Edge chamfering device for brake disc
By designing the brake disc edge chamfer device, the combination of rotating motor, lifting motor and adjustment motor is used to realize automatic chamfer grinding of the brake disc, solving the problem of frequent adjustments in existing devices and improving the grinding quality and efficiency.
Patent Information
- Application Number
- CN202422025308.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing brake disc chamfer grinding device requires frequent adjustment of the grinding wheel to accommodate different sizes of brake discs, resulting in high usage limitations and inability to meet diverse needs.
A brake disc edge chamfer device is designed. By combining a rotating motor, lifting motor and adjusting motor, the brake disc fixation, slow rotation and automatic adjustment of the height and angle of the grinding wheel are achieved, and the brake discs of different sizes and shapes are adapted to brake discs of different sizes and shapes.
Automatic chamfering grinding of brake discs of different sizes and shapes is realized, improving grinding quality and efficiency, and reducing adjustment complexity.
Smart Images

Figure CN223251255U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding devices, in particular to an edge chamfering device for a brake disc. Background Art
[0002] Locomotive brakes are a braking technology used to slow or stop a locomotive during travel. In a locomotive disc brake system, the disc brakes on a locomotive consist of a brake oil pump, a brake disc connected to the wheel, and a brake caliper mounted on the disc. When braking, high-pressure brake oil pushes a piston in the caliper, pressing the brake shoe against the disc, producing the braking effect. During the brake disc production process, the discs are chamfered and polished.
[0003] When grinding and chamfering, the brake disc needs to be fixed to avoid the brake disc from moving during grinding and chamfering, which reduces the grinding quality. Since the models of brake discs are different and their sizes are different, the grinding wheel of the existing chamfer grinding device is generally fixed, and the grinding wheel needs to be adjusted before chamfering and grinding. In addition, the grinding wheel needs to be adjusted each time when grinding brake discs of different sizes, which increases the limitations of the use of the grinding device and cannot meet people's needs.
[0004] To this end, we propose an edge chamfering device for a brake disc. Summary of the Invention
[0005] The purpose of the present utility model is to provide an edge chamfering device for a brake disc to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a brake disc edge chamfering device, comprising a base, a vertical frame is fixedly installed on the top of the base, a rotating motor located in front of the vertical frame is fixedly installed on the top of the base, a fixed seat is fixedly installed on the output end of the rotating motor top, lifting screws are rotatably connected on both sides of the vertical frame, a lifting motor is fixedly installed on one side of the vertical frame, the output end of the lifting motor is transmission-connected to the top of the lifting screw, the lifting screw is threadedly connected to a lifting plate located inside the vertical frame, the front of the lifting plate is rotatably connected to a flip plate, an adjusting motor is fixedly installed on the back of the lifting plate, a sliding groove is provided in the middle of the lifting plate, a threaded rod is rotatably connected inside the sliding groove, the output end of the adjusting motor is transmission-connected to one end of the threaded rod, the threaded rod is threadedly connected to a displacement block located inside the sliding groove, support rods are rotatably connected on both sides of the displacement block, and the other end of the support rod is rotatably connected to the back of the flip plate, a grinding motor is fixedly installed on the front of the flip plate, and a grinding wheel is fixedly installed on the output end of the grinding motor.
[0007] Optionally, the tops of the two lifting screws are threadedly connected to the top of the stand, a driving gear is fixedly installed on the output end of the lifting motor, and a driven gear located at the top of the stand is fixedly installed on the top of one of the lifting screws, and the driven gear is engaged with the driving gear.
[0008] Optionally, guide ridges are provided on both sides of the interior of the stand, located in front and behind the lifting screw, and both sides of the lifting plate are slidably connected to the guide ridges on both sides of the interior of the stand, and the lifting plate is arranged parallel to the top of the base.
[0009] Optionally, a first bevel gear is fixedly mounted on the output end of the regulating motor, and a second bevel gear located on the rear side of the lifting plate is fixedly mounted on one end of the threaded rod, and the second bevel gear is meshed with the first bevel gear.
[0010] Optionally, a synchronous wheel located above the stand is fixedly mounted on the top of the two lifting screws, and the two synchronous wheels are connected by a synchronous belt transmission, and the synchronous wheel is located below the driven gear.
[0011] Optionally, three sliding grooves are opened in parallel in the middle of the lifting plate, the sliding groove in the middle is rotatably connected to the threaded rod, and the other two sliding grooves are fixedly installed with guide slide rods, and the guide slide rods are connected through the other two displacement blocks.
[0012] Optionally, the length of the flip plate is smaller than the length of the lifting plate, and the width of the flip plate is the same as the width of the lifting plate.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The edge chamfering device of the brake disc is implemented by placing the brake disc on a fixed seat for fixing, rotating the motor to drive the fixed seat and the brake disc to rotate slowly, and at the same time the lifting motor and the adjusting motor are started, the lifting motor drives the lifting screw to rotate, so that the lifting plate moves to a suitable height, and at the same time the adjusting motor drives the threaded rod to rotate, so that the displacement block moves, and the rotation angle of the flip plate is adjusted by the support rod, so that the grinding angle of the grinding wheel is adjusted as the grinding progresses, so that the chamfering grinding device can adapt to the grinding operation of brake pads with different chamfers.
[0015] The edge chamfering device of the brake disc has a lifting motor that drives a lifting screw to rotate through a driving gear and a driven gear, and at the same time drives another lifting screw to rotate synchronously through a synchronous wheel and a synchronous belt, thereby driving the lifting plate to move and adjusting the height of the lifting plate, so that the grinding motor and the grinding wheel can be adjusted to a suitable height according to the size of the brake disc, which is convenient for chamfering and grinding brake discs of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of an edge chamfering device for a brake disc according to the present invention;
[0017] Figure 2 This is a structural schematic diagram of a stand for an edge chamfering device for a brake disc according to the present invention;
[0018] Figure 3 This is a structural schematic diagram of a lifting plate of an edge chamfering device for a brake disc according to the present invention.
[0019] In the figure: 1. Base; 2. Stand; 3. Rotating motor; 4. Fixed seat; 5. Lifting screw; 6. Lifting plate; 7. Adjusting motor; 8. Sliding groove; 9. Threaded rod; 10. Displacement block; 11. Support rod; 12. Flip plate; 13. Grinding motor; 14. Grinding wheel; 15. Lifting motor; 16. Driving gear; 17. Driven gear; 18. Synchronous wheel; 19. Synchronous belt; 20. Guide slide; 21. First bevel gear; 22. Second bevel gear. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figures 1 to 3 The utility model provides an edge chamfering device for a brake disc, comprising a base 1, a stand 2 fixedly mounted on the top of the base 1, a rotating motor 3 located in front of the stand 2 fixedly mounted on the top of the base 1, a fixed seat 4 fixedly mounted on the output end of the rotating motor 3, a lifting screw 5 rotatably connected to both sides of the inside of the stand 2, a lifting motor 15 fixedly mounted on one side of the stand 2, the output end of the lifting motor 15 is transmission-connected to the top of the lifting screw 5, the lifting screw 5 is threadedly connected to a lifting plate 6 located inside the stand 2, and the front of the lifting plate 6 is rotatably connected to a flip The rotating plate 12 and the lifting plate 6 are fixedly installed with an adjusting motor 7 on the back side. A sliding groove 8 is opened in the middle of the lifting plate 6. A threaded rod 9 is rotatably connected inside the sliding groove 8. The output end of the adjusting motor 7 is transmission-connected to one end of the threaded rod 9. The threaded rod 9 is threadedly connected to a displacement block 10 located inside the sliding groove 8. Support rods 11 are rotatably connected on both sides of the displacement block 10. The other end of the support rod 11 is rotatably connected to the back side of the flip plate 12. A grinding motor 13 is fixedly installed on the front side of the flip plate 12, and a grinding wheel 14 is fixedly installed on the output end of the grinding motor 13.
[0022] The tops of the two lifting screws 5 are threadedly connected to the top of the stand 2. The output end of the lifting motor 15 is fixedly installed with a driving gear 16. The top of one lifting screw 5 is fixedly installed with a driven gear 17 located at the top of the stand 2. The driven gear 17 is meshed with the driving gear 16. The tops of the two lifting screws 5 are fixedly installed with a synchronous wheel 18 located above the stand 2. The two synchronous wheels 18 are connected through a synchronous belt 19. The synchronous wheel 18 is located below the driven gear 17. The lifting motor 15 drives one lifting screw 5 to rotate through the driving gear 16 and the driven gear 17, and at the same time drives the other lifting screw 5 to rotate synchronously through the synchronous wheel 18 and the synchronous belt 19, thereby driving the lifting plate 6 to move and adjust the height of the lifting plate 6, so that the grinding motor 13 and the grinding wheel 14 are adjusted to the appropriate height according to the size of the brake disc, which is convenient for chamfering brake discs of different sizes.
[0023] Guide ridges are provided on both sides of the interior of the stand 2, located on the front and rear sides of the lifting screw 5. The two sides of the lifting plate 6 are slidably connected to the guide ridges on both sides of the interior of the stand 2. The lifting plate 6 is arranged parallel to the top of the base 1. Three sliding grooves 8 are opened in parallel in the middle of the lifting plate 6. The sliding groove 8 in the middle is rotatably connected to the threaded rod 9. The other two sliding grooves 8 are fixedly installed with guide slides 20, and the guide slides 20 are connected through the other two displacement blocks 10.
[0024] The output end of the adjusting motor 7 is fixedly installed with a first bevel gear 21, and one end of the threaded rod 9 is fixedly installed with a second bevel gear 22 located on the rear side of the lifting plate 6. The second bevel gear 22 meshes with the first bevel gear 21. The length of the flip plate 12 is smaller than the length of the lifting plate 6, and the width of the flip plate 12 is the same as the width of the lifting plate 6. By placing the brake disc on the fixed seat 4 for fixation, the rotating motor 3 drives the fixed seat 4 and the brake disc to rotate slowly. At the same time, the lifting motor 15 and the adjusting motor 7 are started, and the lifting motor 15 drives the lifting screw 5 to rotate, so that the lifting plate 6 moves to a suitable height. At the same time, the adjusting motor 7 drives the threaded rod 9 to rotate, so that the displacement block 10 moves, and the rotation angle of the flip plate 12 is adjusted by the support rod 11, so that the grinding angle of the grinding wheel 14 is adjusted as the grinding progresses, so that the chamfer grinding device can adapt to the grinding operation of brake pads with different chamfers.
[0025] Working principle:
[0026] The brake disc is placed on the fixed seat 4 for fixation, and the rotating motor 3 drives the fixed seat 4 and the brake disc to rotate slowly. At the same time, the lifting motor 15 and the adjusting motor 7 are started. The lifting motor 15 drives a lifting screw 5 to rotate through the driving gear 16 and the driven gear 17. At the same time, the other lifting screw 5 is driven to rotate synchronously through the synchronous wheel 18 and the synchronous belt 19, thereby driving the lifting plate 6 to move and adjusting the height of the lifting plate 6. The grinding motor 13 and the grinding wheel 14 are adjusted to a suitable height according to the size of the brake disc. At the same time, the adjusting motor 7 drives the threaded rod 9 to rotate, so that the displacement block 10 moves, and the rotation angle of the flip plate 12 is adjusted by the support rod 11, so that the grinding angle of the grinding wheel 14 is adjusted as the grinding progresses, so that the chamfering grinding device can adapt to the grinding operation of brake pads with different chamfers.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A brake disc edge chamfering device, comprising a base (1), characterized in that: The top of the base (1) is fixedly mounted with a stand (2), the top of the base (1) is fixedly mounted with a rotating motor (3) located in front of the stand (2), the output end of the top of the rotating motor (3) is fixedly mounted with a fixed seat (4), both sides of the inside of the stand (2) are rotatably connected with a lifting screw (5), one side of the stand (2) is fixedly mounted with a lifting motor (15), the output end of the lifting motor (15) is transmission-connected with the top of the lifting screw (5), the lifting screw (5) is threadedly connected with a lifting plate (6) located inside the stand (2), the front of the lifting plate (6) is rotatably connected with a flip plate (12), the back of the lifting plate (6) is rotatably connected with a flip plate (12), and the back of the lifting plate (6) is rotatably connected with a flip plate (12). An adjusting motor (7) is fixedly installed on the surface, a sliding groove (8) is opened in the middle of the lifting plate (6), a threaded rod (9) is rotatably connected inside the sliding groove (8), the output end of the adjusting motor (7) is transmission-connected to one end of the threaded rod (9), the threaded rod (9) is threadedly connected to a displacement block (10) located inside the sliding groove (8), both sides of the displacement block (10) are rotatably connected to support rods (11), the other end of the support rod (11) is rotatably connected to the back side of the flip plate (12), a grinding motor (13) is fixedly installed on the front side of the flip plate (12), and a grinding wheel (14) is fixedly installed on the output end of the grinding motor (13).
2. The edge chamfering device of a brake disc according to claim 1, characterized in that: The tops of the two lifting screws (5) are threadedly connected to the top of the stand (2); a driving gear (16) is fixedly mounted on the output end of the lifting motor (15); a driven gear (17) located at the top of the stand (2) is fixedly mounted on the top of one of the lifting screws (5); and the driven gear (17) is meshed with the driving gear (16).
3. The edge chamfering device of a brake disc according to claim 1, characterized in that: The two sides of the interior of the stand (2) are provided with guide ridges located on the front and rear sides of the lifting screw (5), the two sides of the lifting plate (6) are slidably connected to the guide ridges on the two sides of the interior of the stand (2), and the lifting plate (6) is arranged parallel to the top of the base (1).
4. The edge chamfering device of a brake disc according to claim 1, characterized in that: A first bevel gear (21) is fixedly mounted on the output end of the regulating motor (7), and a second bevel gear (22) located at the rear side of the lifting plate (6) is fixedly mounted on one end of the threaded rod (9), wherein the second bevel gear (22) is meshed with the first bevel gear (21).
5. The edge chamfering device of a brake disc according to claim 2, characterized in that: A synchronous wheel (18) located above the stand (2) is fixedly mounted on the top of the two lifting screws (5). The two synchronous wheels (18) are connected by a synchronous belt (19). The synchronous wheel (18) is located below the driven gear (17).
6. The edge chamfering device of a brake disc according to claim 1, characterized in that: Three sliding grooves (8) are provided in parallel in the middle of the lifting plate (6). The sliding groove (8) in the middle is rotatably connected to the threaded rod (9). Guide slide rods (20) are fixedly installed inside the other two sliding grooves (8). The guide slide rods (20) are connected to the other two displacement blocks (10) through.
7. The edge chamfering device of a brake disc according to claim 1, characterized in that: The length of the flip plate (12) is less than the length of the lifting plate (6), and the width of the flip plate (12) is the same as the width of the lifting plate (6).