Welding machining table for forge piece blocks

Abstract

The utility model discloses a welding processing table for forge pieces, which belongs to the technical field of metal welding processing and comprises a base, a processing plate is connected onto the base, a driving component for applying driving force to parts is connected below the processing plate, one side of the driving component is connected with a speed changing component for accurately controlling the rotating speed, and the other side of the driving component is connected with a speed changing component for accurately controlling the rotating speed. Two control buttons are installed on the front face of the machining plate, a clamping component used for fixing a workpiece is connected to the machining plate, and a rectangular groove is formed in the machining plate. After a workpiece is fixed, a driving motor is started, a control button is pressed down, the motor transmits power to a speed reducer through a first belt transmission assembly, the power obtained after speed reduction enables a first rotating shaft to rotate in a first bearing through a second belt transmission assembly, and then a first rotating plate, the clamped workpiece and a second rotating shaft are driven to synchronously rotate at a low speed; and after the workpiece reaches a preset position, the stop button is pressed down, so that the rotating speed of the workpiece is effectively reduced, and over-fast rotation is prevented.

Description

Technical Field

[0001] The utility model belongs to the technical field of metal welding processing, in particular to a welding processing table for forging blocks. Background Art

[0002] A forging block is a metal component formed through a forging process. It has high strength and reliability and is commonly used in mechanical manufacturing. The welding table is a working platform designed to provide stable support and precise welding positioning for metal workpieces such as forging blocks, ensuring a smooth welding process and high-quality welding results.

[0003] The prior art discloses some utility model patents in the field of metal welding processing technology. Among them, the utility model patent with application number CN219379497U discloses a metal welding processing table, which is basically described as follows: The utility model relates to the field of metal welding processing technology, and specifically relates to a metal welding processing table; it includes a workbench and a rotating device, the rotating device includes a first motor, a first rotating frame, a second motor, a second rotating frame and an auxiliary component, the first motor is located on one side of the workbench, the first rotating frame is fixedly connected to the output shaft of the first motor, the second motor is located on the side of the workbench close to the first motor, the second rotating frame is connected to the output shaft of the second motor, and the auxiliary component is arranged on one side of the workbench. During processing, after the workpiece is positioned on the first rotating frame and the second rotating frame respectively, the first motor and the second motor are activated, which will drive the first rotating frame and the second rotating frame to rotate, thereby driving the workpiece to rotate respectively to adjust the welding angle. Compared with manual rotation adjustment, it will be more stable and more accurate, thereby achieving the stability and accuracy of the metal welding angle adjustment during metal welding processing.

[0004] In actual implementation, the above document drives the workpiece to rotate by the cooperation of the first motor and the second motor. However, the solution does not include a deceleration structure, which may cause the workpiece to rotate too fast.

[0005] Based on this, the utility model designs a welding processing table for forging blocks to solve the above problems. Utility Model Content

[0006] The purpose of the present utility model is to solve the problem that a workpiece is driven to rotate by the combined action of a first motor and a second motor, however, the solution does not include a deceleration structure, which may cause the workpiece to rotate too fast, and propose a welding processing table for forging blocks.

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] A welding processing table for forging blocks includes a base, a processing plate connected to the base, a driving component for applying driving force to parts connected under the processing plate, a speed change component for accurately controlling the rotational speed connected to one side of the driving component, two control buttons installed on the front of the processing plate, a clamping component for fixing the workpiece connected to the processing plate, a rectangular groove opened in the processing plate, and an auxiliary component for raising the height of the workpiece slidably connected in the rectangular groove.

[0009] As a further description of the above technical solution:

[0010] The driving component includes a driving motor, which is installed under the processing plate. The output end of the driving motor is connected to a first belt transmission assembly. One side output end of the first belt transmission assembly is connected to a reducer. The reducer is externally connected to a mounting plate, and the mounting plate is installed on the processing plate.

[0011] As a further description of the above technical solution:

[0012] The control button is electrically connected to the drive motor, and the reducer includes a gear set, a bearing, a transmission mechanism, a lubrication system, a housing and a positioning and fixing component, wherein the gear set is composed of a plurality of gears and a gear shaft.

[0013] As a further description of the above technical solution:

[0014] The speed changing component includes a second belt drive pulley and a fixed plate. The second belt drive pulley is sleeved on the outside of the output end of the reducer. The fixed plate is connected to the processing plate. The output end of the second belt drive pulley is connected to the first rotating shaft. The first rotating shaft is outer-circuited with a first bearing. The first bearing is connected through the fixed plate. One side of the first rotating shaft is connected to the first rotating plate.

[0015] As a further description of the above technical solution:

[0016] The first belt transmission assembly and the second belt transmission assembly each include a pulley, a tensioning pulley and a transmission belt.

[0017] As a further description of the above technical solution:

[0018] The clamping component includes a vertical plate, which is connected to the processing plate. A hydraulic rod is connected to one side of the processing plate. The output end of the hydraulic rod is connected to a push rod. The push rod is slidably connected in the vertical plate. One side of the push rod is connected to a second bearing. A second rotating shaft is connected in the second bearing. One side of the second rotating shaft is connected to a second push plate.

[0019] As a further description of the above technical solution:

[0020] The auxiliary component includes a shell, which is slidably connected in a rectangular groove. The upper surface and the lower surface of the shell are both connected to limit plates, and a handle is connected to the upper limit plate.

[0021] As a further description of the above technical solution:

[0022] The first rotating plate and the second rotating plate have the same size and are both arranged above the upper limiting plate.

[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0024] 1. In the utility model, after fixing the workpiece, the drive motor is started by pressing the control button. The motor transmits power to the reducer through the first belt transmission assembly. The decelerated power is transmitted through the second belt transmission assembly to rotate the first rotating shaft in the first bearing, thereby driving the first rotating plate and the clamped workpiece and the second rotating shaft to rotate synchronously and slowly. After reaching the predetermined position, the stop button can be pressed, which effectively reduces the rotation speed of the workpiece and prevents it from rotating too fast.

[0025] 2. In the present invention, the workpiece is placed on the upper limit plate, and the handle is pulled to move the shell, thereby driving the workpiece to the predetermined position. Next, the hydraulic rod is activated to push the push rod to slide in the vertical guide. The push rod then pushes the second push plate to accurately move the workpiece to the first rotation position and fix it. The handle is released, and the limit plate slides down to the processing plate under the action of gravity. In this way, the workpiece is clamped with only one hydraulic rod, avoiding the synchronization problems that may be caused by the use of multiple electric telescopic rods, ensuring the uniformity of the force on the side of the workpiece, and improving the stability of the workpiece and the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional structural diagram of a welding processing table for forging blocks proposed by the present invention;

[0027] Figure 2 This is a three-dimensional structural diagram of a driving component of a welding processing table for forging blocks proposed by the present invention;

[0028] Figure 3 This is a three-dimensional structural diagram of a clamping component for a welding processing table for forging blocks proposed by the present invention;

[0029] Figure 4 This is a three-dimensional structural diagram of an auxiliary component of a welding processing table for forging blocks proposed by the utility model;

[0030] Legend:

[0031] 1. Base; 2. Processing plate; 3. Driving component; 31. Driving motor; 32. First belt transmission assembly; 33. Reducer; 34. Mounting plate; 4. Speed ​​changing component; 41. Second belt transmission assembly; 42. Fixed plate; 43. First bearing; 44. First rotating shaft; 45. First rotating plate; 5. Control button; 6. Clamping component; 61. Vertical plate; 62. Hydraulic rod; 63. Push rod; 64. Second bearing; 65. Second rotating shaft; 66. Second push plate; 7. Rectangular groove; 8. Auxiliary component; 81. Shell; 82. Limit plate; 83. Handle. DETAILED DESCRIPTION

[0032] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figures 1-4 ,

[0034] First embodiment:

[0035] The utility model provides a technical solution: a welding processing table for forging blocks, comprising a base 1, a processing plate 2 connected to the base 1, a driving component 3 for applying driving force to parts connected under the processing plate 2, a speed change component 4 for accurately controlling the rotational speed connected to one side of the driving component 3, two control buttons 5 are installed on the front of the processing plate 2, and the two control buttons 5 are set to respectively perform start and stop control; a clamping component 6 for fixing a workpiece is connected to the processing plate 2, a rectangular groove 7 is opened in the processing plate 2, and an auxiliary component 8 for raising the height of the workpiece is slidably connected in the rectangular groove 7.

[0036] Specifically, such as Figure 1-2As shown, the driving component 3 includes a driving motor 31, which is installed under the processing plate 2. The output end of the driving motor 31 is connected to a first belt transmission component 32, and one side output end of the first belt transmission component 32 is connected to a reducer 33. The reducer 33 is externally connected to a mounting plate 34, and the mounting plate 34 is installed on the processing plate 2. The control button 5 is electrically connected to the driving motor 31, and the reducer 33 includes a gear set, a bearing, a transmission mechanism, a lubrication system, a housing and a positioning and fixing component, wherein the gear set is composed of a plurality of gears and gear shafts. By setting the reducer 33, the driving force can be decelerated after passing through the transmission so as to reach the required speed; the speed changing component 4 includes a second belt transmission component 32. Belt drive pulley, fixed plate 42, the second belt drive pulley is sleeved on the outside of the output end of the reducer 33, the fixed plate 42 is connected to the processing plate 2, the output end of the second belt drive pulley is connected with a first rotating shaft 44, and the outer sleeve of the first rotating shaft 44 is provided with a first bearing 43. By setting the first rotating shaft 44 and the first bearing 43, the first rotating shaft 44 cooperates with the first bearing 43, so that the first bearing 43 limits the first rotating shaft 44 to avoid the first rotating shaft 44 from shaking during rotation; the first bearing 43 is connected through the fixed plate 42, and one side of the first rotating shaft 44 is connected to the first rotating plate 45. The first belt drive assembly 32 and the second belt drive assembly 41 both include pulleys, tensioners and transmission belts.

[0037] During operation, after the workpiece is fixed, one of the control buttons 5 is pressed to start the drive motor 31, and the drive motor 31 drives the first belt transmission component 32 to rotate. At this time, the driving force of the first belt transmission component 32 enters the reducer 33, and then the driving force of the reducer 33 drives the second belt transmission component 41 to rotate. At this time, the second belt transmission component 41 drives the first rotating shaft 44 to rotate in the first bearing 43. At this time, the first rotating shaft 44 drives the first rotating plate 45 to rotate. At the same time, the first rotating plate 45 drives the clamped workpiece and the second rotating shaft 65 to rotate synchronously. At this time, the driving force after passing through the reducer and the first belt transmission component and the second belt transmission component has a slow rotation speed. When it rotates to the appropriate position, just press another control button 5 to stop, thereby reducing the speed of the workpiece during rotation and avoiding the problem of excessive rotation of the workpiece.

[0038] Second embodiment:

[0039] Specifically, such as Figure 3-4As shown, the clamping component 6 includes a vertical plate 61, which is connected to the processing plate 2. A hydraulic rod 62 is connected to one side of the processing plate 2. The output end of the hydraulic rod 62 is connected to a push rod 63. The push rod 63 is slidably connected in the vertical plate 61. One side of the push rod 63 is connected to a second bearing 64. The second bearing 64 is connected to a second rotating shaft 65. One side of the second rotating shaft 65 is connected to a second push plate 66. The auxiliary component 8 includes a shell 81, which is slidably connected in the rectangular groove 7. By setting the rectangular groove 7 and the shell 81, the size of the rectangular groove 7 is slightly larger than the size of the shell 81, and the shell 81 fits tightly in the rectangular groove 7, so that the shell 81 will not shake during the movement; the upper and lower surfaces of the shell 81 are connected to the limit plate 82, and the upper limit plate 82 is connected to the handle 83.

[0040] By placing the workpiece on the upper limit plate 82, then pulling the handle 83 to drive the shell 81 to move, and the shell 81 drives the workpiece to move. When it moves to the appropriate position, the hydraulic rod 62 is started, and the hydraulic rod 62 drives the push rod 63 to slide in the vertical plate 61, and then the push rod 63 drives the second push plate 66 to drive the workpiece to the first rotation position, and then clamps the workpiece. At this time, the handle 83 is released, and the upper limit plate 82 slides onto the processing plate 2 by gravity, thereby realizing that one hydraulic rod 62 can complete the clamping action, avoiding the problem of asynchronous operation when using multiple electric telescopic rods, which may cause uneven force on the side of the workpiece, affecting the stability of the workpiece and the welding quality.

[0041] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A welding processing table for forging blocks, comprising a base (1), characterized in that: The base (1) is connected to a processing plate (2), a driving component (3) for applying driving force to parts is connected below the processing plate (2), a speed change component (4) for accurately controlling the rotation speed is connected to one side of the driving component (3), two control buttons (5) are installed on the front of the processing plate (2), a clamping component (6) for fixing the workpiece is connected to the processing plate (2), a rectangular groove (7) is provided in the processing plate (2), and an auxiliary component (8) for raising the height of the workpiece is slidably connected in the rectangular groove (7).

2. A welding processing table for forging blocks according to claim 1, characterized in that: The driving component (3) includes a driving motor (31), the driving motor (31) is installed under the processing plate (2), the output end of the driving motor (31) is connected to a first belt transmission component (32), one side output end of the first belt transmission component (32) is connected to a reducer (33), the reducer (33) is externally connected to a mounting plate (34), and the mounting plate (34) is installed on the processing plate (2).

3. A welding processing table for forging blocks according to claim 2, characterized in that: The control button (5) is electrically connected to the drive motor (31), and the reducer (33) includes a gear set, a bearing, a transmission mechanism, a lubrication system, a housing, and a positioning and fixing component, wherein the gear set is composed of a plurality of gears and gear shafts.

4. A welding processing table for forging blocks according to claim 3, characterized in that: The speed changing component (4) includes a second belt drive wheel and a fixed plate (42). The second belt drive wheel is sleeved outside the output end of the reducer (33). The fixed plate (42) is connected to the processing plate (2). The output end of the second belt drive wheel is connected to a first rotating shaft (44). The first rotating shaft (44) is provided with a first bearing (43) on its outer sleeve. The first bearing (43) is connected through the fixed plate (42). One side of the first rotating shaft (44) is connected to a first rotating plate (45).

5. A welding processing table for forging blocks according to claim 4, characterized in that: The first belt transmission assembly (32) and the second belt transmission assembly (41) both include a pulley, a tensioning pulley and a transmission belt.

6. A welding processing table for forging blocks according to claim 4, characterized in that: The clamping component (6) includes a vertical plate (61), the vertical plate (61) is connected to the processing plate (2), one side of the processing plate (2) is connected to a hydraulic rod (62), the output end of the hydraulic rod (62) is connected to a push rod (63), the push rod (63) is slidably connected in the vertical plate (61), one side of the push rod (63) is connected to a second bearing (64), the second bearing (64) is connected to a second rotating shaft (65), and one side of the second rotating shaft (65) is connected to a second push plate (66).

7. A welding processing table for forging blocks according to claim 6, characterized in that: The auxiliary component (8) includes a shell (81) which is slidably connected in the rectangular groove (7). The upper and lower surfaces of the shell (81) are both connected to a limit plate (82), and a handle (83) is connected to the upper limit plate (82).

8. The welding processing table for forging blocks according to claim 7, characterized in that: The first rotating plate (45) and the second rotating plate have the same size and are both arranged above the upper limiting plate (82).

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