Quantitative gel filling machine

Through the piston tube and check valve design of the quantitative gel filling machine, combined with the collection box structure, the problems of gel dripping waste and adhesion are solved, and the quantitative filling and collection of gels are realized, which improves the filling efficiency and container stability.

CN223253361UActive Publication Date: 2025-08-22WUHAN COUPLING MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202422689951.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-08-22
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

After the existing gel filling machines are discharged, the gel is prone to dripping and wasted, and sticks to the bottom of the container, resulting in waste and inconvenience of gel.

Method used

A quantitative gel filling machine is designed, using a piston tube and a one-way valve to control the reciprocating movement of the piston through the rotating disc and semicircular teeth to achieve quantitative discharge of the gel, and a collection hole and a collection box are installed below the placement table to collect the dripping gel.

Benefits of technology

It effectively avoids the waste and adhesion of gels, realizes quantitative filling and collection of dripping gels, and improves filling efficiency and container stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative type gel filling machine which comprises a machine table, a material storage barrel is fixedly connected to the machine table through a support, a discharging pipe is fixedly connected to the lower end of the material storage barrel, a piston pipe is fixedly connected to the discharging pipe, a piston is installed in the piston pipe in a sliding mode, a push rod is fixedly connected to the rear portion of the piston, convex teeth are fixedly connected to the push rod, and the convex teeth are fixedly connected to the machine table. A supporting frame is fixedly connected to the upper face of the machine table, semicircular teeth are rotationally installed on one side of the supporting frame through a shaft, a connecting rod is fixedly connected to the upper faces of the semicircular teeth, a power motor is fixedly connected to one side of the machine table, a rotating disc is fixedly connected to the output end of the power motor, and a limiting sliding groove is formed in the rotating disc. Limiting sliding blocks are installed in the limiting sliding grooves in a sliding mode. The collecting hole is located below the discharging pipe, gel dripping from the discharging pipe can penetrate through the collecting hole to fall into the collecting box to be collected, and then the problem that the gel is wasted or adheres to the bottom of the container is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to a filling machine, in particular to a quantitative gel filling machine. Background Art

[0002] Due to its unique structure, gel is widely used in various industries, such as food, daily chemicals, and pharmaceuticals. Before the gel is shipped to the market, it usually needs to be filled for easy transportation, sales, and storage, which requires a gel filling machine.

[0003] For example, a gel quantitative filling machine disclosed in a Chinese patent with the publication number CN218431865U includes a machine body and a sliding base, wherein a feed barrel is fixedly installed on the top of the machine body, one end of the feed barrel is connected to a discharge pipe, one end of the machine body is fixedly connected to a placement table, a fixed frame is fixedly installed on the top of the sliding base, a connecting frame is slidably connected inside the fixed frame, one end of the connecting frame is rotatably mounted with two limit plates, a telescopic rod is fixedly installed on the bottom end of the placement table, and two slide grooves are provided inside the placement table. In this solution, the sliding base moves within the connection hole in the placement table, and after adjusting the sliding base to the appropriate position, the fixing bolt is rotated to fix it to the upper end of the placement table, one end of the limit plate is in contact with the surface of the container to limit the container and increase the stability of the container, and a distance sensor detects the distance between the discharge pipe and the container and controls the telescopic rod to facilitate adjustment of the height of the placement table;

[0004] Some problems were found during use of the above-mentioned existing gel quantitative filling machine. The gel itself is sticky. After the discharge pipe completes the discharge, a certain amount of gel will remain at its port and will slowly drip onto the placement table. First, it will cause waste of gel. Second, the bottom of the container containing the gel will stick to the bottom and drip the gel. Utility Model Content

[0005] The purpose of the present invention is to provide a quantitative gel filling machine to solve the existing problems raised in the above background technology.

[0006] The top end of the piston rod is fixedly provided with a piston rod and the piston rod of the piston rod is fixedly provided with a piston rod, and the piston rod is fixedly provided with a piston rod.

[0007] Preferably, a threaded adjustment rod is rotatably installed in the limiting slide groove, a threaded through hole is provided in the limiting slider, the threaded through hole is threadedly matched with the threaded adjustment rod, a connecting slide groove is provided on one side of the support frame, a T-shaped slider is fixed to one side of the push rod, and the T-shaped slider and the connecting slide groove cooperate with each other.

[0008] Preferably, a placement table is fixedly connected to the front of the machine, a collecting hole is opened on the placement table, and a grid is fixedly connected in the collecting hole.

[0009] Preferably, a clamping block is symmetrically fixed below the placement table, a collection box is provided below the placement table, and connecting slots are provided on both sides of the collection box, and the connecting slots are slidably matched with the clamping block.

[0010] Preferably, a limiting groove is provided on the front of the collection box, a limiting latch is slidably installed in the limiting groove, a limiting hole is provided under the placement table, and the limiting hole and the limiting latch cooperate with each other.

[0011] Preferably, a return spring is fixed in the limiting groove, the other end of the return spring is fixed to the limiting latch, and a displacement handle is fixed to the limiting latch.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The collection hole is located below the discharge pipe. The gel dripping from the discharge pipe will pass through the collection hole and fall into the collection box for collection, thereby effectively avoiding the problem of gel being wasted or sticking to the bottom of the container.

[0014] 2. Through the cooperation of the rotating disk, semicircular teeth and push rod, the gel can be discharged quantitatively for filling. Rotating the threaded adjustment rod can drive the limit slider to move, thereby adjusting the position of the rotating shaft, controlling the swing amplitude of the connecting rod, and finally adjusting the amount of gel discharged in a single time, so as to facilitate the adjustment of the single filling volume according to needs in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a top view of the utility model;

[0017] Figure 3 It is a cross-sectional view of the utility model;

[0018] Figure 4 This is a schematic diagram of the rotating disk structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the semicircular teeth and push rod structure of the utility model;

[0020] Figure 6 This is a schematic diagram of the placement table and collection box structure of the utility model.

[0021] In the figure: 1. Machine; 101. Storage barrel; 102. Feeding pipe; 103. Piston tube; 104. First one-way valve; 105. Second one-way valve; 106. Support frame; 2. Rotating disk; 201. Power motor; 202. Limiting slide groove; 203. Threaded adjustment rod; 204. Limiting slider; 205. Threaded through hole; 206. Rotating shaft; 3. Semicircular teeth; 301. Connecting rod; 302. Connecting groove; 4. Push rod; 401. Piston; 402. T-shaped slider; 403. Protruding teeth; 5. Placing table; 501. Clamping block; 502. Collecting hole; 503. Grille; 504. Limiting hole; 6. Collecting box; 601. Connecting slot; 602. Limiting groove; 603. Limiting latch; 604. Return spring; 605. Displacement handle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-6The utility model provides a technical solution: a quantitative gel filling machine, including a machine 1, a material storage barrel 101 is fixedly connected to the machine 1 through a bracket, a material discharge pipe 102 is fixedly connected to the lower end of the material storage barrel 101, a piston tube 103 is fixedly connected to the discharge pipe 102, a piston 401 is slidably installed in the piston tube 103, a push rod 4 is fixedly connected to the rear of the piston 401, a convex tooth 403 is fixedly connected to the push rod 4, a support frame 106 is fixedly connected to the machine 1, a semicircular tooth 3 is installed on one side of the support frame 106 through an axis rotation, a connecting rod 301 is fixedly connected to the semicircular tooth 3, a power motor 201 is fixedly connected to one side of the machine 1, a power motor 201 is fixedly connected to the power motor 20 ... The output end of the motor 201 is fixedly connected to a rotating disk 2, and a limiting slide groove 202 is provided in the rotating disk 2, and a limiting slider 204 is slidably installed in the limiting slide groove 202. A rotating shaft 206 is fixedly connected to one side of the limiting slider 204, and a connecting groove 302 is provided in the connecting rod 301. The connecting groove 302 slides with the rotating shaft 206. A first one-way valve 104 is fixedly connected to the discharge pipe 102, and a second one-way valve 105 is fixedly connected to the discharge pipe 102 and located below the first one-way valve 104. A placing table 5 is fixedly connected to the front of the machine 1, and a collecting hole 502 is provided on the placing table 5, and a grid 503 is fixedly connected to the collecting hole 502.

[0024] In this embodiment, the gel to be filled is placed into the storage barrel 101, and the piston 401 is started to drive the push rod 4 to rotate. The rotation of the push rod 4 will drive the threaded through hole 205 to rotate. The rotation of the threaded through hole 205 will drive the rotation of the rotating shaft 206. The rotating shaft 206 cooperates with the connecting groove 302. At the same time, the center of the semicircular tooth 3 is rotatably connected to the support frame 106 through the axis, and then the connecting rod 301 will drive the seat to swing back and forth on the rotating shaft 206. The swing of the connecting rod 301 will drive the semicircular tooth 3 to rotate back and forth. The semicircular tooth 3 is engaged with the convex tooth 403, and then the reciprocating rotation of the semicircular tooth 3 will drive the push rod 4 to move back and forth. The movement of the push rod 4 will drive the piston 401 to move. The piston 401 is located inside the piston tube 103. First, Figure 3It can be seen that the first one-way valve 104 and the second one-way valve 105 can only limit the downward movement of the gel, and the piston tube 103 is located between the first one-way valve 104 and the second one-way valve 105. When the piston 401 moves backward, the piston 401 will suck the gel inside the storage barrel 101 into the piston tube 103. The forward movement of the piston 401 will push the gel in the piston tube 103 out. At this time, the gel can only be discharged through the second one-way valve 105. Then, the piston 401 moves back and forth once, and a certain amount of gel will be discharged quantitatively. The reciprocating stroke of 401 is related to the rotation angle of the semicircular tooth 3, and the rotation angle of the semicircular tooth 3 is related to the swing amplitude of the connecting rod 301. The connecting rod 301 is driven by the rotating shaft 206, and the threaded through hole 205 is slidably installed in the limiting slide groove 202. Moving the threaded through hole 205 can drive the rotating shaft 206 to move, adjust the distance between the rotating shaft 206 and the center of the rotating disk 2, and then adjust the swing amplitude of the connecting rod 301, and finally adjust the amount of gel discharged in a single time, so as to facilitate the adjustment of the amount of gel filled in a single time according to needs in the later stage.

[0025] Among them, in order to achieve the purpose of adjusting the position of the limit slider 204, this device adopts the following technical solutions: a threaded adjustment rod 203 is rotatably installed in the limit slide 202, a threaded through hole 205 is opened in the limit slider 204, the threaded through hole 205 is threadedly matched with the threaded adjustment rod 203, a connecting slide is opened on one side of the support frame 106, a T-shaped slider 402 is fixed to one side of the push rod 4, and the T-shaped slider 402 cooperates with the connecting slide.

[0026] By threading the threaded adjustment rod 203 in conjunction with the threaded through hole 205, rotating the threaded adjustment rod 203 can drive the limit slider 204 to move, thereby adjusting the position of the rotating shaft 206 and controlling the swing amplitude of the connecting rod 301. The connecting groove is blocked by the push rod 4 in the figure and is not clearly shown. The connecting groove is slidably matched with the T-shaped slider 402 to limit the push rod 4 to move only forward and backward.

[0027] Among them, in order to achieve the purpose of collecting dripping gel, this device adopts the following technical solutions: a clamping block 501 is symmetrically fixed under the placement table 5, a collection box 6 is arranged under the placement table 5, and connecting slots 601 are provided on both sides of the collection box 6. The connecting slots 601 slide with the clamping block 501. A limiting groove 602 is provided on the front of the collection box 6, and a limiting pin 603 is slidably installed in the limiting groove 602. A limiting hole 504 is provided under the placement table 5, and the limiting hole 504 cooperates with the limiting pin 603. A return spring 604 is fixed in the limiting groove 602, and the other end of the return spring 604 is fixed to the limiting pin 603. A displacement handle 605 is fixed on the limiting pin 603.

[0028] By slidingly cooperating with the clamping block 501 and the connecting slot 601, the collecting box 6 is slidably installed under the placing table 5. The gel dripping from the lower end of the discharge tube 102 will enter the collecting box 6 through the collecting hole 502 and be collected, thereby effectively preventing the gel from being wasted or sticking to the bottom of the container. The return spring 604 can provide a certain thrust for the limiting pin 603. The limiting pin 603 will be inserted into the limiting hole 504 under the thrust, thereby fixing the collecting box 6 under the placing table 5. The limiting pin 603 can be driven to move by the displacement handle 605.

[0029] The working principle and usage process of the present invention are as follows: when in use, the gel to be filled needs to be placed into the storage barrel 101, and then the container containing the gel is placed on the placement table 5 and under the discharge tube 102, and the power motor 201 is started to drive the rotating disk 2 to rotate one circle. The rotation of the rotating disk 2 will drive the push rod 4 to move forward, and the movement of the push rod 4 will drive the piston 401 to move. The piston 401 moves backward to suck the gel in the storage barrel 101 into the piston tube 103, and the piston 401 moves forward to squeeze the gel in the piston tube 103 into the discharge tube 102, and then discharge it from the lower end of the discharge tube 102 and fill it into the container. Then, a new container is replaced and the power motor 201 is started again to continuously and quantitatively fill the gel.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quantitative gel filling machine, comprising a machine (1), characterized in that: A material storage barrel (101) is fixedly connected to the machine (1) via a bracket, a material discharge pipe (102) is fixedly connected to the lower end of the material storage barrel (101), a piston tube (103) is fixedly connected to the material discharge pipe (102), a piston (401) is slidably installed in the piston tube (103), a push rod (4) is fixedly connected to the rear of the piston (401), a convex tooth (403) is fixedly connected to the push rod (4), a support frame (106) is fixedly connected to one side of the support frame (106), a semicircular tooth (3) is rotatably installed on one side of the support frame (106), a connecting rod (301) is fixedly connected to the semicircular tooth (3), and a movable member (401) is fixedly connected to one side of the machine (1). A power motor (201) is provided, the output end of the power motor (201) is fixedly connected to a rotating disk (2), a limiting slide groove (202) is provided in the rotating disk (2), a limiting slider (204) is slidably installed in the limiting slide groove (202), a rotating shaft (206) is fixedly connected to one side of the limiting slider (204), a connecting groove (302) is provided in the connecting rod (301), the connecting groove (302) and the rotating shaft (206) are slidably matched, a first one-way valve (104) is fixedly connected in the discharge pipe (102), and a second one-way valve (105) is fixedly connected in the discharge pipe (102) and below the first one-way valve (104).

2. A quantitative gel filling machine according to claim 1, characterized in that: A threaded adjustment rod (203) is rotatably installed in the limiting slide groove (202), a threaded through hole (205) is provided in the limiting slider (204), and the threaded through hole (205) is threadedly matched with the threaded adjustment rod (203), a connecting slide groove is provided on one side of the support frame (106), and a T-shaped slider (402) is fixedly connected to one side of the push rod (4), and the T-shaped slider (402) and the connecting slide groove cooperate with each other.

3. The quantitative gel filling machine according to claim 1, characterized in that: A placement platform (5) is fixedly connected to the front of the machine (1), a collecting hole (502) is provided on the placement platform (5), and a grid (503) is fixedly connected inside the collecting hole (502).

4. The quantitative gel filling machine according to claim 3, characterized in that: A clamping block (501) is symmetrically fixed below the placement table (5), and a collection box (6) is provided below the placement table (5). Connecting slots (601) are provided on both sides of the collection box (6), and the connecting slots (601) are slidably matched with the clamping block (501).

5. The quantitative gel filling machine according to claim 4, characterized in that: The collecting box (6) has a limiting groove (602) on its front side, a limiting latch (603) is slidably installed in the limiting groove (602), and a limiting hole (504) is provided below the placing table (5), and the limiting hole (504) cooperates with the limiting latch (603).

6. The quantitative gel filling machine according to claim 5, characterized in that: A return spring (604) is fixedly connected in the limiting groove (602), and the other end of the return spring (604) is fixedly connected to the limiting latch (603), and a displacement handle (605) is fixedly connected to the limiting latch (603).

Citation Information

Patent Citations

  • Quantitative gel filling machine

    CN218431865U