Vertical packaging tray for light components

By designing a lightweight component vertical packaging tray, the vertical clamping structure is used to realize vertical packaging of components, solving the problem of horizontal packaging of lightweight components easily cracked, and achieving safe and efficient component pickup.

CN223253724UActive Publication Date: 2025-08-22ZHEJIANG JUHE NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422558088.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-22
Estimated Expiration
2034-10-23

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Abstract

The utility model relates to the technical field of light component packaging, and discloses a light component vertical packaging tray which comprises a bottom plate. The first enclosure frame is arranged on the side of the top surface of the bottom plate; the side supporting mechanisms are arranged on the two sides of the first enclosure frame correspondingly, a packaging space is defined by the side supporting mechanisms and the first enclosure frame, and an inlet is formed in the side, away from the first enclosure frame, of the packaging space. The first latch tray is connected with the bottom plate, and latches of the first latch tray are vertically upward; the second latch tray is connected with the first enclosure frame, and latches of the second latch tray are perpendicular to latches of the first latch tray; the second latch tray is connected with the first enclosure frame, the third latch tray is connected with the first enclosure frame, the third latch tray is located above the second latch tray, and latches of the third latch tray are parallel to those of the second latch tray. And the condition that the component is pinched to have subfissure by using great force is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of lightweight component packaging, in particular to a lightweight component vertical packaging tray. Background Art

[0002] Lightweight modules are manufactured from lightweight materials, boasting a compact structure, high strength, and excellent flexibility. These modules are characterized by their lightweight structure and high strength while maintaining excellent flexibility. These modules are widely used in the photovoltaic field. Their lightweight properties allow them to be applied in various applications requiring lightweighting, such as building exterior decoration and solar panel manufacturing.

[0003] Most of the existing lightweight component packaging is horizontal packaging, which also has some disadvantages. When taking the component, it is inevitable to pinch the edge of the component with your hands and pick up the component with a certain amount of force. This process will cause hidden cracks in the component. Utility Model Content

[0004] The purpose of the utility model is to provide a lightweight component vertical packaging tray, aiming to solve or improve at least one of the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention provides the following solutions: The present invention provides a lightweight component vertical packaging pallet, comprising:

[0006] base plate;

[0007] A first surrounding frame is provided on the side of the top surface of the bottom plate;

[0008] a pair of side support mechanisms, respectively provided on both sides of the first enclosure frame, wherein the pair of side support mechanisms and the first enclosure frame together form a packaging space, wherein a side of the packaging space away from the first enclosure frame is an entrance, and the side support mechanisms have an operation port;

[0009] A first latching tooth tray is located at the entrance of the packaging space, the first latching tooth tray is connected to the bottom plate, and the latching teeth of the first latching tooth tray are vertically upward;

[0010] a second latching tooth tray, located in the packaging space, the second latching tooth tray being connected to the first surrounding frame, the latching teeth of the second latching tooth tray being perpendicular to the latching teeth of the first latching tooth tray;

[0011] The third latching tooth tray is located in the packaging space, the third latching tooth tray is connected to the first frame, the third latching tooth tray is located above the second latching tooth tray, the latching teeth of the third latching tooth tray are parallel to the latching teeth of the second latching tooth tray, and the latching tooth depth of the third latching tooth tray is greater than the latching tooth depth of the second latching tooth tray.

[0012] Optionally, the side support mechanism includes a second frame and a supporting guard connected to the bottom plate, the second frame is connected to the first frame, a connecting strip is connected between the second frame and the top of the supporting guard, and the second frame, the supporting guard, the connecting strip and the bottom plate together form the operating port.

[0013] Optionally, the width of one of the second surrounding frames is smaller than the width of another second surrounding frame.

[0014] Optionally, the supporting ribs are of right-angle structure.

[0015] Optionally, a fourth latch tray is further included, which is located in the packaging space, the fourth latch tray is connected to the bottom plate, and the fourth latch tray is close to the first frame, and the latch teeth of the fourth latch tray are vertically upward.

[0016] Optionally, the package includes a plurality of reinforced pallets located in the packaging space, and the reinforced pallets are connected to the bottom plate.

[0017] Optionally, four reinforcement frames are further included, wherein the reinforcement frames are connected to the bottom plate, and the sides of the bottom plate are enclosed by the four reinforcement frames to form a rectangle.

[0018] Optionally, it further includes a plurality of lower tie bars located below the bottom plate, and a plurality of base feet are connected between the lower tie bars and the bottom plate.

[0019] The utility model discloses the following technical effects: when packing lightweight components, it is only necessary to push the lightweight components in from the entrance, so that the lightweight components are sequentially locked in the first latching tooth tray, the second latching tooth tray and the third latching tooth tray, and the latching tooth depth of the third latching tooth tray is greater than the latching tooth depth of the second latching tooth tray, which effectively restrains the upper part of the lightweight component and can effectively prevent the component from falling out, forming a vertical packaging method. When taking out the lightweight component, it is not necessary to lift it very high, but only to move the lightweight component in horizontally, and it will not take a lot of force to pinch the component to produce hidden cracks. When taking out the lightweight component, it can also be taken out by pushing the lightweight component. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of this application. The exemplary embodiments and descriptions of this application are intended to explain this application and do not constitute an improper limitation on this application. In the accompanying drawings:

[0021] Figure 1 It is a structural diagram of the present utility model.

[0022] In the figure: 1. Base plate; 2. First frame; 3. First latch tray; 4. Second latch tray; 5. Third latch tray; 6. Second frame; 7. Support rib; 8. Connecting strip; 9. Fourth latch tray; 10. Reinforcement tray; 11. Reinforcement frame; 12. Lower tie bar; 13. Bottom foot. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0025] Reference Figure 1 The utility model provides a lightweight component vertical packaging pallet, comprising:

[0026] Base plate 1;

[0027] The first surrounding frame 2 is arranged on the top side of the bottom plate 1;

[0028] A pair of side support mechanisms are respectively provided on both sides of the first enclosure frame 2. The pair of side support mechanisms and the first enclosure frame 2 enclose a packaging space. The side of the packaging space away from the first enclosure frame 2 is an entrance. The side support mechanisms have an operation port.

[0029] The first latch tray 3 is located at the entrance of the packaging space. The first latch tray 3 is connected to the bottom plate 1, and the latch teeth of the first latch tray 3 are vertically upward;

[0030] The second latch tray 4 is located in the packaging space. The second latch tray 4 is connected to the first surrounding frame 2. The latch teeth of the second latch tray 4 are perpendicular to the latch teeth of the first latch tray 3.

[0031] The third latch tray 5 is located in the packaging space. The third latch tray 5 is connected to the first frame 2. The third latch tray 5 is located above the second latch tray 4. The teeth of the third latch tray 5 are parallel to the teeth of the second latch tray 4, and the tooth depth of the third latch tray 5 is greater than the tooth depth of the second latch tray 4.

[0032] When packing lightweight components, it is only necessary to push the lightweight components in from the entrance so that the lightweight components are sequentially locked into the first latch tray 3, the second latch tray 4 and the third latch tray 5, and the latch depth of the third latch tray 5 is greater than the latch depth of the second latch tray 4, which effectively restrains the upper part of the lightweight components and can effectively prevent the components from falling out, forming a vertical packaging method. When taking out the lightweight components, it is not necessary to lift them very high, but only to move the lightweight components in horizontally, and it will not take a lot of force to pinch the components to cause hidden cracks. When taking out the lightweight components, they can also be taken out by pushing the lightweight components.

[0033] Furthermore, the latching depth of the third latching tooth tray 5 is greater than the latching depth of the second latching tooth tray 4 by 10 mm.

[0034] A further optimized solution is that the side support mechanism includes a second frame 6 and a supporting guard 7 connected to the base plate 1, the second frame 6 is connected to the first frame 2, and a connecting strip 8 is connected between the top ends of the second frame 6 and the supporting guard 7, and the second frame 6, the supporting guard 7, the connecting strip 8 and the base plate 1 together form an operating port.

[0035] The second surrounding frame 6, the supporting ribs 7 and the connecting strips 8 protect the sides of the lightweight component, and the formed operating openings are convenient for operators to operate.

[0036] In a further optimized solution, the width of one of the second surrounding frames 6 is smaller than the width of the other second surrounding frame 6 .

[0037] When the last lightweight component block is fully loaded, it will be difficult to insert the edge lightweight components. Reducing the design width of the second surrounding frame 6 on one side can make it more convenient and quick to place the lightweight components.

[0038] To further optimize the solution, the supporting rib 7 is a right-angle structure.

[0039] A further optimized solution also includes a fourth latch tray 9, which is located in the packaging space. The fourth latch tray 9 is connected to the bottom plate 1, and the fourth latch tray 9 is close to the first frame 2, and the teeth of the fourth latch tray 9 are vertically upward.

[0040] The fourth latch tray 9 can improve the restraint effect on lightweight components.

[0041] A further optimized solution includes multiple reinforced pallets 10 located in the packaging space. The reinforced pallets 10 are connected to the bottom plate 1, which can increase the force-bearing area of ​​the bottom of the lightweight component, making it less likely to deform or bend when the bottom of the lightweight component is subjected to force.

[0042] A further optimized solution further includes four reinforcing frames 11 , which are connected to the bottom plate 1 , and the sides of the bottom plate 1 formed by the four reinforcing frames 11 form a rectangle.

[0043] A further optimized solution further includes a plurality of lower tie bars 12 located below the base plate 1 , and a plurality of base feet 13 are connected between the lower tie bars 12 and the base plate 1 .

[0044] The bottom foot 13 and the lower tie bar 12 can effectively improve the strength of the bottom plate 1 .

[0045] Furthermore, after the lightweight components are installed, wooden strips are installed between a pair of supporting ribs 7 to provide packing space for the transverse packing tape, so that the entire structure will not be subjected to stress cracks in the lightweight components due to packaging problems during packing.

[0046] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

[0047] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A lightweight component vertical packaging pallet, characterized in that: include: Bottom plate (1); A first surrounding frame (2) is arranged on the side of the top surface of the bottom plate (1); A pair of side support mechanisms are respectively arranged on both sides of the first enclosure frame (2); the pair of side support mechanisms and the first enclosure frame (2) enclose a packaging space; a side of the packaging space away from the first enclosure frame (2) is an entrance; and the side support mechanisms are provided with an operating port; A first latching tooth tray (3) is located at the entrance of the packaging space, the first latching tooth tray (3) is connected to the bottom plate (1), and the latching teeth of the first latching tooth tray (3) are vertically upward; A second latching tooth tray (4) is located in the packaging space, the second latching tooth tray (4) is connected to the first surrounding frame (2), and the latching teeth of the second latching tooth tray (4) are perpendicular to the latching teeth of the first latching tooth tray (3); The third latching tooth tray (5) is located in the packaging space, the third latching tooth tray (5) is connected to the first surrounding frame (2), the third latching tooth tray (5) is located above the second latching tooth tray (4), the latching teeth of the third latching tooth tray (5) are parallel to the latching teeth of the second latching tooth tray (4), and the latching tooth depth of the third latching tooth tray (5) is greater than the latching tooth depth of the second latching tooth tray (4).

2. The lightweight component vertical packaging pallet according to claim 1, characterized in that: The side support mechanism comprises a second enclosure frame (6) and a supporting rib (7) connected to the bottom plate (1); the second enclosure frame (6) is connected to the first enclosure frame (2); a connecting strip (8) is connected between the top ends of the second enclosure frame (6) and the supporting rib (7); the second enclosure frame (6), the supporting rib (7), the connecting strip (8) and the bottom plate (1) together form the operating port.

3. The lightweight component vertical packaging pallet according to claim 2, characterized in that: The width of one of the second surrounding frames (6) is smaller than the width of the other second surrounding frame (6).

4. The lightweight component vertical packaging pallet according to claim 2, characterized in that: The supporting rib (7) is a right-angle structure.

5. The lightweight component vertical packaging pallet according to claim 1, characterized in that: It also includes a fourth latch tray (9) located in the packaging space, the fourth latch tray (9) is connected to the bottom plate (1), and the fourth latch tray (9) is close to the first surrounding frame (2), and the latch teeth of the fourth latch tray (9) are vertically upward.

6. The lightweight component vertical packaging pallet according to claim 1, characterized in that: It also includes a plurality of reinforced trays (10) located in the packaging space, and the reinforced trays (10) are connected to the bottom plate (1).

7. The lightweight component vertical packaging pallet according to claim 1, characterized in that: It also includes four reinforcement frames (11), which are connected to the bottom plate (1), and the sides of the four reinforcement frames (11) and the bottom plate (1) are combined to form a rectangle.

8. The lightweight component vertical packaging pallet according to claim 1, characterized in that: It also includes a plurality of lower tie bars (12) located below the bottom plate (1), and a plurality of base feet (13) are connected between the lower tie bars (12) and the bottom plate (1).