe feeding hole, the steel pipe feeding hole being opened on the support seat;
[0008] An annular rotating seat, which is fixedly mounted on the supporting seat and is concentrically arranged with the steel pipe feeding hole, and a driven gear ring is rotatably mounted on the annular rotating seat;
[0009] A welding bracket, the welding bracket is fixedly connected to the driven gear ring, and a correction detector is fixedly installed at the end of the welding bracket;
[0010] and an adjusting component, wherein the adjusting component is respectively connected to the supporting seat and the driven gear ring, and is electrically connected to the correction detector.
[0011] As a further solution of the utility model: it also includes: an arc-shaped support plate, which is fixedly mounted on the support seat and connected to the steel pipe feeding hole;
[0012] And guide balls, there are multiple guide balls, and the multiple guide balls are evenly distributed on the arc-shaped support plate.
[0013] As a further solution of the present invention: it also includes: a mounting seat, which is fixedly mounted on the welding bracket and is located directly above the arc-shaped support plate;
[0014] and a welding gun port, wherein the welding gun port is opened on the welding bracket.
[0015] As a further solution of the present invention: the adjustment component includes:
[0016] a motor base, the motor base being fixedly connected to the support base, and a drive motor being fixedly mounted on the motor base, the drive motor being electrically connected to the correction detector;
[0017] and an active adjustment gear, wherein the active adjustment gear is fixedly connected to the output end of the driving motor and is also meshedly connected with the driven gear ring.
[0018] As a further solution of the present invention: further comprising: an adjusting support plate, wherein the number of the adjusting support plates is two, the two adjusting support plates are fixedly mounted on the support seat and symmetrically arranged on both sides of the steel pipe feeding hole;
[0019] and a correction roller, which is rotatably mounted on the adjustment support plate.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] When welding straight seam steel pipes, first, the welding equipment can be installed on the welding bracket, and the welding head can be made vertically downward, wherein the welding equipment can adopt existing equipment, and then the straight seam steel pipe can be inserted into the steel pipe feeding hole, and as the external driving equipment moves, the straight seam steel pipe can be driven to move in the steel pipe feeding hole, wherein the external driving equipment can adopt existing technology, and the gap of the steel pipe is upward and facing the welding head of the welding equipment, and it moves slowly with the straight seam steel pipe, thereby realizing the welding of the straight seam. In addition, by setting a correction detector, wherein the correction detector can be in the form of a laser sensor, etc., it can also be in the form of a laser sensor, etc. Use other electronic detection equipment to detect the position of the weld on the straight seam steel pipe. When the straight seam steel pipe rotates slightly due to external force during the welding process, the adjustment component will be started under the detection of the correction detector, and the driven gear ring will be driven to rotate slightly on the annular rotating seat (the rotation range of the driven gear ring is very small). During the rotation of the driven gear ring, the welding bracket will also be driven to rotate, and the position of the welding head will change until the correction detector moves to the center of the weld again, thereby ensuring accurate welding of the weld, which is beneficial to improving the quality and effect of welding and provides convenience for the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the support seat in the utility model.
[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the correction detector in the present utility model.
[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the correction roller in the utility model.
[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the arc-shaped support plate in the utility model.
[0026] In the figure: 1-support seat, 2-steel pipe feeding hole, 3-arc support plate, 4-guide ball, 5-active adjustment gear, 6-drive motor, 7-driven gear ring, 8-welding bracket, 9-motor seat, 10-welding gun mouth, 11-correction detector, 12-mounting seat, 13-adjustment support plate, 14-correction roller, 15-annular rotating seat. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] The specific implementation of the present invention is described in detail below with reference to specific embodiments.
[0029] See also Figures 1-4 The embodiment of the present invention provides a straight seam steel pipe welding device, comprising a support base 1, and further comprising:
[0030] A steel pipe feeding hole 2, the steel pipe feeding hole 2 is opened on the support base 1;
[0031] An annular rotating seat 15 is fixedly mounted on the support seat 1 and is concentrically arranged with the steel pipe feeding hole 2. A driven gear ring 7 is also rotatably mounted on the annular rotating seat 15;
[0032] A welding bracket 8, wherein the welding bracket 8 is fixedly connected to the driven gear ring 7, and a correction detector 11 is fixedly mounted on the end of the welding bracket 8;
[0033] and an adjusting component, wherein the adjusting component is respectively connected to the supporting seat 1 and the driven gear ring 7 , and is electrically connected to the correction detector 11 .
[0034] When welding a straight seam steel pipe, first, the welding equipment can be installed on the welding bracket 8, and the welding head can be made vertically downward, wherein the welding equipment can adopt existing equipment, and then the straight seam steel pipe can be inserted into the steel pipe feeding hole 2, and as the external driving device is activated, the straight seam steel pipe can be driven to move in the steel pipe feeding hole 2, wherein the external driving device can adopt existing technology, the gap of the steel pipe is upward, and is facing the welding head of the welding equipment, and moves slowly with the straight seam steel pipe, thereby realizing the welding of the straight seam. In addition, by setting a correction detector 11, wherein the correction detector 11 can be in the form of a laser sensor, etc., or can be in the form of other Other electronic detection equipment is used to detect the position of the weld on the straight seam steel pipe. When the straight seam steel pipe rotates slightly due to external force during the welding process, the adjustment component will be started under the detection action of the correction detector 11, and the driven gear ring 7 will be driven to rotate slightly on the annular rotating seat 15 (the rotation range of the driven gear ring 7 is very small). During the rotation of the driven gear ring 7, the welding bracket 8 will also be driven to rotate, and the position of the welding head will change until the correction detector 11 moves to the center of the weld again, thereby ensuring accurate welding of the weld, which is beneficial to improving the quality and effect of welding and providing convenience for the staff.
[0035] In one embodiment of the present invention, please refer to Figure 1-Figure 4 , further comprising: an arc-shaped support plate 3, the arc-shaped support plate 3 being fixedly mounted on the support seat 1 and connected to the steel pipe feeding hole 2;
[0036] And the guide balls 4 , the number of the guide balls 4 is multiple, and the multiple guide balls 4 are evenly distributed on the arc-shaped support plate 3 .
[0037] It also includes: a mounting seat 12, which is fixedly mounted on the welding bracket 8 and is located directly above the arc-shaped support plate 3;
[0038] and a welding gun port 10 , which is opened on the welding bracket 8 .
[0039] See also Figure 1-Figure 4 , the regulating component comprises:
[0040] a motor base 9, the motor base 9 being fixedly connected to the support base 1, and a drive motor 6 being fixedly mounted on the motor base 9, the drive motor 6 being electrically connected to the correction detector 11;
[0041] and an active adjustment gear 5 , which is fixedly connected to the output end of the drive motor 6 and is also meshedly connected to the driven gear ring 7 .
[0042] It also includes: an adjustment support plate 13, the number of the adjustment support plates 13 is two, the two adjustment support plates 13 are fixedly mounted on the support base 1, and are symmetrically arranged on both sides of the steel pipe feeding hole 2;
[0043] and a correction roller 14 , which is rotatably mounted on the adjustment support plate 13 .
[0044] Through the cooperation of the arc support plate 3 and the guide ball 4, the friction of the straight seam steel pipe moving in the steel pipe feed hole 2 can be reduced. In addition, the welding equipment can be installed on the mounting seat 12, and the welding head can be inserted into the welding gun mouth 10. At this time, the welding head is located directly above the arc support plate 3. Under the detection action of the correction detector 11, the drive motor 6 can be started, wherein the drive motor 6 can be in the form of a forward and reverse motor. After the drive motor 6 is started, it will drive the active adjustment gear 5 to rotate, and drive the driven gear ring 7 to rotate on the annular rotating seat 15, thereby achieving the purpose of adjusting the welding position. In addition, under the guiding action of the adjustment support plate 13 and the correction roller 14 (the correction roller 14 can only rotate on the horizontal plane), the straight seam steel pipe is prevented from deflecting or rotating during movement, which will not be elaborated here.
[0045] It should be noted that, in this utility model, unless otherwise expressly specified or limited, the terms "slide," "rotate," "fix," "have," and "have a" should be understood in a broad sense. For example, they can refer to welded connections, bolted connections, or integration; mechanical connections, electrical connections; direct connections, or indirect connections through an intermediate medium; internal communication between two elements, or interaction between two elements, unless otherwise expressly specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0046] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A straight seam steel pipe welding device, comprising a support seat, characterized in that: Also includes: A steel pipe feeding hole, the steel pipe feeding hole being opened on the support seat; An annular rotating seat, which is fixedly mounted on the supporting seat and is concentrically arranged with the steel pipe feeding hole, and a driven gear ring is rotatably mounted on the annular rotating seat; A welding bracket, the welding bracket is fixedly connected to the driven gear ring, and a correction detector is fixedly installed at the end of the welding bracket; and an adjusting component, wherein the adjusting component is respectively connected to the supporting seat and the driven gear ring, and is electrically connected to the correction detector.
2. The straight seam steel pipe welding device according to claim 1, characterized in that: It also includes: an arc-shaped support plate, which is fixedly mounted on the support seat and connected to the steel pipe feeding hole; And guide balls, there are multiple guide balls, and the multiple guide balls are evenly distributed on the arc-shaped support plate.
3. The straight seam steel pipe welding device according to claim 2, characterized in that: Also includes: A mounting seat, the mounting seat being fixedly mounted on the welding bracket and located directly above the arc-shaped support plate; and a welding gun port, wherein the welding gun port is opened on the welding bracket.
4. The straight seam steel pipe welding device according to any one of claims 1 to 3, characterized in that: The adjustment component includes: a motor base, the motor base being fixedly connected to the support base, and a drive motor being fixedly mounted on the motor base, the drive motor being electrically connected to the correction detector; and an active adjustment gear, wherein the active adjustment gear is fixedly connected to the output end of the driving motor and is also meshedly connected with the driven gear ring.
5. The straight seam steel pipe welding device according to claim 1, characterized in that: Also includes: Adjusting support plates, the number of which is two, both of which are fixedly mounted on the support seat and symmetrically arranged on both sides of the steel pipe feeding hole; and a correction roller, which is rotatably mounted on the adjustment support plate.