Chamfering and deburring device capable of preventing scraps from splashing

By introducing protective cover, blower and suction head structure into the chamfer deburring device, combined with hydraulic cylinder and motor system, the problem of debris splash is solved, safety and accuracy are improved, and the processing needs of workpieces of different shapes are adapted.

CN223251256UActive Publication Date: 2025-08-22DANDONG AERO INSTR MASCH CO LTD
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Patent Information

Application Number
CN202422234985.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-22
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing chamfer deburring device is prone to splashing debris during processing, affecting the working environment and operator safety, and the processing accuracy is difficult to ensure.

Method used

The protective cover, blower, ring tube and suction head structure is adopted, combined with hydraulic cylinder and motor system, to achieve effective absorption and control of debris to prevent splashing, and at the same time, the angle of the grinding block is adjusted through the rocker and the motor to adapt to workpieces in different shapes.

Benefits of technology

Effectively prevent debris from splashing, protect operator safety, improve processing accuracy and environmental cleanliness, and enhance the adaptability and practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a chamfering and deburring device capable of preventing scraps from splashing, which relates to the technical field of polishing devices and comprises an operating table, and a fixing frame is fixedly mounted at the top end of the operating table. Through the arrangement of the operation table, the fixing frame, the hydraulic cylinder, the movable plate, the fixing groove, the air blower, the fan cover, the filter plate, the machine door, the hose, the annular pipe, the suction head and the like, when a worker uses the machine, chippings can be effectively prevented from splashing, damage to the body of the operator is prevented, skin is prevented from being scratched, and the chippings enter eyes and the like through the arrangement of the protective cover; and meanwhile, by arranging an air blower, an annular pipe, a hose and a suction head, chippings can be effectively prevented from splashing, the machining precision is prevented from being affected, the chippings are prevented from being adsorbed to the surface of a part being machined, the machining process is prevented from being interfered, and the machining efficiency is improved. And meanwhile, chippings can be collected for recycling, and the safety and the protection effect of the equipment are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding devices, in particular to a chamfering and deburring device capable of preventing debris from splashing. Background Art

[0002] In modern manufacturing, chamfering and deburring parts is an important and common process. Traditional chamfering and deburring methods may have many problems, such as low manual processing efficiency, difficulty in ensuring accuracy, high labor intensity, and inability to meet the needs of large-scale production. Some simple mechanical devices are prone to debris splashing during the processing process, which not only affects the cleanliness of the working environment, but also may pose a threat to the health of operators. Moreover, some existing equipment has deficiencies in the accuracy, speed, and adaptability of chamfering and deburring parts of different shapes and sizes. In order to improve production efficiency, ensure processing quality, improve the working environment, and enhance the versatility of equipment, the development of a new type of chamfering and deburring device that prevents debris splashing is of great practical significance. Announcement No.: CN211465749U discloses a deburring and chamfering device, comprising a box body and a frame, wherein both sides of the bottom of the box body are fixedly connected to support legs, the front of the box body is movably connected to a cabinet door via a hinge, the left side of the front of the cabinet door is fixedly connected to a handle, the top of the front of the cabinet door is fixedly connected to an observation window, the right side of the top of the front of the cabinet door is fixedly connected to a controller, the bottom of the inner cavity of the box body is movably connected to a collection trough, the front of the collection trough is fixedly connected to a handle, the top of the box body is provided with a through hole, and both sides of the top of the box body are fixedly connected to a first connector. The utility model can realize the movement of the device in the horizontal direction and the vertical direction through the coordinated use of a first motor, a second motor, an electric push rod, a second threaded rod and a movable body, can better adapt to the shape and size of the workpiece and process it, thereby increasing the practicality of the device. However, as for the above-mentioned equipment, the equipment does not have a structure to prevent debris splashing. When the staff uses it, the flying debris may cause harm to the operator's body, such as scratching the skin, entering the eyes, etc., posing a threat to the operator's personal safety. At the same time, the failure to effectively control the flying debris may also affect the processing accuracy, because the flying debris may re-attach to the surface of the part being processed and interfere with the processing process. Utility Model Content

[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical solution: a chamfering and deburring device for preventing debris from splashing, comprising an operating table, a fixed frame is fixedly installed on the top of the operating table, a hydraulic cylinder is fixed on the top of the fixed frame, a movable plate is fixed on the output end of the hydraulic cylinder, a fixed groove is opened inside the operating table, a blower is fixed inside the fixed groove, a wind cover is fixedly installed on the output end of the blower, a filter plate is inserted inside the fixed groove, the surface of the fixed groove is rotatably connected to an organic door, a hose is fixedly installed on the surface of the fixed groove, an annular tube is fixedly installed on the other end of the hose, a suction head is fixedly installed on the bottom end of the annular tube, a protective cover is sleeved on the outer surface of the suction head, a connecting block is fixedly installed on the top of the annular tube, a fixed block is fixedly installed on the other end of the connecting block, a first motor is fixed inside the fixed block, a grinding block is fixed on the output end of the first motor, a groove is opened inside the operating table, a second motor is fixed inside the groove, forward and reverse screws are fixed on the output end of the second motor, and a clamping block is threadedly connected to the outer surface of the forward and reverse screws.

[0005] Preferably, the number of the hydraulic cylinders is two groups, both of which are connected to the surface of the movable plate. Here, the two groups of hydraulic cylinders are connected to the movable plate, which can more stably control the movement of the movable plate and ensure stability and accuracy during the working process.

[0006] Preferably, the number of the suction heads is six and they are distributed in a circular pattern inside the protective cover. Here, the six groups of suction heads distributed in a circular pattern can absorb debris more comprehensively and efficiently, prevent debris from splashing, and improve the cleanliness of the working environment.

[0007] Preferably, the protective cover is mounted on the bottom end of the fixed block, and the grinding block is sleeved inside the protective cover. Here, the provision of the protective cover can protect the operator from accidental injury during the grinding process while ensuring that the grinding block works effectively inside it.

[0008] Preferably, the front end surface of the wind shield is in contact with the surface of the filter plate, and the surface of the clamping block is fixedly mounted with anti-skid grooves. Here, the anti-skid grooves on the surface of the clamping block can enhance the clamping stability of the workpiece.

[0009] Preferably, a third motor is fixed to the rear end of the movable plate, a rocker is fixedly mounted to the output end of the third motor, an arcuate groove is formed through the surface of the movable plate, a fixing box is fixedly mounted to the front end of the rocker, and a fourth motor is fixed within the fixing box. The provision of the third motor, rocker, and other components increases the flexibility and adjustability of the device, meeting diverse processing requirements.

[0010] Preferably, the rocker is sleeved within the arcuate slot, and the output end of the fourth motor is connected to the rear end surface of the fixed block. Here, the coordination of the rocker with the arcuate slot and the connection of the fourth motor with the fixed block further precisely controls the position and angle of the polishing component, improving machining accuracy and efficiency.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] 1. In the utility model, by arranging the operating table, fixed frame, hydraulic cylinder, movable plate, fixed groove, blower, wind cover, filter plate, machine door, hose, ring-shaped tube, suction head and other structures, when the staff uses it, by arranging the protective cover, it is possible to effectively avoid the splashing of debris, prevent it from causing harm to the operator's body, avoid scratching the skin, entering the eyes, etc., and effectively avoid posing a threat to the operator's personal safety. At the same time, by arranging the blower, ring-shaped tube, hose and suction head, it is possible to effectively control the splashing of debris to avoid affecting the processing accuracy, and prevent the debris from being adsorbed on the surface of the part being processed to avoid interfering with the processing process. At the same time, the debris can be collected for recycling, thereby improving the safety and protection effect of the equipment.

[0013] 2. In the present invention, by setting the third motor, rocker, arc groove, fixed box, fourth motor and other structures, when the equipment is in use, by setting the rocker and the fourth motor, the rotation angle of the grinding block can be adjusted, and workpieces of different shapes can be adapted for grinding. At the same time, the workpiece can be ground from different angles, thereby improving the adaptability and practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a chamfering and deburring device that prevents debris splashing proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the rear structure of a chamfering and deburring device that prevents debris splashing proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the explosion structure of a chamfering and deburring device that prevents debris splashing proposed by the utility model;

[0017] Figure 4 The utility model provides a bottom view of the structure of a chamfering and deburring device that prevents debris from splashing.

[0018] Legend:

[0019] 1. Operating table; 2. Fixed frame; 3. Hydraulic cylinder; 4. Moving plate; 5. Fixed slot; 6. Blower; 7. Air hood; 8. Filter plate; 9. Machine door; 10. Hose; 11. Ring tube; 12. Suction head; 13. Protective cover; 14. Connecting block; 15. Fixed block; 16. First motor; 17. Grinding block; 18. Groove; 19. Second motor; 20. Forward and reverse screw rods; 21. Clamping block; 22. Anti-slip groove; 23. Third motor; 24. Rocker; 25. Arc slot; 26. Fixed box; 27. Fourth motor. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1

[0023] See also Figure 1-4 The utility model provides a technical solution: a chamfering and deburring device for preventing debris from splashing, comprising an operating table 1, a fixing frame 2 is fixedly installed on the top of the operating table 1, a hydraulic cylinder 3 is fixed on the top of the fixing frame 2, a movable plate 4 is fixed on the output end of the hydraulic cylinder 3, a fixing groove 5 is opened inside the operating table 1, a blower 6 is fixed inside the fixing groove 5, a wind cover 7 is fixedly installed on the output end of the blower 6, a filter plate 8 is inserted into the fixing groove 5, the surface of the fixing groove 5 is rotatably connected to the organic door 9, a hose 10 is fixedly installed on the surface of the fixing groove 5, an annular tube 11 is fixedly installed on the other end of the hose 10, a suction head 12 is fixedly installed on the bottom end of the annular tube 11, and the outer surface of the suction head 12 A protective cover 13 is provided on the surface, a connecting block 14 is fixedly installed on the top end of the annular tube 11, a fixing block 15 is fixedly installed on the other end of the connecting block 14, a first motor 16 is fixed inside the fixing block 15, a grinding block 17 is fixed to the output end of the first motor 16, a groove 18 is provided inside the operating table 1, a second motor 19 is fixed inside the groove 18, a forward and reverse screw rod 20 is fixed to the output end of the second motor 19, and a clamping block 21 is threadedly connected to the outer surface of the forward and reverse screw rod 20. By starting the second motor 19, the second motor 19 moves to drive the forward and reverse screw rod 20 to rotate, and then the forward and reverse screw rod 20 rotates to drive the clamping block 21 to move, so that the workpiece can be clamped for grinding.

[0024] See also Figure 1-4There are two groups of hydraulic cylinders 3, both of which are connected to the surface of the movable plate 4. There are six groups of suction heads 12, which are distributed in a circular pattern inside the protective cover 13. The protective cover 13 is installed at the bottom end of the fixed block 15. The grinding block 17 is sleeved inside the protective cover 13. The front end surface of the wind cover 7 is fitted with the surface of the filter plate 8. The fitting of the wind cover 7 with the surface of the filter plate 8 can improve the suction effect of the blower 6. The surface of the clamping block 21 is fixedly installed with anti-slip grooves 22. The rocker 24 is sleeved inside the arc groove 25. The output end of the fourth motor 27 is connected to the rear end surface of the fixed block 15.

[0025] Example 2

[0026] See also Figure 1-4 A third motor 23 is fixed to the rear end of the movable plate 4, and a rocker 24 is fixedly installed on the output end of the third motor 23. An arc groove 25 is opened through the surface of the movable plate 4, and a fixed box 26 is fixedly installed on the front end of the surface of the rocker 24. A fourth motor 27 is fixed inside the fixed box 26. By starting the third motor 23, the third motor 23 drives the rocker 24 to rotate, and then the rocker 24 rotates to drive the fixed box 26 to move, and then the fixed box 26 moves to drive the fixed block 15 to move, and then the fixed block 15 moves to drive the grinding block 17 and the protective cover 13 to move, and then the fourth motor 27 is started to move, and then the fixed block 15 is driven to rotate by the movement of the fourth motor 27, and then the fixed block 15 rotates to drive the grinding block 17 to rotate, so that the angle adjustment of the grinding block 17 can be achieved.

[0027] Working principle: When the staff uses the equipment, first, place the workpiece to be processed between the clamping blocks 21 of the operating table 1, start the second motor 19 in the groove 18, and the second motor 19 drives the forward and reverse screw rods 20 to rotate. Then the forward and reverse screw rods 20 rotate to drive the clamping blocks 21 to move, and then the anti-slip grooves 22 contact the surface of the workpiece, and then the workpiece can be firmly clamped. Then start the hydraulic cylinder 3 to move, and then the hydraulic cylinder 3 moves to drive the moving plate 4 to move, and then the moving plate 4 moves to drive the protective cover 13 and the grinding block 17 to move, and then the grinding block 17 contacts the surface of the workpiece, and then start the first motor 16, and then the first motor 16 drives the grinding block 17 to rotate, and then the chamfering and deburring process can be performed, and then start the blower 6, and the wind passes through the wind hood 7 and the filter plate 8, it reaches the annular tube 11 through the hose 10, and the six groups of suction heads 12 distributed in a circle at the bottom of the annular tube 11 absorb the debris. The protective cover 13 outside the suction head 12 can not only prevent the debris from splashing, but also protect the operator. When the staff needs to adjust the angle of the grinding block 17, first start the third motor 23, and the movement of the third motor 23 drives the rocker 24 to rotate, and then the rocker 24 rotates to drive the fixed box 26 to move, and then the fixed box 26 moves to drive the fixed block 15 to move, and then the fixed block 15 moves to drive the grinding block 17 and the protective cover 13 to move, and then start the fourth motor 27 to move, and then the fourth motor 27 drives the fixed block 15 to rotate, and then the fixed block 15 rotates to drive the grinding block 17 to rotate, so that the angle adjustment of the grinding block 17 can be achieved.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A chamfering and deburring device for preventing debris splashing, comprising an operating table (1), characterized in that: The top of the operating table (1) is fixedly mounted with a fixed frame (2), the top of the fixed frame (2) is fixed with a hydraulic cylinder (3), the output end of the hydraulic cylinder (3) is fixed with a movable plate (4), the interior of the operating table (1) is provided with a fixed groove (5), the interior of the fixed groove (5) is fixed with a blower (6), the output end of the blower (6) is fixedly mounted with a wind cover (7), the interior of the fixed groove (5) is inserted with a filter plate (8), the surface of the fixed groove (5) is rotatably connected with an organic door (9), the surface of the fixed groove (5) is fixedly mounted with a hose (10), the other end of the hose (10) is fixedly mounted with a ring-shaped pipe (11), the ring-shaped pipe (11) is provided with a filter plate (8) A suction head (12) is fixedly installed at the bottom end, and a protective cover (13) is provided on the outer surface of the suction head (12). A connecting block (14) is fixedly installed at the top end of the annular tube (11), and a fixing block (15) is fixedly installed at the other end of the connecting block (14). A first motor (16) is fixed inside the fixing block (15), and a grinding block (17) is fixed to the output end of the first motor (16). A groove (18) is provided inside the operating table (1), and a second motor (19) is fixed inside the groove (18). A forward and reverse screw rod (20) is fixed to the output end of the second motor (19), and a clamping block (21) is threadedly connected to the outer surface of the forward and reverse screw rod (20).

2. The chip-fly-proof chamfering and deburring device according to claim 1, characterized in that: The hydraulic cylinders (3) are provided in two groups, both of which are connected to the surface of the movable plate (4).

3. The chip-flying-proof chamfering and deburring device according to claim 1, characterized in that: The number of the suction heads (12) is six groups and they are distributed in a circular pattern inside the protective cover (13).

4. The chip-fly-proof chamfering and deburring device according to claim 1, characterized in that: The protective cover (13) is mounted on the bottom end of the fixed block (15), and the polishing block (17) is sleeved inside the protective cover (13).

5. The chip-flying-proof chamfering and deburring device according to claim 1, characterized in that: The front end surface of the wind cover (7) is in contact with the surface of the filter plate (8), and the surface of the clamping block (21) is fixedly provided with anti-slip grooves (22).

6. The chip-fly-proof chamfering and deburring device according to claim 1, characterized in that: A third motor (23) is fixed to the rear end of the movable plate (4), a rocker (24) is fixedly mounted to the output end of the third motor (23), an arc groove (25) is provided through the surface of the movable plate (4), a fixing box (26) is fixedly mounted to the front end of the surface of the rocker (24), and a fourth motor (27) is fixed inside the fixing box (26).

7. The chip-flying-proof chamfering and deburring device according to claim 6, characterized in that: The rocker (24) is sleeved inside the arc-shaped slot (25), and the output end of the fourth motor (27) is connected to the rear end surface of the fixed block (15).

Citation Information

Patent Citations

  • Deburring and chamfering device

    CN211465749U