Manual bidirectional five-position heavy-load vertical lathe accessory library device

By designing a manual two-way five-position heavy-duty vehicle accessories library device, using structures such as tracks and safety baffles, the problem of difficult accessories replacement of heavy-duty machine tools is solved, and a convenient and safe accessory replacement process is achieved, improving the operating efficiency and safety of the machine tools.

CN223251224UActive Publication Date: 2025-08-22GENERAL TECH GRP MASCH TOOL ENG RES INST (TIANJIN) CO LTD
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Patent Information

Application Number
CN202422019880.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-08-22
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The tool magazine of heavy-duty machine tools is suspended at the end of the beam, causing weight to increase, the cam indexing mechanism cannot withstand large loads, is prone to breaking, and replacing accessories is time-consuming and labor-intensive, affecting the accuracy and safety of the machine tool.

Method used

A manual two-way five-position heavy-duty vertical vehicle accessories library device is designed, including tracks, accessories brackets and safety baffles. It is fixed to the cross beam side by expansion screws and adjustment screws. The sliding movement of the accessories bracket is achieved using ball bodies, and preventing disengagement through safety baffles, simplifying the accessory replacement process.

Benefits of technology

It realizes convenient replacement of heavy-duty machine tools accessories, improves operating safety and efficiency, and avoids mechanism damage and reduced accuracy due to increased weight.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heavy-load vertical lathe accessory library replacement, in particular to a manual two-way five-position heavy-load vertical lathe accessory library device which comprises a branch track, a plurality of accessory supports are installed on the track, a plurality of accessory support replacement points are arranged on the track, accessories are installed in the accessory supports, and the track is welded to a bottom plate. A plurality of screw sets are arranged on the bottom plate, each screw set comprises an expansion screw and an adjusting screw, the bottom plate and a foundation are fixedly installed through the expansion screws, the distance of the bottom plate is adjusted through the adjusting screws, and a plurality of safety baffles are installed on the track; the accessory support comprises a support frame, a plurality of limiting angle plates are installed at the top end of the support frame, a plurality of ball matrixes are welded to the bottom of the support frame, a ball body is embedded in each ball matrix, and the multiple ball bodies are slidably connected with the rail. When the device works, the needed accessory support is pushed to move to an accessory replacement point, accessory replacement is carried out, operation is convenient, and safety and reliability are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heavy-load vertical lathe accessory magazine replacement, in particular to a manual two-way five-position heavy-load vertical lathe accessory magazine device. Background Art

[0002] At present, heavy-duty machine tool manufacturers, in order to increase the complex functions of machine tools and improve parts output, often use the function of adding accessory replacement to heavy-duty lathes with turning and milling functions. For conventional suspended machine tools, accessory replacement can be solved by hanging a tool magazine at the end of the beam. However, for heavy-duty machine tools, due to the large cross-sectional size of the slide, the weight of a single accessory is also very large, which greatly increases the overall weight of the multi-station suspended tool magazine.

[0003] Specifically, the tool magazine support cannot bear excessive weight within the available space. Secondly, due to the heavy load, the cam indexing mechanism cannot withstand such a heavy load and is prone to breakage, resulting in safety accidents. Thirdly, the overweight tool magazine hanging from the end of the crossbeam will corrode the crossbeam's precision. Using a sling to replace the tool magazine on the workbench is time-consuming and labor-intensive, which is also affected by external factors such as the workpiece being processed. Therefore, to address these shortcomings, a manual, bidirectional, five-position heavy-duty vertical lathe accessory magazine device was proposed. Summary of the Invention

[0004] The purpose of the utility model is to provide a manual two-way five-position heavy-load vertical lathe accessory library device to overcome the problems of difficulty in transferring and replacing accessories of ultra-heavy vertical lathes and milling machines in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a manual two-way five-position heavy-load vertical lathe accessory storage device, comprising:

[0006] A track, a plurality of accessory brackets are installed on the track, a plurality of accessory bracket replacement points are provided on the track, the accessory bracket moves on the track to reach the designated accessory bracket replacement point, accessories are installed inside the accessory bracket, the track is welded to the base plate, a plurality of screw groups are provided on the base plate, each of the screw groups includes an expansion screw and an adjustment screw, the base plate is fixed to the foundation by the expansion screws, an adjustment distance is provided between the base plate and the foundation, the base plate is adjusted by the adjustment screws, and a plurality of safety baffles are installed on the track;

[0007] The accessory bracket includes a bracket frame, an accessory is installed inside the bracket frame, a plurality of limiting angle plates are installed on the top of the bracket frame, a plurality of ball matrixes are welded on the bottom of the bracket frame, a ball body is embedded inside each of the ball matrixes, and the plurality of ball bodies are all slidably connected to the track, and the bracket frame moves on the track through the ball bodies.

[0008] Preferably, the track includes a main track and a horizontal guide rail, the front end of the main track is connected to the horizontal guide rail, and the main track and the horizontal guide rail are both installed on a base plate.

[0009] Preferably, the shape of the base plate is adapted to the shape of the rail.

[0010] Preferably, a plurality of accessory brackets are installed on both sides of the main track, and the horizontal guide rail is provided with a plurality of accessory bracket replacement points.

[0011] Preferably, the horizontal guide rail is provided with at least a plurality of pairs of guide rail openings, and the safety baffles are installed on the horizontal guide rail through the guide rail openings.

[0012] Preferably, a plurality of pairs of guide rail openings are provided on both sides of the main rail, and safety baffles are respectively installed through the guide rail openings on both sides of the main rail.

[0013] Preferably, the number of the expansion screws matches the number of the adjustment screws.

[0014] Preferably, the bracket frame is set as a polygonal steel frame, a limiting angle plate is installed at each angle of the top of the polygonal steel frame, and a ball matrix is ​​installed at each angle of the bottom of the polygonal steel frame, and the number of the limiting angle plates is adapted to the number of the ball matrices.

[0015] Preferably, a spherical groove is provided inside the ball matrix, and a ball body is installed inside each ball matrix through the spherical groove, and the number of the ball bodies is adapted to the number of the ball matrices.

[0016] The utility model has the following beneficial effects:

[0017] The utility model provides a manual two-way five-position heavy-load vertical lathe accessory storage device, a plurality of accessory brackets are arranged on the track, each accessory bracket is equipped with a safety baffle, and the safety baffle prevents the accessory bracket from leaving the track. The track is horizontally installed on the foundation on one side of the beam by expansion screws and adjustment screws. When working, the required accessory bracket is pushed to the accessory replacement point to replace the accessory, which is easy to operate, safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a top view of a manual two-way five-position heavy-load vertical lathe accessory storage device according to an embodiment of the present utility model;

[0019] Figure 2 It is a partial schematic diagram of the accessory bracket according to the embodiment of the present utility model.

[0020] Legend:

[0021] 1- Accessory bracket; 2- Adjustment screw; 3- Expansion screw; 4- Base plate; 5- Safety baffle; 6- Track; 7- Bracket frame; 8- Ball matrix; 9- Ball body; 10- Limiting angle plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Figure 1 This is a cross-sectional diagram of a manual two-way five-position heavy-duty vertical lathe accessory storage device according to an embodiment of the present invention, and a partial diagram of an accessory bracket according to an embodiment of the present invention, as shown in FIG. Figure 1 and Figure 2 As shown, the utility model provides a manual two-way five-position heavy-load vertical lathe accessory storage device, comprising:

[0024] A track 6 is provided on which a plurality of accessory brackets 1 are mounted. The track 6 is provided with a plurality of accessory bracket replacement points. The accessory bracket 1 moves along the track 6 to reach a designated accessory bracket replacement point. Accessories are installed inside the accessory bracket 1. The track 6 is welded to a base plate 4. The base plate 4 is provided with a plurality of screw groups, each of which includes an expansion screw 3 and an adjustment screw 2. The base plate 4 is fixed to the foundation via the expansion screws 3. An adjustment distance is provided between the base plate 4 and the foundation. The base plate 4 is adjusted to adjust the adjustment distance via the adjustment screws 2. The track 6 is provided with a plurality of safety baffles 5.

[0025] The accessory bracket 1 includes a bracket frame 7, an accessory is installed inside the bracket frame 7, a plurality of limiting angle plates 10 are installed on the top of the bracket frame 7, a plurality of ball matrices 8 are welded to the bottom of the bracket frame 7, a ball body 9 is embedded inside each of the ball matrices 8, and the plurality of ball bodies 9 are all slidably connected to the track 6, and the bracket frame 7 moves on the track 6 through the ball bodies 9.

[0026] In this device, the track 6 includes a main track and a horizontal guide rail. The front end of the main track is connected to the horizontal guide rail. The main track and the horizontal guide rail are both installed on the base plate 4. The shape of the base plate 4 is adapted to the shape of the track 6. That is, the base plate 4 also includes a main base plate and a horizontal base plate.

[0027] In actual application, multiple accessory brackets 1 are installed on both sides of the main track, and the horizontal guide rail is provided with multiple accessory bracket replacement points. Therefore, at least multiple pairs of guide rail openings are provided on the horizontal guide rail, and the horizontal guide rail is installed with safety baffles 5 through the guide rail openings. Multiple pairs of guide rail openings are provided on both sides of the main track, and safety baffles 5 are installed through the guide rail openings on both sides of the main track.

[0028] It should be noted that an expansion screw 3 and an adjustment screw 2 can constitute a screw group. Therefore, the number of expansion screws 3 and the number of adjustment screws 2 are adapted to each other. The expansion screw 3 fixes the installation base plate 4 and the foundation. According to actual needs, the adjustment screw 2 can adjust the adjustment distance between the base plate 4 and the foundation.

[0029] In this device, the bracket frame 7 is set as a polygonal steel frame, and a limiting angle plate 10 is installed at each angle of the top of the polygonal steel frame. Accessories can be installed inside the polygonal steel frame, and a ball matrix 8 is installed at each angle of the bottom of the polygonal steel frame. The number of limiting angle plates 10 is adapted to the number of ball matrices 8. The interior of the ball matrix 8 is provided with a spherical groove. The interior of each ball matrix 8 is installed with a ball body 9 through the spherical groove. The number of ball bodies 9 is adapted to the number of ball matrices 8. Multiple ball bodies 9 can all slide on the track 6, that is, the accessory bracket 1 can move on the track 6, and the accessory bracket 1 reaches the designated accessory bracket replacement point by moving. The safety baffle 5 prevents the accessory bracket 1 from leaving the track 6, and the limiting angle plate 10 is used to limit the position of the accessory.

[0030] In actual application, an accessory bracket replacement point on the horizontal guide rail of a track 6 is selected as the designated accessory bracket replacement point, and an accessory bracket 1 is installed on the main track of a suitable track 6. The accessory installed inside the selected accessory bracket 1 is driven to the designated accessory bracket replacement point through the movement of the accessory bracket 1 on the track 6, and the accessory bracket 1 is prevented from leaving the track 6 by the safety baffle 5.

[0031] The utility model provides a manual two-way five-position heavy-load vertical lathe accessory storage device, which realizes the convenient replacement of heavy-load machine tool accessories, has a simple structure, and is safe and reliable. The following describes in detail the working principle of this manual two-way five-position heavy-load vertical lathe accessory storage device:

[0032] In this embodiment, it is composed of an accessory bracket 1, a base plate 4, a track 6, an expansion screw 3, an adjustment screw 2 and a safety baffle 5, wherein the track 6 includes a main track and a horizontal guide rail, the front end of the main track is connected to the horizontal guide rail, and the main track and the horizontal guide rail are both installed on the base plate 4, 5 accessory brackets 1 are installed on both sides of the main track, 5 pairs of guide rail openings are provided on both sides of the main track, and 5 safety baffles 5 are installed on both sides of the main track through the guide rail openings. Accessories can be installed inside the accessory bracket 1, the horizontal guide rail is provided with multiple accessory bracket replacement points, and multiple pairs of guide rail openings are provided on the horizontal guide rail. At the designated accessory bracket replacement point, a safety baffle 5 is installed on the horizontal guide rail through the guide rail opening, and 16 pairs of screw groups are provided on the base plate 4, each screw group includes an expansion screw 3 and an adjustment screw 2, the base plate 4 is fixed to the foundation through the expansion screw 3, and the base plate 4 is adjusted by the adjustment screw 2 to adjust the adjustment distance between the base plate 4 and the foundation.

[0033] In actual application, the bracket frame 7 of the accessory bracket 1 is set as a square steel frame. The bracket frame 7 is welded by square steel and plate. The accessories are installed inside the bracket frame 7. The four corners of the top of the square steel frame are installed with limiting angle plates 10. The four corners of the bottom of the square steel frame are installed with ball matrixes 8. The interiors of the four ball matrixes 8 are provided with spherical grooves. The interiors of the four ball matrixes 8 are installed with ball bodies 9 through the spherical grooves. The four ball bodies 9 can all slide on the track 6. The movement of the bracket frame 7 on the track 6 is realized by the sliding of the four ball bodies 9. The accessory bracket 1 moves on the track 6, driving the accessories installed inside the accessory bracket 1 to the designated accessory bracket replacement point.

[0034] It should be noted that, in this embodiment, the accessory bracket 1 is distributed in two directions, and 5 accessory bracket storage points are provided on the main track of the track 6, including 3 accessory positions at the front end and 2 accessory positions at the rear end. According to work needs, the corresponding accessory bracket 1 is pushed so that the accessory bracket 1 moves along the track 6 to the accessory replacement point.

[0035] In actual application, the operator places his hands on the bracket frame 7 of the accessory bracket 1 of the required accessory station, and the accessory is installed inside the accessory bracket 1. When the thrust overcomes the rolling friction, the ball body 9 drives the accessory bracket 1 to roll forward along the main guide rail of the track 6. When it reaches the longitudinal and transverse exchange point of the main track, the pushing direction is changed to move the accessory bracket 1 to the horizontal guide rail of the track 6, and continue to push the accessory bracket 1 to the designated accessory replacement point of the horizontal guide rail for accessory replacement. A safety baffle 5 is installed on the track 6 to prevent the accessory bracket 1 from leaving the track 6 due to excessive thrust. The limiting angle plate 10 installed on the bracket frame 7 is used to limit the position of the accessory.

[0036] The utility model provides a manual two-way five-position heavy-load vertical lathe accessory storage device, a plurality of accessory brackets are arranged on the track, each accessory bracket is equipped with a safety baffle, and the safety baffle prevents the accessory bracket from leaving the track. The track is horizontally installed on the foundation on one side of the beam by expansion screws and adjustment screws. When working, the required accessory bracket is pushed to the accessory replacement point to replace the accessory, which is easy to operate, safe and reliable.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A manual two-way five-position heavy-load vertical lathe accessory storage device, characterized in that: include: A track (6), wherein a plurality of accessory brackets (1) are installed on the track (6), a plurality of accessory bracket replacement points are provided on the track (6), the accessory bracket (1) moves on the track (6) to reach a designated accessory bracket replacement point, and accessories are installed inside the accessory bracket (1), the track (6) is welded to a base plate (4), a plurality of screw groups are provided on the base plate (4), each of the screw groups includes an expansion screw (3) and an adjustment screw (2), the base plate (4) is fixed to the foundation through the expansion screws (3), an adjustment distance is provided between the base plate (4) and the foundation, the base plate (4) is adjusted by the adjustment screws (2), and a plurality of safety baffles (5) are installed on the track (6); The accessory bracket (1) comprises a bracket frame (7), an accessory is installed inside the bracket frame (7), a plurality of limiting angle plates (10) are installed on the top of the bracket frame (7), a plurality of ball matrixes (8) are welded to the bottom of the bracket frame (7), a ball body (9) is embedded inside each of the ball matrixes (8), and the plurality of ball bodies (9) are all slidably connected to the track (6), and the bracket frame (7) moves on the track (6) through the ball bodies (9).

2. The manual two-way five-position heavy-load vertical lathe accessory storage device according to claim 1 is characterized in that: The track (6) comprises a main track and a horizontal guide rail, the front end of the main track is connected to the horizontal guide rail, and both the main track and the horizontal guide rail are mounted on the bottom plate (4).

3. The manual two-way five-position heavy-load vertical lathe accessory storage device according to claim 2 is characterized in that: The shape of the bottom plate (4) is adapted to the shape of the track (6).

4. The manual two-way five-position heavy-load vertical lathe accessory storage device according to claim 2 is characterized in that: A plurality of accessory brackets (1) are installed on both sides of the main body track, and the horizontal guide rail is provided with a plurality of accessory bracket replacement points.

5. The manual two-way five-position heavy-load vertical lathe accessory storage device according to claim 4 is characterized in that: At least a plurality of pairs of guide rail openings are provided on the horizontal guide rail, and safety baffles (5) are installed on the horizontal guide rail through the guide rail openings.

6. The manual two-way five-position heavy-load vertical lathe accessory storage device according to claim 4 is characterized in that: Multiple pairs of guide rail openings are provided on both sides of the main body track, and safety baffles (5) are respectively installed through the guide rail openings on both sides of the main body track.

7. The manual two-way five-position heavy-load vertical lathe accessory storage device according to claim 1 is characterized in that: The number of the expansion screws (3) is adapted to the number of the adjustment screws (2).

8. The manual two-way five-position heavy-load vertical lathe accessory storage device according to claim 1 is characterized in that: The support frame (7) is configured as a polygonal steel frame, wherein a limiting angle plate (10) is installed at each angle of the top end of the polygonal steel frame, and a ball matrix (8) is installed at each angle of the bottom end of the polygonal steel frame, and the number of the limiting angle plates (10) is adapted to the number of the ball matrix (8).

9. The manual two-way five-position heavy-load vertical lathe accessory storage device according to claim 1 is characterized in that: A spherical groove is provided inside the ball matrix (8), and a ball body (9) is installed inside each ball matrix (8) through the spherical groove. The number of the ball bodies (9) is adapted to the number of the ball matrices (8).