Template processing device

Abstract

The utility model relates to the field of model processing, and particularly discloses a template processing device, which comprises two parallel running tracks and a transverse plate, two ends of the transverse plate are respectively connected to the two running tracks through moving components, the transverse plate is provided with a through groove in the left-right direction and a linear motor, and the linear motor is provided with a sliding block; a first limiting frame and a second limiting frame are installed at the front end and the rear end of the lower portion of the transverse plate correspondingly, the first limiting frame and the second limiting frame are attached to the trapezoidal groove of the box girder formwork, and the first limiting frame and the second limiting frame are provided with a first limiting rail and a second limiting rail correspondingly. The front end and the rear end of the movable plate are clamped in the first limiting track and the second limiting track through limiting blocks respectively; a polishing roller, a brushing roller and a first motor are arranged below the moving plate, and the first motor is connected with the polishing roller; a sliding rod is arranged above the movable plate and penetrates through the sliding block after penetrating through the penetrating groove. And the box girder formwork is polished and oiled at the same time, so that the overall machining efficiency of the box girder formwork is improved.

Description

Technical Field

[0001] The utility model relates to the field of model processing, in particular to a template processing device. Background Art

[0002] The box girder outer formwork, also known as the box girder template, is generally made of metal plates and is mostly used in large-scale projects such as buildings and bridges. The cross-section of the box girder template is generally a trapezoidal groove structure.

[0003] The quality of box girder formwork processing is directly related to the safety and reliability of the entire project. Box girder formwork is prone to surface unevenness and defects after processing and forming. Polishing, oiling and other processes are required to ensure the processing quality of the box girder formwork.

[0004] At present, operations such as grinding, oiling, and testing of box girder formwork are completed by different equipment or tools. Frequent replacement of equipment increases the complexity of subsequent processing steps after forming and also increases processing time, resulting in lower overall processing efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a template processing device, which can improve the overall efficiency of box beam template processing by grinding and oiling the box beam template at the same time.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A template processing device includes two parallel running rails and a transverse plate, the two ends of which are respectively connected to the two running rails through moving components, the transverse plate is provided with left and right through slots and a linear motor, and the linear motor is installed with a slider; the front and rear ends below the transverse plate are respectively provided with a first limit frame and a second limit frame, the first limit frame and the second limit frame fit the trapezoidal groove of the box beam template, and the first limit frame and the second limit frame are respectively provided with a first limit rail and a second limit rail; it also includes a moving plate, the front and rear ends of the moving plate are respectively clamped in the first limit rail and the second limit rail through limit blocks; a grinding roller, a brush roller and a first motor are provided below the moving plate, and the first motor is connected to the grinding roller; a sliding rod is provided above the moving plate, and the sliding rod passes through the through slot and then through the slider.

[0008] Furthermore, the moving assembly includes moving blocks installed at both ends of the transverse plate, a second motor is installed in each moving block, and a roller is installed on the second motor.

[0009] Furthermore, the movable plate passes through two sliding rods in the vertical direction, the lower ends of the two sliding rods are respectively connected to the grinding roller and the painting roller, the upper ends of the two sliding rods are respectively connected to a top seat, and the two top seats are respectively connected to the movable plate through a spring.

[0010] Furthermore, an L-shaped mounting plate is installed on the movable plate, and a detection camera is installed at the lower end of the L-shaped mounting plate, and the detection camera is aimed at the working area of ​​the grinding roller and the brush roller.

[0011] Furthermore, a dust suction port is installed at the lower end of the movable plate, a dust suction device is installed at the lower end of the L-shaped mounting plate, and the dust suction port and the dust suction device are connected through a connecting pipe.

[0012] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0013] A linear motor is used to drive the moving plate to move along the set trajectory to fit the trapezoidal groove of the box beam template, and drive the grinding roller and the painting roller to process the box beam template at the same time, thereby improving the work efficiency of the subsequent processing procedures of the box beam template. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the overall structure diagram of the utility model.

[0015] Figure 2 This is the structural diagram of the movable plate.

[0016] Figure 3 This is a structural diagram of the mobile board from another perspective.

[0017] The meanings of the numbers in the figure are: 1-running track, 2-cross plate, 3-moving block, 4-roller, 5-linear motor, 6-slider, 7-sliding rod, 8-first limit frame, 9-second limit frame, 10-moving plate, 11-limiting block, 12-grinding roller, 13-brushing roller, 14-first motor, 15-sliding rod, 16-spring, 17-L-shaped mounting plate, 18-detection camera, 19-dust collection equipment, 20-connecting pipe, 21-dust collection port. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention, so as to have a further understanding of the concept of the present invention, the technical problems solved, the technical features constituting the technical solutions and the technical effects brought about.

[0019] like Figure 1 、 Figure 2 、 Figure 3As shown, a template processing device includes two parallel running rails 1 and a transverse plate 2, the two ends of the transverse plate 2 are respectively connected to the two running rails 1 through moving components, the transverse plate 2 is provided with left and right grooves and a linear motor 5, and the linear motor 5 is installed with a slider 6; the front and rear ends below the transverse plate 2 are respectively installed with a first limit frame 8 and a second limit frame 9, the first limit frame 8 and the second limit frame 9 fit the trapezoidal groove of the box beam template, and the first limit frame 8 and the second limit frame 9 are respectively provided with a first limit rail and a second limit rail; it also includes a moving plate 10, the front and rear ends of the moving plate 10 are respectively clamped in the first limit rail and the second limit rail through a limit block 11; a grinding roller 12, a brush roller 13 and a first motor 14 are provided below the moving plate 10, and the first motor 14 is connected to the grinding roller 12; a slide bar 7 is provided above the moving plate 10, and the slide bar 7 passes through the groove and then passes through the slider 6.

[0020] The present utility model is a processing device for box girder formwork, the structure of the box girder formwork is long strip, and groove channels are provided along the length direction of the box girder formwork. With the current technological level, the processed box girder formwork is prone to surface unevenness and defects, and it is necessary to carry out processes such as grinding and oiling of the box girder formwork. The subsequent processing processes such as grinding and oiling are currently completed using separate tools. The improvement of the present utility model is that the grinding roller 12 and the brush roller 13 are both installed on the movable plate 10, and the front and rear ends of the movable plate 10 are respectively connected to the first limit frame 8 and the second limit frame 9 through the limit block 11, thereby limiting the movement trajectory of the movable plate 10. The shapes of the first limit frame 8 and the second limit frame 9 are both in accordance with the shape of the trapezoidal groove structure of the box girder formwork, so that the trajectory of the movable plate 10 is limited to moving along the trapezoidal groove of the box girder formwork in the width direction of the box girder formwork. The upper end of the movable plate 10 is hingedly connected to a slide bar 7. The slide bar 7 passes through a slider 6 in the vertical direction. The slider 6 is connected to a linear motor 5 in the left-right direction. When the linear motor 5 is in operation, it drives the slide bar 7 to reciprocate in the left-right direction. When the movable plate 10 moves in the left-right direction, the slide bar 7 passes through the slider 6 to adjust itself in the vertical direction. When the movable plate 10 moves in the left-right direction, the slide bar 7 passes through the slider 6 to adjust itself in the vertical direction. When the movable plate 10 moves in the left-right direction, the slide bar 7 adjusts itself in the vertical direction. When the movable plate 10 moves in the left-right direction, the slide bar 7 adjusts itself in the hinged connection with the movable plate 10 to adjust itself in the angle. The ends of the cross plate 2 are connected to two running rails 1 through a moving assembly. This allows the grinding roller 12 and the brush roller 13 to move along the width of the box girder formwork while also moving along the length of the box girder formwork through the moving assembly, so that the grinding roller 12 and the brush roller 13 cover the entire surface of the box girder formwork. The linear motor 5 drives the movable plate 10 to move along a set trajectory to fit the trapezoidal groove of the box girder formwork, and drives the grinding roller 12 and the brush roller 13 to process the box girder formwork simultaneously, thereby improving the efficiency of the subsequent processing steps of the box girder formwork.

[0021] Furthermore, the moving assembly includes moving blocks 3 mounted at both ends of the transverse plate 2. A second motor is mounted in each moving block 3, and a roller 4 is mounted on the second motor. The second motor drives the roller 4 to rotate, thereby driving the moving blocks 3 at both ends of the transverse plate 2 to move along the length direction of the box beam template.

[0022] Furthermore, the movable plate 10 passes through two sliding rods 15 in the vertical direction, the lower ends of the two sliding rods 15 are respectively connected to the grinding roller 12 and the brush roller 13, and the upper ends of the two sliding rods 15 are respectively connected to a top seat, and the two top seats are respectively connected to the movable plate 10 via a spring 16. When the movable plate 10 moves in the left and right directions and tilts at an angle, the degree of contact between the grinding roller 12 and the brush roller 13 and the box beam formwork will change. The elastic force of the spring 16 is used to ensure that the grinding roller 12 and the brush roller 13 are always in contact with the surface of the box beam formwork during the process of the tilting angle of the movable plate 10, thereby ensuring the processing quality of the grinding roller 12 and the brush roller 13.

[0023] Furthermore, an L-shaped mounting plate 17 is mounted on the movable plate 10. An inspection camera 18 is mounted at its lower end, aimed at the working areas of the grinding roller 12 and the coating roller 13. The inspection camera 18 captures the model surface, and the resulting image data is transmitted to a control console for storage and inspection by staff. The data transmission and console viewing methods of the inspection camera 18 in this utility model are based on existing technologies.

[0024] Furthermore, a dust suction port 21 is installed at the lower end of the movable plate 10, and a dust suction device 19 is installed at the lower end of the L-shaped mounting plate 17. The dust suction port 21 is connected to the dust suction device 19 through a connecting pipe 20. The dust suction port 21 is installed at the lower end of the movable plate 10, so that the grinding roller 12 and the brush roller 13 can be cleaned during the grinding process through the dust suction device 19 while they are working.

[0025] The words "connection" and "fixation" appearing in the description of the present invention may refer to fixed connection, processing and forming, welding, or mechanical connection. The specific meanings of the above terms in the present invention shall be understood according to the specific circumstances.

[0026] In the description of the present invention, the terms "center", "upper", "lower", "horizontal", "inner", "outer", etc., which indicate the orientation or position relationship, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A template processing device, characterized in that: It comprises two parallel running rails (1) and a transverse plate (2), both ends of which are connected to the two running rails (1) via movable components, the transverse plate (2) is provided with left and right through slots and a linear motor (5), and the linear motor (5) is provided with a slider (6); A first limiting frame (8) and a second limiting frame (9) are respectively installed at the front and rear ends below the transverse plate (2), the first limiting frame (8) and the second limiting frame (9) fit into the trapezoidal groove of the box beam template, and the first limiting frame (8) and the second limiting frame (9) are respectively provided with a first limiting rail and a second limiting rail; It also includes a movable plate (10), the front and rear ends of the movable plate (10) being respectively clamped in the first limiting rail and the second limiting rail via limiting blocks (11); a grinding roller (12), a brush roller (13) and a first motor (14) are provided below the movable plate (10), and the first motor (14) is connected to the grinding roller (12); A slide bar (7) is provided above the movable plate (10), and the slide bar (7) passes through the through slot and then through the slider (6).

2. A template processing device according to claim 1, characterized in that: The moving assembly comprises moving blocks (3) mounted on both ends of the transverse plate (2), a second motor being mounted in each of the moving blocks (3), and a roller (4) being mounted on the second motor.

3. A template processing device according to claim 1, characterized in that: The movable plate (10) passes through two sliding rods (15) in the vertical direction. The lower ends of the two sliding rods (15) are respectively connected to the grinding roller (12) and the brush roller (13). The upper ends of the two sliding rods (15) are respectively connected to a top seat. The two top seats are respectively connected to the movable plate (10) via a spring (16).

4. A template processing device according to claim 3, characterized in that: An L-shaped mounting plate (17) is mounted on the movable plate (10), and a detection camera (18) is mounted on the lower end of the L-shaped mounting plate (17). The detection camera (18) is aimed at the working areas of the grinding roller (12) and the brushing roller (13).

5. A template processing device according to claim 4, characterized in that: A dust suction port (21) is installed at the lower end of the movable plate (10), and a dust suction device (19) is installed at the lower end of the L-shaped mounting plate (17). The dust suction port (21) is connected to the dust suction device (19) via a connecting pipe (20).

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