Disassembling and assembling tool for plunger pump
By designing an automated plunger pump disassembly and assembly tool, the automatic disassembly of the plunger pump is achieved by using motor drive and clamping devices, which solves the problem of low manual disassembly and assembly efficiency, especially in rust conditions, which can still be disassembled efficiently to meet production needs.
Patent Information
- Application Number
- CN202422562712.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing plunger pump disassembly and assembly tools require manual operation, which leads to low disassembly and assembly efficiency, especially after the plunger pump rusts, it is more difficult and cannot meet production needs.
A plunger pump disassembly and assembly tool including a base, support box, conversion and disassembly mechanism, drive motor, drive motor, servo motor and clamping device is designed. It is automatically disassembled using the motor drive and clamping mechanism, suitable for different fixtures, and can replace the disassembly head.
It improves the disassembly and assembly efficiency of the plunger pump, and can still be disassembled efficiently in rust conditions to meet production needs.
Smart Images

Figure CN223250998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plunger pumps, in particular to a disassembly and assembly tool for plunger pumps. Background Art
[0002] The disassembly and assembly tools of the plunger pump are usually used in combination with multiple independent tools, and these tools are often independent individuals and usually require manual operation by staff, resulting in low disassembly and assembly efficiency, time-consuming and labor-intensive, and affecting the overall work efficiency.
[0003] During the processing of plunger pumps, disassembly and assembly tools are often used. A Chinese utility model patent with announcement number CN210704590U discloses a disassembly and assembly tool for a plunger pump. The disassembly and assembly tool comprises: a plunger foot, a crossbeam, a top plate, and a hanging ring. One end of the crossbeam is connected to the top plate, the other end of the crossbeam is downwardly connected to the top of the plunger foot, and a designated position of the crossbeam is downwardly connected to the hanging ring. When the disassembly tool is used to disassemble and assemble the plunger pump, the hanging ring is used to cover the plunger pump and hang the disassembly and assembly tool on the plunger pump. The plunger foot is used to be placed in a groove of the plunger of the plunger pump. The top plate is used to cooperate with the plunger foot to clamp the plunger of the plunger pump, so that the plunger of the plunger pump is fixed during disassembly and assembly, thereby separating and combining the connecting rod and plunger when the connecting rod continues to move. This utility model improves work efficiency and also prevents damage to the plunger pump during disassembly and assembly.
[0004] However, during use, the utility model usually requires manual disassembly by staff. When some plunger pumps are rusted, manual disassembly becomes extremely difficult, which may affect the efficiency of disassembly and cannot meet production needs. Therefore, a plunger pump disassembly and assembly tool is proposed to solve the above problems. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the utility model provides a plunger pump disassembly and assembly tool, which has the advantage of facilitating the disassembly of the plunger pump and solves the problem that manual disassembly by staff is usually required. When some plunger pumps are rusted, manual disassembly becomes extremely difficult, which may affect the disassembly efficiency and cannot meet production needs.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a plunger pump disassembly and assembly tool, comprising a base and a support box fixedly connected to the top back of the base, wherein the front of the support box is provided with a conversion and disassembly mechanism for facilitating the disassembly of the plunger pump;
[0007] The conversion and disassembly mechanism includes a mounting platform arranged on the front side of the support box, a driving motor is fixedly installed on the top of the mounting platform, a rotating plate extending to the bottom of the mounting platform is fixedly connected to the output shaft of the driving motor, two driving motors are fixedly installed inside the rotating plate, a mounting sleeve extending to the bottom of the rotating plate is fixedly connected to the output shaft of the driving motor, and the interiors of the two mounting sleeves are respectively threaded with a first disassembly head and a second disassembly head.
[0008] Furthermore, a positioning block extending into the interior of the mounting platform is fixedly connected to the top of the rotating plate, and a positioning groove adapted to the positioning block is provided on the lower surface of the mounting platform.
[0009] Furthermore, a servo motor is fixedly mounted on the upper surface of the support box, an adjusting screw extending into the interior of the support box is fixedly connected to the output shaft of the servo motor, an external thread of the adjusting screw is connected to a threaded sleeve, and a connecting block is fixedly connected between the threaded sleeve and the mounting table.
[0010] Furthermore, a limiting block extending into the interior of the support box is fixedly connected to a side of the threaded sleeve away from the mounting platform, and a limiting groove adapted to the limiting block is provided on an inner wall of the support box.
[0011] Furthermore, a fixing plate is fixedly connected to the top of the base, one side of the fixing plate is slidably connected to a connecting rod extending to the other side thereof, and one end of the connecting rod close to the supporting box is fixedly connected to a clamping plate.
[0012] Furthermore, the top of the fixing plate is threadedly connected to a threaded rod extending into the interior thereof, the bottom end of the threaded rod is rotatably connected to a positioning sleeve, the positioning sleeve abuts against the connecting rod, and the top end of the threaded rod is fixedly connected to a rotating handle.
[0013] Furthermore, the number of the fixing plates is two, and the two fixing plates are symmetrically distributed on the left and right sides of the support box, and the shape of the clamping plate is arc-shaped.
[0014] Furthermore, universal wheels are rotatably mounted on the bottom of the base. There are four universal wheels, and the four universal wheels are evenly distributed on the bottom of the base.
[0015] Compared with the prior art, the present invention provides a plunger pump disassembly and assembly tool with the following features:
[0016] Beneficial effects:
[0017] 1. The disassembly and assembly tool of the plunger pump is convenient for disassembling the plunger pump by providing a driving motor to drive the installation sleeve and the first disassembly head to rotate. At the same time, by providing a second disassembly head, it can be suitable for different plunger pump fixing parts. At the same time, since the installation sleeve and the first disassembly head are threadedly connected, the first disassembly head can be easily replaced, thereby improving the practicality of the device. By providing a driving motor to drive the rotating table to rotate, the first disassembly head and the second disassembly head can be converted, thereby improving the disassembly efficiency.
[0018] 2. The disassembly and assembly tool of the plunger pump is convenient for clamping and fixing the plunger pump by setting a connecting rod and a clamping plate. The threaded rod is driven to rotate by turning the rotating handle, so that the positioning sleeve can press and position the connecting rod, thereby achieving the effect of limiting the connecting rod. It solves the problem that manual disassembly usually requires staff. When some plunger pumps are rusted, manual disassembly becomes extremely difficult, which may affect the efficiency of disassembly and cannot meet production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0020] Figure 2 This is a structural diagram of the conversion and disassembly mechanism of the utility model;
[0021] Figure 3 This is a side sectional view of the support box of the utility model;
[0022] Figure 4 This is a three-dimensional diagram of the structure of the utility model.
[0023] In the figure: 1 base, 2 support box, 3 mounting table, 4 drive motor, 5 rotating plate, 6 drive motor, 7 mounting sleeve, 8 first disassembly head, 9 second disassembly head, 10 servo motor, 11 adjusting screw, 12 threaded sleeve, 13 fixing plate, 14 connecting rod, 15 clamping plate, 16 threaded rod, 17 positioning sleeve, 18 rotating handle, 19 universal wheel. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1:
[0026] See also Figures 1 to 3In this embodiment, a disassembly and assembly tool for a plunger pump includes a base 1 and a support box 2 fixedly connected to the top and back of the base 1. The front of the support box 2 is provided with a conversion and disassembly mechanism for facilitating disassembly of the plunger pump. The conversion and disassembly mechanism includes a mounting platform 3 provided on the front of the support box 2. A drive motor 4 is fixedly installed on the top of the mounting platform 3. A rotating plate 5 extending to the bottom of the mounting platform 3 is fixedly connected to the output shaft of the drive motor 4. Two drive motors 6 are fixedly installed inside the rotating plate 5. A mounting sleeve 7 extending to the bottom of the rotating plate 5 is fixedly connected to the output shaft of the drive motor 6. The interiors of the two mounting sleeves 7 are respectively threaded with a first disassembly head 8 and a second disassembly head 9.
[0027] The top of the rotating plate 5 is fixedly connected with a positioning block extending into the interior of the mounting platform 3 , and the lower surface of the mounting platform 3 is provided with a positioning groove adapted to the positioning block.
[0028] It should be noted that the positioning groove is annular in shape, and the two drive motors 6 are controlled by two different controllers respectively. Since the two mounting sleeves 7 are threadedly connected to the first disassembly head 8 and the second disassembly head 9 respectively, it is convenient to replace the first disassembly head 8 or the second disassembly head 9, thereby improving the practicality of the device.
[0029] In this embodiment, a servo motor 10 is fixedly mounted on the upper surface of the support box 2, and an adjusting screw 11 extending into the interior of the support box 2 is fixedly connected to the output shaft of the servo motor 10. The external thread of the adjusting screw 11 is connected to a threaded sleeve 12, and a connecting block is fixedly connected between the threaded sleeve 12 and the mounting table 3.
[0030] Among them, the threaded sleeve 12 is fixedly connected to a limit block extending into the interior of the support box 2 on the side away from the mounting platform 3, a limit groove adapted to the limit block is opened on the inner wall of the support box 2, and a movable groove adapted to the connecting block is opened on the front of the support box 2.
[0031] In this embodiment, a universal wheel 19 is rotatably mounted on the bottom of the base 1 . There are four universal wheels 19 , which are evenly distributed on the bottom of the base 1 . A brake pad is hinged on one side of the universal wheel 19 .
[0032] Example 2:
[0033] See also Figures 1 to 4 On the basis of embodiment 1, it includes a fixing plate 13 fixedly connected to the top of the base 1, one side of the fixing plate 13 is slidably connected to a connecting rod 14 extending to the other side thereof, the connecting rod 14 is fixedly connected to the end of the supporting box 2 with a clamping plate 15, the top of the fixing plate 13 is threadedly connected to a threaded rod 16 extending into the interior thereof, the bottom end of the threaded rod 16 is rotatably connected to a positioning sleeve 17, the positioning sleeve 17 is in contact with the connecting rod 14, and the top of the threaded rod 16 is fixedly connected to a rotating handle 18.
[0034] In this embodiment, there are two fixing plates 13 , which are symmetrically distributed on the left and right sides of the support box 2 , and the clamping plate 15 is arc-shaped.
[0035] By adopting the above technical solution, by setting the connecting rod 14 and the clamping plate 15, the plunger pump can be clamped and fixed conveniently, and then the threaded rod 16 is driven to rotate by rotating the rotating handle 18, so that the positioning sleeve 17 can press and position the connecting rod 14, thereby achieving the effect of limiting the connecting rod 14.
[0036] The working principle of the above embodiment is:
[0037] First, move the device to a suitable position, then place the plunger pump on the base 1, with the part of the plunger pump that needs to be disassembled facing upwards, then turn the rotating handle 16, and the staff use the connecting rod 14 and the clamping plate 15 to clamp the plunger pump, and then tighten the rotating handle 16. At this time, start the servo motor 10 to drive the mounting table 3 to move downward until the first disassembly head 8 or the second disassembly head 9 fits with the fixing part on the plunger pump, and start the drive motor 6 to drive the first disassembly head 8 or the second disassembly head 9 to rotate, thereby completing the disassembly process.
[0038] The electrical components appearing in this article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device that controls a computer, etc., and the existing disclosed power connection technology is also common knowledge in this field and will not be described in detail in this article.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plunger pump disassembly and assembly tool, comprising a base (1) and a support box (2) fixedly connected to the top back of the base (1), characterized in that: The front of the support box (2) is provided with a conversion and disassembly mechanism for facilitating disassembly of the plunger pump; The conversion and disassembly mechanism comprises a mounting platform (3) arranged on the front of the support box (2), a driving motor (4) is fixedly mounted on the top of the mounting platform (3), a rotating plate (5) extending to the bottom of the mounting platform (3) is fixedly connected to the output shaft of the driving motor (4), two driving motors (6) are fixedly mounted inside the rotating plate (5), a mounting sleeve (7) extending to the bottom of the rotating plate (5) is fixedly connected to the output shaft of the driving motor (6), and the interiors of the two mounting sleeves (7) are respectively threadedly connected to a first disassembly head (8) and a second disassembly head (9).
2. A plunger pump disassembly and assembly tool according to claim 1, characterized in that: A positioning block extending into the interior of the mounting platform (3) is fixedly connected to the top of the rotating plate (5), and a positioning groove adapted to the positioning block is provided on the lower surface of the mounting platform (3).
3. The plunger pump disassembly and assembly tool according to claim 1, characterized in that: A servo motor (10) is fixedly mounted on the upper surface of the support box (2); an adjusting screw (11) extending into the interior of the support box (2) is fixedly connected to the output shaft of the servo motor (10); a threaded sleeve (12) is connected to the external thread of the adjusting screw (11); and a connecting block is fixedly connected between the threaded sleeve (12) and the mounting platform (3).
4. A plunger pump disassembly and assembly tool according to claim 3, characterized in that: A limit block extending into the interior of the support box (2) is fixedly connected to the side of the threaded sleeve (12) away from the mounting platform (3), and a limit groove adapted to the limit block is provided on the inner wall of the support box (2).
5. The plunger pump disassembly and assembly tool according to claim 1, characterized in that: A fixing plate (13) is fixedly connected to the top of the base (1), a connecting rod (14) extending to the other side of the fixing plate (13) is slidably connected to one side of the fixing plate (13), and a clamping plate (15) is fixedly connected to one end of the connecting rod (14) close to the support box (2).
6. A plunger pump disassembly and assembly tool according to claim 5, characterized in that: The top of the fixing plate (13) is threadedly connected to a threaded rod (16) extending into the interior thereof, the bottom end of the threaded rod (16) is rotatably connected to a positioning sleeve (17), the positioning sleeve (17) is in contact with the connecting rod (14), and the top end of the threaded rod (16) is fixedly connected to a rotating handle (18).
7. The plunger pump disassembly and assembly tool according to claim 5, characterized in that: There are two fixing plates (13), which are symmetrically distributed on the left and right sides of the support box (2). The shape of the clamping plate (15) is arc-shaped.
8. The plunger pump disassembly and assembly tool according to claim 1, characterized in that: Universal wheels (19) are rotatably mounted on the bottom of the base (1). There are four universal wheels (19) which are evenly distributed on the bottom of the base (1).
Citation Information
Patent Citations
Plunger pump disassembling and assembling tool
CN210704590U