Automatic press-fitting device for gear box chain wheel

Abstract

The utility model discloses an automatic gear box chain wheel press-fitting device which comprises a rack, and a conveying line, a first side pushing device, a second side pushing device and a press-fitting device body are installed on the rack. The first side pushing device is located on one side of the conveying line, the second side pushing device and the press-fitting device are located on the other side of the conveying line, a press-fitting station is arranged below the press-fitting device, and the first side pushing device, the press-fitting station and the second side pushing device are located on the same straight line. A first position sensing element is arranged at the first side pushing device, and a second position sensing element and a third position sensing element are arranged at the press fitting station. Compared with the prior art, assembly line type automatic press-fitting operation is adopted, the chain wheel press-fitting efficiency is greatly improved, press-fitting consistency is good, a gear box and a chain wheel cannot be damaged, and potential safety hazards do not exist.

Description

Technical Field

[0001] The utility model relates to the technical field of tooling fixtures, in particular to an automatic press-fitting device for a gear box sprocket. Background Art

[0002] Currently, the sprockets on gearboxes are usually manually press-fitted onto the gearbox shaft. During press-fitting, the sprocket is pre-set onto the sprocket shaft, and then the gearbox is held with one hand while a hammer is used with the other to forcefully strike the sprocket. It usually takes about 20 strikes to secure the sprocket in place.

[0003] The above operation method has the following problems:

[0004] (1) It is easy to hurt your hands when knocking, which is a big safety hazard;

[0005] (2) Hammering the sprocket vigorously can easily damage the bearing inside the gearbox, reduce the service life of the gearbox, damage the paint surface of the sprocket, and cause serious quality problems;

[0006] (3) The number of knocks is too many, and the assembly efficiency is very low, which cannot meet the requirements of large-scale production. Utility Model Content

[0007] In view of the above-mentioned shortcomings, the technical problem to be solved by the present invention is to provide a gearbox sprocket automatic press-fitting device which can automatically press-fit the sprocket onto the gearbox shaft, thereby improving the press-fitting efficiency of the sprocket.

[0008] In order to solve the above technical problems, the technical solution of the utility model is:

[0009] An automatic press-fitting device for a gearbox sprocket, comprising: a frame on which a conveyor line, a first side-pushing device, a second side-pushing device, and a press-fitting device are mounted;

[0010] The first side pushing device is located on one side of the conveyor line, the second side pushing device and the press-fitting device are located on the other side of the conveyor line, a press-fitting station is provided below the press-fitting device, and the first side pushing device, the press-fitting station and the second side pushing device are located on the same straight line;

[0011] The first side pushing device is provided with a first position sensing element, and the press-fitting station is provided with a second position sensing element and a third position sensing element.

[0012] Preferably, the first side thrust device, the second side thrust device and the press-fitting device are all cylinders.

[0013] Preferably, the conveyor line is a chain conveyor line.

[0014] Preferably, the first position sensing element, the second position sensing element and the third position sensing element are travel switches respectively.

[0015] Preferably, the frame includes a conveyor line frame, a side push frame, a press-fitting platform and a press-fitting frame, the conveyor line is installed on the conveyor line frame, the first side push device is installed on the side push frame, the press-fitting station is located on the press-fitting platform, the second side push device is installed on the press-fitting platform, and the press-fitting device is installed on the press-fitting frame.

[0016] Preferably, the side push frame is fixed to one side of the conveyor line frame, the press-fitting platform is fixed to the other side of the conveyor line frame, and the press-fitting frame is located on one side of the press-fitting platform.

[0017] Preferably, the press-fitting frame is fixedly connected to the press-fitting platform.

[0018] Preferably, the first position sensing element is installed on the side push frame, the second position sensing element is installed on the press-fitting platform, and the third position sensing element is installed on the press-fitting frame.

[0019] After adopting the above technical solution, the beneficial effects of the utility model are:

[0020] Compared with the existing technology, the present application adopts an assembly line type automatic press-fitting operation, which greatly improves the efficiency of sprocket press-fitting, and has good press-fitting consistency, will not damage the gear box and sprocket, and does not have any safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the automatic press-fitting device for the gear box sprocket of the utility model;

[0022] Figure 2 This is a side structural diagram of the utility model's automatic press-fit device for the gear box sprocket;

[0023] In the figure: 1. Conveyor line; 2. First side-pushing device; 3. Second side-pushing device; 4. Press-fitting device; 5. First position sensing element; 6. Second position sensing element; 7. Third position sensing element; 8. Conveyor line frame; 9. Side-pushing frame; 10. Press-fitting platform; 11. Press-fitting frame. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0025] like Figure 1 and Figure 2 As shown together, a gearbox sprocket automatic press-fitting device comprises: a frame, on which a conveyor line 1, a first side pushing device 2, a second side pushing device 3 and a press-fitting device 4 are installed;

[0026] The first side pusher 2 is located on one side of the conveyor line 1, the second side pusher 3 and the press-fitting device 4 are located on the other side of the conveyor line 1, a press-fitting station is provided below the press-fitting device 4, and the first side pusher 2, the press-fitting station and the second side pusher 3 are located on the same straight line;

[0027] A first position sensing element 5 is provided at the first side thrust device 2 , and a second position sensing element 6 and a third position sensing element 7 are provided at the press-fitting station.

[0028] When press-fitting the sprocket, each gear box is placed on the conveyor line 1, and the sprocket is pre-mounted on the sprocket shaft of the gear box. The conveyor line 1 runs to transport the gear box to the first side pusher 2. When the first position sensing element 5 senses the gear box, the conveyor line 1 stops running; the first side pusher 2 is activated to push the gear box to the press-fitting station. When the second position sensing element 6 senses the gear box, the first side pusher 2 stops and then resets; the press-fitting device 4 presses down the sprocket. When the third position sensing element 7 senses the sprocket, it means that the sprocket is assembled in place. The press-fitting device 4 stops pressing and then resets; the second side pusher 3 is activated to push the gear box to the conveyor line 1. When the first position sensing element 5 senses the gear box, the second side pusher 3 stops and then resets, and the conveyor line 1 runs to transport the gear box to the next process.

[0029] In addition, when the second side pusher 3 moves to push the gear box onto the conveyor line 1, the first position sensing element 5 can not only sense the gear box, but also sense the position of the sprocket, thereby detecting whether the sprocket is assembled in place, further ensuring the assembly quality.

[0030] Compared with the existing technology, the present application adopts an assembly line type automatic press-fitting operation, which greatly improves the efficiency of sprocket press-fitting, and has good press-fitting consistency, will not damage the gear box and sprocket, and does not have any safety hazards.

[0031] In the illustrated embodiment, the first side thrust device 2, the second side thrust device 3 and the pressing device 4 are all pneumatic cylinders. In other embodiments, they may also be linear reciprocating motion devices such as oil cylinders or electric cylinders.

[0032] Preferably, the conveyor line 1 is a chain conveyor line with a strong carrying capacity.

[0033] Preferably, the first position sensing element 5 , the second position sensing element 6 and the third position sensing element 7 are travel switches respectively.

[0034] The frame includes a conveyor line frame 8, a side push frame 9, a press-fitting platform 10 and a press-fitting frame 11. The conveyor line 1 is installed on the conveyor line frame 8, the first side push device 2 is installed on the side push frame 9, the press-fitting station is located on the press-fitting platform 10, the second side push device 3 is installed on the press-fitting platform 10, and the press-fitting device 4 is installed on the press-fitting frame 11.

[0035] Furthermore, the side push frame 9 is fixed to one side of the conveyor frame 8, the press-fitting platform 10 is fixed to the other side of the conveyor frame 8, and the press-fitting frame 11 is located on one side of the press-fitting platform 10. In the illustrated embodiment, the press-fitting frame 11 and the press-fitting platform 10 are separated from each other. In other embodiments, the press-fitting frame 11 can be fixed to the press-fitting platform 10, and the conveyor frame 8, the side push frame 9, the press-fitting platform 10, and the press-fitting frame 11 are fixedly connected together to form an integral frame.

[0036] Preferably, the first position sensing element 5 is installed on the side push frame 9 , the second position sensing element 6 is installed on the press-fitting platform 10 , and the third position sensing element 7 is installed on the press-fitting frame 11 .

[0037] The above are examples of the best embodiments of the present invention. Any parts not described in detail are common knowledge of those skilled in the art. The scope of protection of the present invention is based on the content of the claims. Any equivalent transformation based on the technical teachings of the present invention is also within the scope of protection of the present invention.

Claims

1. A gearbox sprocket automatic press-fitting device, characterized in that: include: A frame, on which a conveyor line, a first side pushing device, a second side pushing device and a press-fitting device are installed; The first side pushing device is located on one side of the conveyor line, the second side pushing device and the press-fitting device are located on the other side of the conveyor line, a press-fitting station is provided below the press-fitting device, and the first side pushing device, the press-fitting station and the second side pushing device are located on the same straight line; The first side pushing device is provided with a first position sensing element, and the press-fitting station is provided with a second position sensing element and a third position sensing element.

2. The automatic press-fitting device for gearbox sprockets according to claim 1, characterized in that: The first side thrust device, the second side thrust device and the press-fitting device are all cylinders.

3. The automatic press-fitting device for gearbox sprockets according to claim 1, characterized in that: The conveying line is a chain conveying line.

4. The automatic press-fitting device for gearbox sprockets according to claim 1, characterized in that: The first position sensing element, the second position sensing element and the third position sensing element are respectively travel switches.

5. The automatic press-fitting device for gearbox sprockets according to claim 1, characterized in that: The frame includes a conveyor line frame, a side push frame, a press-fitting platform and a press-fitting frame. The conveyor line is installed on the conveyor line frame, the first side push device is installed on the side push frame, the press-fitting station is located on the press-fitting platform, the second side push device is installed on the press-fitting platform, and the press-fitting device is installed on the press-fitting frame.

6. The automatic press-fitting device for gearbox sprockets according to claim 5, characterized in that: The side push frame is fixed to one side of the conveyor wire frame, the press-fitting platform is fixed to the other side of the conveyor wire frame, and the press-fitting frame is located on one side of the press-fitting platform.

7. The automatic press-fitting device for gearbox sprockets according to claim 6, characterized in that: The press-fitting frame is fixedly connected to the press-fitting platform.

8. The automatic press-fitting device for gearbox sprockets according to claim 5, characterized in that: The first position sensing element is installed on the side push frame, the second position sensing element is installed on the press-fitting platform, and the third position sensing element is installed on the press-fitting frame.

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