Material barrel conveying mechanism for reaction kettle

By introducing rotating components and universal seats into the material bucket conveying mechanism, the dumping problem of material buckets during horizontal transmission is solved, stable transportation and efficient loading of material buckets are achieved, and working efficiency is improved.

CN223254020UActive Publication Date: 2025-08-22QINGDAO SHUANGLI CHEM CO LTD
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Patent Information

Application Number
CN202422260949.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-22
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing material barrel conveying mechanism is prone to dumping during horizontal transmission, resulting in damage and environmental pollution. It also requires manual transport to the reactor, which is inefficient.

Method used

A material bucket conveying mechanism for reactors is designed, using rotating components and universal seats to realize the rotation of the conveying components in the horizontal and vertical directions, and can transport the material bucket to a loading table of a specific height, reducing manual operation.

Benefits of technology

It realizes stable transportation and efficient loading of material barrels, reduces the intensity of manpower transportation and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223254020U_ABST
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Abstract

The material barrel conveying mechanism for the reaction kettle comprises a frame body assembly, a rotating assembly with a rotating function is installed at one end of the frame body assembly, a conveying assembly with a loading function is installed at the top of the rotating assembly, the rotating assembly comprises a servo motor, an output shaft of the servo motor is in key connection with a first rotating rod, and the output shaft of the servo motor is in key connection with a second rotating rod. A first rotating rod is fixedly installed on the outer side of the conveying assembly, a gear is fixedly installed on the outer side of the first rotating rod, a gear plate is meshed with the outer side of the gear, a base is fixedly installed on the top of the gear plate, and a fixing rod is fixedly installed on the outer side of the base in a penetrating mode. Through the arrangement of the universal seat in the conveying assembly, the conveying angle of the barrel frame in the conveying assembly can be changed in the horizontal direction and the vertical direction, so that the material barrels are conveyed to the charging table with a certain height, workers can take and use the material barrels conveniently, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical dyes, in particular to a material barrel conveying mechanism for a reaction kettle. Background Art

[0002] Chemical dyes are chemical substances that have color and can color other substances. They are compounds, such as phenolic dyes, ketone-alcohol fuels, azo dyes, etc. During the production process of these dyes, multiple reagents and raw materials need to be mixed in a reactor. These materials are generally purchased from different manufacturers. In order to facilitate long-distance transportation, they are generally loaded in barrels. Therefore, a material barrel conveying mechanism for the reactor is required.

[0003] The existing material barrel conveying mechanism is generally a horizontal conveyor belt. The material barrel is placed on the surface of the conveyor belt and conveyed to the location of the reactor. Because the material barrel is generally cylindrical, it may fall over due to inertia or accumulation during the conveying process. In severe cases, it may be damaged, resulting in waste of raw materials and environmental pollution.

[0004] According to the publication number: CN218261920, a conveyor line with an anti-dumping function for filling equipment is disclosed, which relates to the technical field of filling equipment. The conveyor line with an anti-dumping function for filling equipment includes a conveyor platform, baffles are provided at both ends of the conveyor platform, telescopic rods are connected to the sides of the baffles, a guide plate is fixedly installed at one end of the telescopic rod, rolling balls are provided on the sides of the guide plate, and legs are provided at the bottom of the conveyor platform, the legs are connected to the surface of the base, a shell is provided at the bottom of the conveyor platform, and a driver is provided on the surface of the conveyor platform. The utility model achieves the effects of anti-dumping, stable transportation, and anti-slipping and deviation by providing guide plates, rolling balls, baffles, telescopic rods and anti-dumping fixtures, and solves the problems that materials may deviate during transfer, causing the tank body to dump or even fall, and that the conveyor belt may slip during transportation, causing the tank body to shake and the liquid inside to spill.

[0005] According to the above introduction, a fixing device is added to the material barrel transfer device to prevent the material barrel from tipping over. Since the device is placed in a horizontal direction, the reactor generally has a certain height. After the material barrel is transported to the reactor, it still needs to be manually transported to the loading platform of the reactor, and the material barrel after unloading still needs to be manually transported to the designated location, resulting in low work efficiency. Therefore, we need to propose a material barrel conveying mechanism for the reactor. Utility Model Content

[0006] The purpose of the utility model is to provide a material barrel conveying mechanism for a reactor. By setting a rotating component, starting the rotating component drives the conveying component to move along the rolling groove inside the frame. By setting the universal seat in the conveying component, the universal seat can be rotated in the horizontal and vertical directions, so that the conveying component can transport the material barrel to a specific position. The transportation height is set to the height of the reactor loading platform, which is convenient for the staff to pick up the material barrel on the loading platform. The empty barrel after unloading can also be placed on the conveying component and transported to the designated location, reducing the intensity of human transportation, so as to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a material barrel conveying mechanism for a reactor, comprising a frame assembly, a rotating assembly with a rotating function is installed at one end of the frame assembly, a conveying assembly with a loading function is installed on the top of the rotating assembly, the rotating assembly comprises a servo motor, the output shaft of the servo motor is keyed to a first rotating rod, a gear is fixedly installed on the outer side of the first rotating rod, a gear plate is meshed with the outer side of the gear, a base is fixedly installed on the top of the gear plate, a fixed rod is fixedly installed on the outer side of the base in a penetrating manner, rollers are rotatably installed on both ends of the fixed rod, a barrel rack is fixedly installed on the top of the base, and a universal seat is fixedly installed on the outer side of the base.

[0008] Preferably, the frame assembly includes a frame, an inner side wall of the frame is provided with a rolling groove, and the roller is rotatably installed inside the rolling groove.

[0009] Preferably, a support plate is fixedly mounted on the outer side of the frame, and the bottom of the servo motor is fixedly mounted on the top of the support plate.

[0010] Preferably, the rotating assembly includes two sets of second rotating rods, a driven wheel is fixedly mounted on one end of the second rotating rod, and a gear is mounted on the outer side of the second rotating rod.

[0011] Preferably, two sets of driving wheels are fixedly mounted on the outer side of the first rotating rod in sequence, and belts are rotatably mounted on the outer sides of the driving wheel and the driven wheel.

[0012] Preferably, both ends of the first rotating rod and the second rotating rod are rotatably mounted on the side wall of the frame, and one end of the first rotating rod and the second rotating rod passes through the outside of the frame.

[0013] Preferably, a loading platform is fixedly mounted on one end of the frame, a reactor is placed below the loading platform, a top of the reactor is connected to a feed port, and one end of the feed port passes through the top of the loading platform.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model is provided with a rotating component, and the rotating component is started to drive the conveying component to move along the track of the frame component. Through the universal seat setting in the conveying component, the barrel rack in the conveying component can change the transportation angle in the horizontal direction and the vertical direction, thereby achieving the effect of conveying the material barrel to a loading platform with a certain height, making it convenient for workers to access it and improving work efficiency.

[0016] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained by the structures indicated in the description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the dissected structure of the frame of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the barrel rack of the utility model;

[0020] Figure 4 This is a schematic diagram of the gear installation structure of the utility model.

[0021] In the figure: 1. Frame assembly; 11. Frame; 12. Rolling trough; 2. Rotating assembly; 21. Support plate; 22. Servo motor; 23. First rotating rod; 24. Driving wheel; 25. Belt; 26. Driven wheel; 27. Second rotating rod; 28. Gear; 3. Conveying assembly; 31. Gear plate; 32. Base; 33. Fixed rod; 34. Roller; 35. Bucket rack; 36. Universal seat; 4. Loading platform; 5. Feed port; 6. Reactor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4The utility model provides a material barrel conveying mechanism for a reactor, including a frame assembly 1, a rotating assembly 2 with a rotating function is installed at one end of the frame assembly 1, a conveying assembly 3 with a loading function is installed on the top of the rotating assembly 2, the rotating assembly 2 includes a servo motor 22, the output shaft of the servo motor 22 is keyed to a first rotating rod 23, a gear 28 is fixedly installed on the outer side of the first rotating rod 23, a gear plate 31 is meshed with the outer side of the gear 28, a base 32 is fixedly installed on the top of the gear plate 31, a fixed rod 33 is fixedly installed on the outer side of the base 32 in a penetrating manner, rollers 34 are rotatably installed at both ends of the fixed rod 33, a barrel frame 35 is fixedly installed on the top of the base 32, and a universal seat 36 is fixedly installed on the outer side of the base 32.

[0024] During use: start the servo motor 22 to drive the first rotating rod 23 to rotate, and utilize the connection relationship between the first rotating rod 23, the driving wheel 24, the belt 25, the driven wheel 26, and the second rotating rod 27. The rotation of the first rotating rod 23 drives the second rotating rod 27 to rotate. The rotation of the first rotating rod 23 and the second rotating rod 27 drives the gear 28 to rotate at the same time. The rotation of the gear 28 drives the gear plate 31 to move, and the gear plate 31 drives the base 32 to move. At the same time, the base 32 drives the bucket rack 35 to move, thereby achieving the effect of the bucket rack 35 driving the material barrel to move. Through the arrangement of the roller 34 and the rolling groove 12, the conveying assembly 3 is ensured to operate stably inside the frame 11. Through the arrangement of the universal seat 36, the conveying assembly 3 can achieve the effect of rotating in the horizontal and vertical directions, and the material barrel can be transported to a certain height, reducing the work intensity of the workers.

[0025] The frame assembly 1 includes a frame 11 , an inner wall of the frame 11 is provided with a rolling groove 12 , and a roller 34 is rotatably installed inside the rolling groove 12 . The roller 34 rolls inside the rolling groove 12 to improve the operating stability of the conveying assembly 3 .

[0026] Furthermore, a support plate 21 is fixedly mounted on the outer side of the frame 11 , and the bottom of the servo motor 22 is fixedly mounted on the top of the support plate 21 . The arrangement of the support plate 21 improves the operating stability of the servo motor 22 .

[0027] Preferably, the rotating assembly 2 includes two sets of second rotating rods 27, a driven wheel 26 is fixedly installed at one end of the second rotating rod 27, a gear 28 is installed on the outside of the second rotating rod 27, the driven wheel 26 drives the second rotating rod 27 to rotate, and the second rotating rod 27 drives the gear 28 to rotate.

[0028] Furthermore, two sets of driving wheels 24 are fixedly installed on the outer side of the first rotating rod 23 in sequence, and belts 25 are rotatably installed on the outer sides of the driving wheel 24 and the driven wheel 26. The driving wheel 24 and the driven wheel 26 are rotatably connected by the belt 25, so that the driving wheel 24 rotates and drives the driven wheel 26 to rotate in the same direction at the same time.

[0029] Preferably, both ends of the first rotating rod 23 and the second rotating rod 27 are rotatably mounted on the side wall of the frame 11, and one end of the first rotating rod 23 and the second rotating rod 27 passes through the outside of the frame 11. The relationship between the first rotating rod 23 and the second rotating rod 27 and the frame 11 is utilized to achieve the effect of fixed rotation of the first rotating rod 23 and the second rotating rod 27 at one end of the frame 11.

[0030] Among them, a loading platform 4 is fixedly installed at one end of the frame 11, a reactor 6 is placed under the loading platform 4, and the top of the reactor 6 is connected to a feed port 5. One end of the feed port 5 passes through the top of the loading platform 4, which makes it convenient for personnel to stand on the loading platform 4 to load materials into the interior of the reactor 6 from the feed port 5, thereby improving the loading efficiency.

[0031] During specific use: the material barrel is placed in the barrel rack 35, and the servo motor 22 is started. The servo motor 22 drives the first rotating rod 23 to rotate, and the first rotating rod 23 drives the driving wheel 24 to rotate. By utilizing the rotational connection relationship between the driving wheel 24, the belt 25, and the driven wheel 26, the driving wheel 24 rotates to drive the driven wheel 26 to rotate, and the driven wheel 26 drives the second rotating rod 27 to rotate. The rotation of the first rotating rod 23 and the second rotating rod 27 simultaneously drives the gear 28 to rotate. By utilizing the meshing relationship between the gear 28 and the gear plate 31, the rotation of the gear 28 drives the gear plate 31 to move in the horizontal direction. Because there are gaps between the gear plates 31, multiple gears 28 are provided to avoid the misalignment of one of the gears 28 and the gear plate 31 and thus stopping the conveying.

[0032] The gear plate 31 drives the base 32 to move, and the base 32 drives the barrel rack 35 to move. At the same time, the base 32 drives the fixed rod 33 to move, and the fixed rod 33 drives the roller 34 to roll in the rolling groove 12. The rolling groove 12 controls the movement trajectory of the conveying component 3. When the conveying component 3 needs to change the running direction, the universal seat 36 rotates in the horizontal and vertical directions, thereby achieving the effect of adjusting the running direction of the conveying component 3. When the material barrel is delivered to the position of the loading platform 4, the staff will take out the material barrel directly, pour the material into the feed port 5 to complete the loading work, and then place the empty material barrel in any barrel rack 35 and transport it to the designated location. Through the above arrangement, the material barrel can be transported to the loading platform 4 with a certain height, which is convenient for the staff to take and improve work efficiency.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A material barrel conveying mechanism for a reactor, characterized by: The invention comprises a frame assembly (1), wherein a rotating assembly (2) with a rotating function is installed at one end of the frame assembly (1), a conveying assembly (3) with a loading function is installed on the top of the rotating assembly (2), the rotating assembly (2) comprises a servo motor (22), an output shaft of the servo motor (22) is keyed to a first rotating rod (23), a gear (28) is fixedly installed on the outer side of the first rotating rod (23), a gear plate (31) is meshed with the outer side of the gear (28), a base (32) is fixedly installed on the top of the gear plate (31), a fixed rod (33) is fixedly installed on the outer side of the base (32), rollers (34) are rotatably installed at both ends of the fixed rod (33), a barrel rack (35) is fixedly installed on the top of the base (32), and a universal seat (36) is fixedly installed on the outer side of the base (32).

2. A material barrel conveying mechanism for a reactor according to claim 1, characterized in that: The frame assembly (1) comprises a frame (11), an inner side wall of the frame (11) is provided with a rolling groove (12), and the roller (34) is rollingly mounted inside the rolling groove (12).

3. The material barrel conveying mechanism for a reactor according to claim 2, characterized in that: A support plate (21) is fixedly mounted on the outer side of the frame (11), and the bottom of the servo motor (22) is fixedly mounted on the top of the support plate (21).

4. The material barrel conveying mechanism for a reactor according to claim 1, characterized in that: The rotating assembly (2) comprises two sets of second rotating rods (27), one end of each of the second rotating rods (27) is fixedly mounted with a driven wheel (26), and a gear (28) is mounted on the outer side of the second rotating rod (27).

5. The material barrel conveying mechanism for a reactor according to claim 1, characterized in that: Two sets of driving wheels (24) are fixedly mounted on the outer side of the first rotating rod (23) in sequence, and belts (25) are rotatably mounted on the outer sides of the driving wheel (24) and the driven wheel (26).

6. The material barrel conveying mechanism for a reactor according to claim 1, characterized in that: Both ends of the first rotating rod (23) and the second rotating rod (27) are rotatably mounted on the side wall of the frame (11), and one end of the first rotating rod (23) and the second rotating rod (27) passes through the outside of the frame (11).

7. The material barrel conveying mechanism for a reactor according to claim 6, characterized in that: A loading platform (4) is fixedly mounted on one end of the frame (11), a reaction kettle (6) is placed below the loading platform (4), a top of the reaction kettle (6) is connected to a feed port (5), and one end of the feed port (5) extends above the loading platform (4).