Prefabricated shield segment plastering structure
By designing the prefabricated shield pipe sheet smear structure and using a combination of middle beams, clamps, scrapers and rubber sleeves, the mechanized processing of shield pipe sheet smear surfaces is achieved, solving the problems of low manual smear efficiency and difficult to ensure the consistency of finished products, and improving processing efficiency and finished product quality.
Patent Information
- Application Number
- CN202422415525.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The surface smearing process of existing shield pipe sheet molds after pouring mainly relies on manual completion, and the efficiency is low and the consistency of the finished product is difficult to ensure.
A prefabricated shield pipe sheet smear structure is designed, using the combination of middle beam, clamp, plywood, scraper and rubber sleeve, and the elastic deformation of the rubber sleeve is used to achieve the mechanized smear surface, and the sliding seat is moved at both ends of the shield pipe sheet through the traction device.
Mechanized processing of shield pipe smear surfaces is realized, efficiency is improved and the consistency of the finished product is ensured.
Smart Images

Figure CN223251943U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of shield segment processing, in particular to a prefabricated shield segment finishing structure. Background Art
[0002] Currently, subway tunnels are mainly constructed using the shield method, and this method has become increasingly mature in China. Shield segment production is an indispensable part of shield construction. There are three main modes for shield segment production: traditional mode, wheel-rail mobile production line mode, and flexible production line mode. Regardless of which production mode is used, the same process is required. During normal production, the production line has a production cycle of about 4-5 minutes, that is, the production line produces one segment every 4-5 minutes. Currently, the finishing process of shield segment molds after casting in China is completed manually, which is inefficient and difficult to ensure the consistency of the finished product. Summary of the Invention
[0003] In order to use it in the processing of prefabricated shield segments and replace the manual finishing process with machinery, the utility model proposes a prefabricated shield segment finishing structure, which includes: a central beam, blocks are provided at both ends of the central beam, a plywood is provided at the lower part of the central beam, and a scraper is provided at the bottom of the plywood; the outside of the clamping block is wrapped in a rubber sleeve, the lower part of the rubber sleeve is diamond-shaped, conical or spindle-shaped, and the upper part is a handle; the clamping block, central beam and plywood are made of hard materials, and the scraper and rubber sleeve are made of elastic materials.
[0004] Preferably, the clamping block and the center beam are an integral structure or are plug-in connected, the clamping plate and the center beam are an integral structure or are fixed by bolts, and the upper part of the scraper strip is clamped into the T-shaped groove at the bottom of the clamping plate.
[0005] Preferably, the card block is embedded in a slot at the bottom of the rubber sleeve, and the shape and size of the slot match those of the card block.
[0006] Preferably, the hard material is metal or hard plastic, the elastic material is rubber or silicone or elastic polyurethane, and the surface of the rubber sleeve is frosted or orange peel texture.
[0007] Preferably, after the slot of the rubber sleeve is inserted into the card block, the thickness of the elastic material layer is greater than or equal to 1 cm.
[0008] The rubber sleeves at both ends of the plastering structure of the utility model can utilize their own elastic deformation and be installed and removed from the slide by plugging and unplugging. After the slide is installed on the improved side plate with a slide groove on the top, the slide can be pulled from one end of the shield segment to the other end by a traction device to realize mechanized plastering processing. The utility model is cleverly designed and easy to install and unload. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0010] Figure 1 It is a three-dimensional diagram of the utility model.
[0011] Figure 2 It is the front view of the utility model.
[0012] In the figure: 11, clamping block; 12, middle beam; 13, splint; 14, scraper; 15, rubber sleeve; 16, handle. DETAILED DESCRIPTION
[0013] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0014] In the description of the embodiments of the present invention, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0015] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0016] In the several embodiments provided in this application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is merely a logical function division. There may be other division methods in actual implementation. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed may be through some communication interface, indirect coupling or communication connection of devices or units, which may be electrical, mechanical or other forms.
[0017] The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.
[0018] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. Example 1
[0019] like Figure 1-Figure 2 As shown, the prefabricated shield segment finishing structure of the present invention includes: a central beam 12, with blocks 11 at both ends of the central beam 12, a splint 13 at the lower part of the central beam 12, and a scraper 14 at the bottom of the splint 13; the outside of the block 11 is wrapped in a rubber sleeve 15, the lower part of the rubber sleeve 15 is diamond-shaped, conical or spindle-shaped, and the upper part is a handle 16; the block 11, central beam 12, and splint 13 are made of hard materials to improve the main strength of the finishing structure and enhance its durability, and the scraper 14 and rubber sleeve 15 are made of elastic materials.
[0020] More specifically, the clamping block 11 and the center beam 12 are an integral structure or a plug-in connection. If the clamping block 11 and the center beam 12 are an integral structure, the clamping block 11 and the center beam 12 are injection molded or cast as a whole. If the clamping block 11 and the center beam 12 are plug-in connected, the clamping block 11 is provided with a groove for inserting the center beam 12; the splint 13 and the center beam 12 are an integral structure or fixed by bolts. If the splint 13 and the center beam 12 are an integral structure, the splint 13 and the center beam 12 are injection molded or cast as a whole. If the splint 13 and the center beam 12 are bolted, the splint 13 and the center beam 12 are provided with screw holes in opposite positions; the upper part of the scraper 14 is stuck in the T-shaped slot at the bottom of the splint 13.
[0021] More specifically, the clamping block 11 is embedded in a slot at the lower portion of the rubber sleeve 15 , and the shape and size of the slot match those of the clamping block 11 .
[0022] More specifically, the hard material is stainless steel, the elastic material is silicone, and the surface of the rubber sleeve 15 has an orange peel texture.
[0023] More specifically, after the slot of the rubber sleeve 15 is inserted into the block 11, the thickness of the elastic material layer is equal to 1 cm, which facilitates the rubber sleeve 15 to be inserted and removed from the slide seat through elastic deformation, thereby realizing rapid assembly and disassembly of the plastering structure.
[0024] The rubber sleeves at both ends of the plastering structure of the utility model can utilize their own elastic deformation and be installed and removed from the slide by plugging and unplugging. After the slide is installed on the improved side plate with a slide groove on the top, the slide can be pulled from one end of the shield segment to the other end by a traction device to realize mechanized plastering processing. The utility model is cleverly designed and easy to install and unload.
[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A prefabricated shield segment plastering structure, characterized by: include: The center beam has clamping blocks at both ends, a plywood is provided at the lower part of the center beam, and a scraper is provided at the bottom of the plywood; the outside of the clamping block is wrapped in a rubber sleeve, the lower part of the rubber sleeve is diamond-shaped, conical or spindle-shaped, and the upper part is a handle; the clamping block, center beam and plywood are made of hard materials, and the scraper and rubber sleeve are made of elastic materials.
2. The prefabricated shield segment finishing structure according to claim 1 is characterized in that: The clamping block and the center beam are an integral structure or are plug-in connected, the clamping plate and the center beam are an integral structure or are fixed by bolts, and the upper part of the scraper strip is clamped into the T-shaped groove at the bottom of the clamping plate.
3. The prefabricated shield segment finishing structure according to claim 2 is characterized in that: The card block is embedded in a slot at the lower part of the rubber sleeve, and the shape and size of the slot match the card block.
4. The prefabricated shield segment finishing structure according to claim 3 is characterized in that: The hard material is metal or hard plastic, the elastic material is rubber or silicone or elastic polyurethane, and the surface of the rubber sleeve is frosted or orange peel texture.
5. The prefabricated shield segment finishing structure according to claim 4 is characterized in that: After the slot of the rubber sleeve is inserted into the clamping block, the thickness of the elastic material layer is greater than or equal to 1 cm.