Drainage type anti-blocking discharging mechanism of jelly filling machine

Abstract

The utility model discloses a drainage type anti-blocking discharging mechanism of a jelly filling machine, relates to the technical field of jelly filling, and aims to solve the problem that residual jelly in a filling pipe cannot be quickly removed after the jelly filling operation is completed, the drainage type anti-blocking discharging mechanism of the jelly filling machine comprises a filling table, a plurality of drainage anti-blocking assemblies are arranged above the filling table, and the drainage anti-blocking assemblies are arranged on the filling table. The drainage anti-blocking assembly comprises a filling pipe, a driving motor is arranged on the outer side of the filling pipe, a power output shaft of the driving motor is connected with a driving gear through a coupler, the outer side of the driving gear is movably connected with a gear ring, and the gear ring is meshed with the driving gear through a tooth groove. The drainage type anti-blocking discharging mechanism of the jelly filling machine has the advantages that residual materials can be cleaned and collected in time, the filling pipe can be effectively prevented from being blocked, the smoothness of the filling process is guaranteed, equipment failures and shutdown maintenance time caused by blocking are reduced, and the reliability and stability effects of equipment are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of jelly filling, in particular to a drainage-type anti-blocking unloading mechanism of a jelly filling machine. Background Art

[0002] The jelly filling machine is a fully automatic filling and capping machine that can complete the cup placement and capping at one time. It is mainly used for filling and capping milk and yogurt in cups, boxes and bowls.

[0003] After the jelly filling operation is completed, the jelly remaining inside the filling tube cannot be quickly removed. These residual jellies gradually accumulate. As time goes by, the accumulated material continues to increase and solidify, eventually causing the filling tube to be blocked, and subsequent jelly cannot pass through smoothly for filling. Utility Model Content

[0004] The utility model discloses a drainage-type anti-clogging jelly filling machine unloading mechanism, which aims to solve the technical problem that after filling is completed, residual jelly material cannot be promptly processed inside, causing the filling pipe to be easily blocked and hindering the filling process.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a drainage-type anti-blocking jelly filling machine unloading mechanism, including a filling table, a plurality of drainage anti-blocking components are arranged above the filling table, the drainage anti-blocking components include a filling tube, a driving motor is arranged on the outside of the filling tube, the power output shaft of the driving motor is connected to the driving gear through a coupling, an annular groove is opened on the outside of the top of the filling tube, and a gear ring is movably connected inside the annular groove, the gear ring is meshed with the driving gear through the tooth groove, and the gear The bottom end of the ring is fixedly connected to an arc-shaped scraper, the outer side of the arc-shaped scraper is in contact with the inner wall of the filling tube, the bottom end of the drive motor is fixedly connected to a connecting piece, and the bottom end of the connecting piece is fixedly connected to a telescopic electric rod, the front end of the telescopic electric rod is fixedly connected to a collecting box, the top of the collecting box is slidably connected to the bottom end of the connecting piece, the bottom end of the collecting box is fixedly connected to a suction pump, the suction end of the suction pump is fixedly connected to a suction pipe, and the top end of the suction pipe is fixedly connected to a suction head, and the top end of the suction head is in contact with the bottom end of the filling tube.

[0006] By setting up a filling station and a drainage anti-blocking component, when the jelly filling is completed, the driving motor starts to drive the active gear to rotate. Since the active gear is engaged with the gear ring, the gear ring is driven to rotate in the annular groove on the outside of the top of the filling tube. Since the arc scraper is fixed at the bottom of the gear ring and its outer side is in contact with the inner wall of the filling tube, when the gear ring rotates, the arc scraper will scrape the inside of the filling tube and scrape off the residual jelly attached to the inner wall of the filling tube. While the scraper is cleaning, the telescopic electric rod extends, driving the collection box, suction pump, suction tube and suction head to the filling tube. The suction pump starts and the residual jelly that falls from the bottom of the filling tube during cleaning is sucked into the collection box through the suction tube and the suction head for collection. After the collection is completed, the suction pump is turned off and the telescopic electric rod moves away from the filling tube to move the suction head away and return to the initial position. The entire cleaning and collection process is completed. During the process, timely cleaning and collection of residual materials can effectively prevent the filling tube from being blocked, ensure the smooth filling process, reduce equipment failures and downtime maintenance time caused by blockage, and improve equipment reliability and stability.

[0007] In a preferred embodiment, the top of the filling station is fixedly connected to a conveying frame, the conveying frame is located directly below a plurality of drainage anti-blocking components, and a jelly shell is provided on the top of the conveying frame, the rear side of the filling station is fixedly connected to a connecting frame, the rear side of the connecting frame is fixedly connected to a fixing frame, the top of the fixing frame is fixedly connected to a storage box, the front end of the storage box is fixedly connected to a conveying pump, and the conveying pump is located below the connecting frame, the output end of the conveying pump is fixedly connected to a diversion pipe, the front end of the diversion pipe is located directly above a plurality of drainage anti-blocking components, a movable frame is provided below the diversion pipe, the movable frame is located between the plurality of drainage anti-blocking components and the diversion pipe, a slide hole is opened on the front side of the connecting frame, and the rear side of the movable frame is movably connected inside the slide hole, the bottom end of the movable frame is fixedly connected to an electric telescopic rod, and the bottom end of the electric telescopic rod is fixedly connected to the top of the filling station.

[0008] In a preferred solution, the movable frame is provided with a plurality of circular holes, and a flow regulating assembly is provided inside the circular holes, and the flow regulating assembly includes a transfer box, and the transfer boxes are all located inside the circular holes of the movable frame and fixedly connected, and the transfer boxes are all connected with the diversion pipe, and the transfer boxes are all connected with the filling pipe, and the bottoms of the plurality of transfer boxes are all fixedly connected with the tops of the connecting parts, and the interior of the transfer box is fixedly connected with an annular frame, and the interior of the annular frame is fixedly connected with a plurality of fixing parts, and the outer sides of both ends of the fixing parts are movably connected with triangular plates, and the side of the triangular plate close to the inner wall of the transfer box is fixedly connected with a mounting part, and the side of the mounting part away from the triangular plate is fixedly connected with a spring rod, and one end of the spring rod is fixedly connected with a fixing plate, and the side of the fixing plate away from the spring rod is fixedly connected to the inner wall of the transfer box.

[0009] By providing a flow regulating component, when the jelly flows into the transfer box through the diversion pipe, the impact force generated by the gravity of the jelly and the flow rate begins to act. When the flow rate is small, the triangular plate is in a relatively closed state under the elastic force of the spring rod, and the space restricting the passage of the jelly is small. As the jelly continues to flow in, downward pressure is exerted on the triangular plate. When the pressure exceeds the elastic force of the spring rod, the triangular plate rotates around the connection point of the fixed part and opens toward the inner wall of the transfer box, increasing the space for the jelly to pass through. The spring rod is elastic. During the rotation of the triangular plate, the spring rod is compressed, which plays a buffering role to prevent the triangular plate from opening excessively instantaneously. At the same time, the elastic force of the spring rod and the pressure of the jelly form a dynamic balance, and the opening of the triangular plate is automatically adjusted according to the size of the jelly flow rate. Angle. If the jelly flow is large, the opening angle of the triangular plate is large; if the flow is small, the opening angle is small, thereby controlling the descending speed of the jelly. Through this dynamic adjustment, the jelly flow entering the filling tube is relatively stable, ensuring that the filling amount of each portion of jelly is uniform and accurate during the filling process, improving the filling quality. When the jelly flowing into the transfer box from the diversion tube decreases or stops, the elastic force of the spring rod gradually exceeds the pressure of the jelly, and the spring rod extends, pushing the triangular plate to rotate in the opposite direction around the fixed part, restoring to the initial relatively closed state, preparing for the next filling. During the process, the channel size is automatically adjusted to stabilize the jelly flow entering the filling tube, avoiding filling amount errors caused by fluctuating flow rates, ensuring the accurate filling amount of each portion of jelly, and improving product quality uniformity.

[0010] From the above, it can be seen that the drainage-type anti-clogging jelly filling machine unloading mechanism provided by the utility model has the technical effect of timely cleaning and collecting residual materials, effectively preventing the filling pipe from being blocked, ensuring a smooth filling process, reducing equipment failures and downtime for maintenance due to blockage, and improving equipment reliability and stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of a drainage-type anti-clogging jelly filling machine feeding mechanism proposed by the present invention;

[0012] Figure 2 This is a schematic diagram of the structure below the storage box of a drainage-type anti-clogging jelly filling machine unloading mechanism proposed by the present invention;

[0013] Figure 3 This is a schematic structural diagram of the diverter pipe portion of the discharge mechanism of a drainage-type anti-clogging jelly filling machine proposed by the present invention;

[0014] Figure 4 This is a schematic structural diagram of a drainage and anti-blocking component of a discharge mechanism of a jelly filling machine with drainage and anti-blocking properties proposed in the present invention;

[0015] Figure 5The utility model provides a schematic diagram of the structure of the flow regulating component of the discharge mechanism of the drainage-type anti-clogging jelly filling machine.

[0016] In the accompanying drawings: 1. Filling station; 2. Conveying rack; 3. Jelly shell; 4. Connecting rack; 5. Storage box; 6. Conveying pump; 7. Diverter pipe; 8. Drainage and anti-blocking assembly; 801. Filling pipe; 802. Gear ring; 803. Driving gear; 804. Driving motor; 805. Connecting piece; 806. Telescopic electric rod; 807. Collecting box; 808. Suction pump; 809. Suction pipe; 810. Suction head; 811. Arc scraper; 9. Movable rack; 10. Flow adjustment assembly; 1001. Transfer box; 1002. Ring rack; 1003. Fixing piece; 1004. Triangular plate; 1005. Mounting piece; 1006. Spring rod; 1007. Fixing plate; 11. Fixing rack; 12. Electric telescopic rod. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] The utility model discloses a drainage-type anti-clogging jelly filling machine unloading mechanism which is mainly used in the scenario where after filling is completed, the residual jelly material cannot be promptly processed inside, causing the filling pipe to be easily blocked and hindering the filling process.

[0019] Reference Figure 1-Figure 5 A drainage-type anti-blocking jelly filling machine unloading mechanism includes a filling table 1, and a plurality of drainage anti-blocking components 8 are arranged above the filling table 1. The drainage anti-blocking component 8 includes a filling tube 801, and a driving motor 804 is arranged on the outside of the filling tube 801. The power output shaft of the driving motor 804 is connected to a driving gear 803 through a coupling. An annular groove is provided on the outside of the top of the filling tube 801, and a gear ring 802 is movably connected inside the annular groove. The gear ring 802 is meshed with the driving gear 803 through a tooth groove. The bottom end of the gear ring 802 is fixedly connected to an arc scraper 811, and the outer side of the arc scraper 811 is connected to the driving gear 803. The inner wall of the filling tube 801 is in contact with the bottom end of the driving motor 804, the bottom end of the connecting piece 805 is connected to the telescopic electric rod 806 by bolts, the front end of the telescopic electric rod 806 is connected to the collecting box 807 by bolts, the top of the collecting box 807 is slidingly connected to the bottom end of the connecting piece 805, the bottom end of the collecting box 807 is connected to the suction pump 808 by bolts, the suction end of the suction pump 808 is connected to the suction tube 809 by bolts, and the top end of the suction tube 809 is connected to the suction head 810 by bolts, and the top end of the suction head 810 is in contact with the bottom end of the filling tube 801.

[0020] Reference Figure 1 and Figure 4 The top of the filling station 1 is connected to the conveying frame 2 by bolts, and the conveying frame 2 is located directly below the multiple drainage anti-blocking components 8, and the top of the conveying frame 2 is provided with a jelly shell 3. The rear side of the filling station 1 is connected to the connecting frame 4 by bolts, and the rear side of the connecting frame 4 is connected to the fixing frame 11 by bolts. The top of the fixing frame 11 is connected to the storage box 5 by bolts. The front end of the storage box 5 is connected to the delivery pump 6 by bolts, and the delivery pump 6 is located below the connecting frame 4. The output end of the delivery pump 6 is connected to the shunt pipe 7 by bolts. The front end of the shunt pipe 7 is located directly above the multiple drainage anti-blocking components 8. A movable frame 9 is provided below the shunt pipe 7. The movable frame 9 is located between the multiple drainage anti-blocking components 8 and the shunt pipe 7. A slide hole is opened on the front side of the connecting frame 4, and the rear side of the movable frame 9 is located in the internal sliding connection of the slide hole. The bottom end of the movable frame 9 is connected to the electric telescopic rod 12 by bolts, and the bottom end of the electric telescopic rod 12 is bolted to the top of the filling station 1.

[0021] Reference Figure 1 and Figure 5 In a preferred embodiment, a plurality of circular holes are provided on the movable frame 9, and a flow regulating assembly 10 is provided inside the circular holes. The flow regulating assembly 10 includes a transfer box 1001. The transfer boxes 1001 are all located inside the circular holes of the movable frame 9 and connected by bolts. The transfer boxes 1001 are all connected to the diversion pipe 7. The transfer boxes 1001 are all connected to the filling pipe 801, and the bottoms of the plurality of transfer boxes 1001 are all connected to the tops of the connecting pieces 805 by bolts. The interior of the transfer boxes 1001 is connected to a ring frame 1002 by bolts. The interior of the ring frame 1002 is connected to the The parts are connected with multiple fixing parts 1003 by bolts, and the outer sides of both ends of the fixing parts 1003 are connected with triangular plates 1004 by rotation. The side of the triangular plates 1004 close to the inner wall of the transfer box 1001 is connected with mounting parts 1005 by bolts, and the side of the mounting parts 1005 away from the triangular plates 1004 is connected with spring rods 1006 by bolts, one end of the spring rods 1006 is connected with a fixing plate 1007 by bolts, and the side of the fixing plate 1007 away from the spring rods 1006 is connected to the inner wall of the transfer box 1001 by bolts.

[0022] Working principle: When filling jelly, the conveying rack 2 starts and conveys multiple jelly shells 3 to the bottom of the filling tube 801 in preparation for filling. The jelly in the storage box 5 is extracted by the conveying pump 6 and conveyed to the transfer box 1001 through the diverter pipe 7. The jelly flows into the transfer box 1001, and its gravity and flow rate impact the triangular plate 1004. When the impact force is greater than the elastic force of the spring rod 1006, the triangular plate 1004 rotates around the fixing part 1003 to open, and the spring rod 1 006 is compressed, the elastic force of the spring rod 1006 is dynamically balanced with the jelly pressure, the angle of the triangular plate 1004 is adjusted, the jelly descending speed is controlled, and the jelly flow entering the filling tube 801 is stabilized. The jelly after flow adjustment enters the filling tube 801 and is then poured into the jelly shell 3 below from the bottom of the filling tube 801; after filling is completed, the electric telescopic rod 12 is extended, driving the movable frame 9 to move upward in the slide hole of the connecting frame 4, thereby lifting the fixed frame 11 and other related The filling tube 801 is separated from the jelly shell 3, and the driving motor 804 is started, driving the driving gear 803 to rotate and mesh with the gear ring 802, so that the gear ring 802 rotates in the annular groove at the top of the filling tube 801. The arc-shaped scraper 811 fixed at the bottom end of the gear ring 802 scrapes the inside of the filling tube 801 to clean the residual jelly on the inner wall. At the same time, the telescopic electric rod 806 extends, driving the collection box 807, the suction pump 808, and the suction tube 809 The suction head 810 moves toward the filling tube 801, aligning the suction head 810 with the bottom of the filling tube 801, and the suction pump 808 is started to suck the residual jelly dropped during cleaning into the collection box 807. After cleaning and collection are completed, the suction pump 808 is turned off, the telescopic electric rod 806 moves away from the filling tube 801, the suction head 810 is removed, the electric telescopic rod 12 is retracted, and the movable frame 9 and other components return to the initial position to prepare for the next filling cycle.

[0023] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A drainage-type anti-clogging jelly filling machine unloading mechanism, comprising a filling station (1), characterized in that: A plurality of drainage and anti-blocking components (8) are provided above the filling station (1), and the drainage and anti-blocking components (8) include a filling tube (801), a driving motor (804) is provided on the outside of the filling tube (801), a power output shaft of the driving motor (804) is connected to a driving gear (803) via a coupling, an annular groove is provided on the outside of the top of the filling tube (801), and a gear ring (802) is movably connected inside the annular groove, the gear ring (802) and the driving gear (803) are meshed through the tooth groove, and an arc scraper (811) is fixedly connected to the bottom end of the gear ring (802), and the outer side of the arc scraper (811) is in contact with the filling tube (801). The inner wall is in contact with each other, the bottom end of the driving motor (804) is fixedly connected to the connecting piece (805), and the bottom end of the connecting piece (805) is fixedly connected to the telescopic electric rod (806), the front end of the telescopic electric rod (806) is fixedly connected to the collecting box (807), the top end of the collecting box (807) is slidably connected to the bottom end of the connecting piece (805), the bottom end of the collecting box (807) is fixedly connected to the suction pump (808), the suction end of the suction pump (808) is fixedly connected to the suction pipe (809), and the top end of the suction pipe (809) is fixedly connected to the suction head (810), and the top end of the suction head (810) is in contact with the bottom end of the filling tube (801).

2. A drainage-type anti-clogging jelly filling machine feeding mechanism according to claim 1, characterized in that: The top of the filling station (1) is fixedly connected to a conveying frame (2), the conveying frame (2) is located directly below the plurality of drainage and anti-blocking components (8), and a jelly shell (3) is provided at the top of the conveying frame (2).

3. A drainage-type anti-clogging jelly filling machine unloading mechanism according to claim 2, characterized in that: The rear side of the filling station (1) is fixedly connected to a connecting frame (4), the rear side of the connecting frame (4) is fixedly connected to a fixing frame (11), the top end of the fixing frame (11) is fixedly connected to a material storage box (5), the front end of the material storage box (5) is fixedly connected to a delivery pump (6), and the delivery pump (6) is located below the connecting frame (4), the output end of the delivery pump (6) is fixedly connected to a diversion pipe (7), and the front end of the diversion pipe (7) is located directly above the plurality of drainage anti-blocking components (8).

4. A drainage-type anti-clogging jelly filling machine unloading mechanism according to claim 3, characterized in that: A movable frame (9) is provided below the diversion pipe (7), and the movable frame (9) is located between the plurality of drainage anti-blocking components (8) and the diversion pipe (7). A chute hole is provided on the front side of the connecting frame (4), and the rear side of the movable frame (9) is movably connected inside the chute hole. The bottom end of the movable frame (9) is fixedly connected to an electric telescopic rod (12), and the bottom end of the electric telescopic rod (12) is fixedly connected to the top end of the filling table (1).

5. The drainage-type anti-clogging jelly filling machine unloading mechanism according to claim 4, characterized in that: The movable frame (9) is provided with a plurality of circular holes, and a flow regulating component (10) is provided inside each of the circular holes.

6. A drainage-type anti-clogging jelly filling machine unloading mechanism according to claim 5, characterized in that: The flow regulating assembly (10) comprises a transfer box (1001), each of the transfer boxes (1001) being fixedly connected to the inside of the circular hole of the movable frame (9), each of the transfer boxes (1001) being connected to the diversion pipe (7), each of the transfer boxes (1001) being connected to the filling pipe (801), and the bottoms of the plurality of transfer boxes (1001) being fixedly connected to the tops of the connectors (805).

7. A drainage-type anti-clogging jelly filling machine unloading mechanism according to claim 6, characterized in that: The interior of the transfer box (1001) is fixedly connected to an annular frame (1002), the interior of the annular frame (1002) is fixedly connected to a plurality of fixing members (1003), the outer sides of both ends of the fixing members (1003) are movably connected to triangular plates (1004), the sides of the triangular plates (1004) close to the inner wall of the transfer box (1001) are fixedly connected to mounting members (1005), and the sides of the mounting members (1005) away from the triangular plates (1004) are fixedly connected to spring rods (1006), one end of the spring rods (1006) is fixedly connected to a fixing plate (1007), and the sides of the fixing plates (1007) away from the spring rods (1006) are fixedly connected to the inner wall of the transfer box (1001).

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