Belt pear type coal scraper capable of reducing maintenance cost

By introducing coal scraping and coal sweeping components, including V-shaped coal scraping plates and cleaning rollers, the problem of the belt pear scraping requires additional start of the belt conveyor device in the belt pear scraping machine, achieving more efficient coal scraping effect and reducing maintenance costs.

CN223254091UActive Publication Date: 2025-08-22安徽恒源煤电股份有限公司
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Patent Information

Application Number
CN202422709263.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-08-22
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing belt pear-type coal scraper needs to start the belt conveyor on one side at the same time when working, which increases the maintenance cost of the equipment and the coal scraping effect is not thorough. The residual coal needs to be restored through an additional belt conveyor.

Method used

Coal scraping and coal sweeping components are added to the belt pear-type coal scraper, including V-type coal scraping plate and cleaning roller. The cylinder drives the lifting plate to drive the V-type coal scraping plate to fit the belt, and rotates the cleaning brush strip and cleaning roller to remove residual coal on the belt and avoid the use of additional belt conveyors.

Benefits of technology

It effectively reduces equipment maintenance costs, improves the coal unloading effect, ensures that the coal on the belt is completely scraped off, prevents residual coal from entering the conveying device, and improves the thoroughness and efficiency of scraping coal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a belt pear type coal scraper capable of reducing maintenance cost, and belongs to the technical field of coal ploughs. Comprising a belt conveyor, the belt conveyor comprises a support and a belt, a pear-type coal scraping component is arranged on one side of the top of the support, a coal scraping and sweeping component is arranged at the top of the support and comprises a supporting plate, a mounting plate is arranged at the top of the supporting plate, air cylinders are arranged at the four corners of the top of the mounting plate, and a lifting plate is arranged between the ends of telescopic rods of the air cylinders. V-shaped coal scraping plates are symmetrically arranged on the two sides of the lower portion of the lifting plate, L-shaped plates are symmetrically arranged on the two side walls of the lifting plate, and a sweeping roller is rotationally connected between the L-shaped plates. The coal scraping and sweeping component and the sweeping brush strip rotate to sweep off fine-particle coal slag adhered to the surface of the belt, the V-shaped coal scraping plates on the two sides further scrape coal, residual coal and coal adhered to the belt can be further scraped clean, a belt conveying device does not need to be additionally arranged, the maintenance cost of equipment can be effectively reduced, and the working efficiency is improved. Coal on the belt can be scraped clean, and the coal unloading effect is greatly improved.
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Description

Technical Field

[0001] The utility model provides a belt pear-type coal scraper capable of reducing maintenance costs, and belongs to the technical field of coal plows. Background Art

[0002] The belt pear-type coal scraper is also called coal plow for short. It mainly includes a belt conveyor and a pear-type coal scraper component. The coal to be unloaded is transported through the belt on the belt conveyor. Through the pear-type coal scraper component, with a cylinder or other energy as the power source, the telescopic rod of the cylinder extends to drive the plow head to descend, which can scrape the coal on the belt. It is widely used in power plants, coal-fired plants and other places.

[0003] Existing belt pear-type coal scrapers can basically meet the needs of use. However, during use, the belt pear-type coal scraper has only one pear-type coal scraper component. When the material on the belt of the conveyor belt passes through the pear-type coal scraper component, it cannot be completely unloaded. It is often necessary to set a belt conveyor device on the side of the belt pear-type coal scraper to transport the remaining coal to the belt conveyor for coal return. Therefore, the belt conveyor device needs to be started at the same time when the belt pear-type coal scraper is working, which increases the maintenance cost of the equipment to a certain extent. In addition, the belt pear-type coal scraper is often unable to scrape the coal on the belt cleanly, and the coal unloading effect needs to be improved. Based on this, the utility model provides a belt pear-type coal scraper with reduced maintenance costs. Utility Model Content

[0004] The technical problem solved by the utility model is that when the belt pear-type coal scraper is working, the belt conveyor device on one side thereof needs to be started simultaneously, which increases the maintenance cost of the equipment. The belt pear-type coal scraper is often unable to scrape the coal on the belt clean, and the coal unloading effect needs to be improved.

[0005] In order to solve the technical problem, the technical solution provided by the utility model is: a belt pear-type coal scraper with reduced maintenance costs, including a belt conveyor, the belt conveyor including a bracket, a belt arranged between the brackets, a pear-type coal scraping component is provided on one side of the top of the bracket, and a coal scraping and sweeping component is provided on the top of the bracket and is placed on one side of the pear-type coal scraping component, the coal scraping and sweeping component includes a support plate, a mounting plate is provided on the top of the support plate, a cylinder is provided at the four corners of the top of the mounting plate, a lifting plate is provided between the ends of the telescopic rod of the cylinder, V-shaped scraping plates are symmetrically provided on both sides below the lifting plate, L-shaped plates are symmetrically provided on both side walls of the lifting plate, a cleaning roller placed between the V-shaped scraping plates is rotatably connected between the L-shaped plates, and a motor for driving the cleaning roller to rotate is provided on the outer wall of the L-shaped plate on one side.

[0006] Furthermore, both ends of the cleaning roller are provided with a rotating rod rotatably connected to the side wall of the L-shaped plate, and the output end of the motor is fixedly connected to one end of the rotating rod.

[0007] Furthermore, the support plate is symmetrically fixed on the top of the bracket, and the end of the telescopic rod of the cylinder passes through the mounting plate and is fixedly connected to the top of the lifting plate.

[0008] Furthermore, support rods are symmetrically provided between the bottom of the lifting plate and the top of the V-shaped coal scraper plate.

[0009] Furthermore, the V-shaped coal scraper and the cleaning roller are both placed above the belt, and the roller body of the cleaning roller is provided with a cleaning brush strip that fits the belt surface.

[0010] Beneficial effects of the utility model:

[0011] The V-shaped coal scraper is raised and lowered to fit the upper surface of the belt through the coal scraping and sweeping components. At this time, the cleaning brush is in contact with the belt surface. The motor is started to rotate the cleaning roller and the cleaning brush, thereby sweeping away the fine particles of coal slag adhering to the belt surface. When the belt is being conveyed, the belt that has been scraped off the coal by the pear-shaped coal scraper is further scraped off by the V-shaped coal scrapers on both sides, which can further scrape off the residual and adhering coal on the belt. There is no need to add a belt conveyor for coal return work, which can effectively reduce the maintenance cost of the equipment to prevent residual coal from entering the belt conveyor. The coal on the belt can be scraped clean, and the coal unloading effect is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a plan view of the utility model.

[0013] Figure 2 This is a schematic diagram of the structure of the coal scraping and sweeping components of the utility model Figure 1 .

[0014] Figure 3 This is a schematic diagram of the structure of the coal scraping and sweeping components of the utility model Figure 2 .

[0015] 1. Belt conveyor; 2. Pear-shaped coal scraper component; 3. Coal scraper and sweeper component; 4. Support plate; 5. Mounting plate; 6. Cylinder; 7. Lifting plate; 8. V-shaped coal scraper; 9. L-shaped plate; 10. Cleaning roller; 11. Motor; 12. Rotating rod; 13. Support rod; 14. Cleaning brush bar. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] According to the attached Figure 1As shown: The utility model provides a belt pear-type coal scraper that reduces maintenance costs: it includes a belt conveyor 1, the belt conveyor 1 includes a bracket, a belt arranged between the brackets, and a pear-type coal scraper component 2 is provided on one side of the top of the bracket. The coal to be unloaded is transported through the belt on the belt conveyor 1, and the coal on the belt can be scraped off by the pear-type coal scraper component 2.

[0018] According to the attached Figure 1 、 2 As shown in Figure 3: a coal scraping and sweeping component 3 is provided on the top of the bracket and is placed on one side of the pear-shaped coal scraping component 2. The coal scraping and sweeping component 3 includes a support plate 4, a mounting plate 5 is provided on the top of the support plate 4, and a cylinder 6 is provided at the four corners of the top of the mounting plate 5. A lifting plate 7 is provided between the ends of the telescopic rod of the cylinder 6, and V-shaped coal scraping plates 8 are symmetrically provided on both sides below the lifting plate 7. The support plate 4 is symmetrically fixed on the top of the bracket, and the ends of the telescopic rod of the cylinder 6 pass through the mounting plate 5 and are fixedly connected to the top of the lifting plate 7. A support rod 13 is symmetrically provided between the bottom of the lifting plate 7 and the top of the V-shaped coal scraping plate 8, which plays a fixing role. By starting the cylinder 6, the lifting plate 7 is driven to rise and fall, and then The support rod 13 and the bottom V-shaped scraper 8 are driven to rise and fall until the V-shaped scraper 8 is raised and lowered to fit the upper surface of the belt. During the transmission, the belt that has scraped off the coal through the pear-shaped scraper component 2 passes through the V-shaped scrapers 8 on both sides to further scrape the coal, which can further scrape off the coal remaining on the belt. Compared with the traditional method of setting a belt conveyor on one side of the belt conveyor 1, the remaining coal is transported to the belt conveyor for coal return, which can effectively reduce the maintenance cost of the equipment and scrape the coal on the belt to prevent residual coal from entering the belt conveyor, thereby greatly improving the use effect.

[0019] According to the attached Figure 3 As shown: L-shaped plates 9 are symmetrically provided on both side walls of the lifting plate 7, and a cleaning roller 10 placed between the V-shaped scraper plates 8 is rotatably connected between the L-shaped plates 9. A motor 11 that drives the cleaning roller 10 to rotate is provided on the outer wall of the L-shaped plate 9 on one side. Both ends of the cleaning roller 10 are provided with a rotating rod 12 that is rotatably connected to the side wall of the L-shaped plate 9. The output end of the motor 11 is fixedly connected to the end of the rotating rod 12 at one end. The V-shaped scraper plate 8 and the cleaning roller 10 are both placed above the belt. A cleaning brush strip 14 is provided on the roller body of the cleaning roller 10 that fits the belt surface. When the V-shaped scraper plate 8 is lifted and fitted with the upper surface of the belt, the cleaning brush strip 14 fits with the belt surface. By starting the motor 11, the rotating rod 12 is driven to rotate, which in turn drives the cleaning roller 10 and the cleaning brush strip 14 to rotate, thereby being able to sweep away the fine particles of coal slag adhering to the belt surface.

[0020] Principle of the utility model

[0021] When in use, the coal to be unloaded is transported through the belt on the belt conveyor 1, and the coal on the belt can be scraped off by the pear-type coal scraping component 2. The lifting plate 7 is driven up and down by starting the cylinder 6, and then the support rod 13 and the bottom V-shaped coal scraping plate 8 are driven up and down until the V-shaped coal scraping plate 8 is lifted and down to fit the upper surface of the belt. When the V-shaped coal scraping plate 8 is lifted and down to fit the upper surface of the belt, the cleaning brush strip 14 is in fit with the belt surface. The rotating rod 12 is driven to rotate by starting the motor 11, and then the cleaning roller 10 and the cleaning brush strip 14 are driven to rotate, so that the fine particles adhering to the belt surface can be removed. The coal slag is swept away, and when the belt is conveying, the pear-shaped coal scraping component 2 scrapes away the coal from the belt, and the V-shaped coal scraping plates 8 on both sides further scrape the coal, which can further scrape away the residual and adhering coal on the belt. Compared with the traditional method of setting a belt conveyor on one side of the belt conveyor 1, the residual coal is transported to the belt conveyor for coal return work, and there is no need to add a belt conveyor for coal return work. This can not only effectively reduce the maintenance cost of the equipment to prevent residual coal from entering the belt conveyor, but also can scrape the coal on the belt clean, and the coal unloading effect is greatly improved.

[0022] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. A belt pear-type coal scraper with reduced maintenance costs, comprising a belt conveyor (1), wherein the belt conveyor (1) comprises a bracket and a belt arranged between the brackets, wherein a pear-type coal scraper component (2) is arranged on one side of the top of the bracket, and wherein: A coal scraping and sweeping component (3) is provided on the top of the bracket and is placed on one side of the pear-shaped coal scraping component (2). The coal scraping and sweeping component (3) includes a support plate (4). A mounting plate (5) is provided on the top of the support plate (4). Cylinders (6) are provided at the four corners of the top of the mounting plate (5). A lifting plate (7) is provided between the ends of the telescopic rods of the cylinders (6). V-shaped coal scraping plates (8) are symmetrically provided on both sides below the lifting plate (7). L-shaped plates (9) are symmetrically provided on both side walls of the lifting plate (7). A cleaning roller (10) placed between the V-shaped coal scraping plates (8) is rotatably connected between the L-shaped plates (9). A motor (11) for driving the cleaning roller (10) to rotate is provided on the outer wall of one side of the L-shaped plate (9).

2. A belt pear-type coal scraper with reduced maintenance costs according to claim 1, characterized in that: Both ends of the cleaning roller (10) are provided with a rotating rod (12) rotatably connected to the side wall of the L-shaped plate (9), and the output end of the motor (11) is fixedly connected to the end of the rotating rod (12) at one end.

3. The belt pear-type coal scraper with reduced maintenance cost according to claim 1, characterized in that: The support plate (4) is symmetrically fixedly arranged on the top of the bracket, and the end of the telescopic rod of the cylinder (6) passes through the mounting plate (5) and is fixedly connected to the top of the lifting plate (7).

4. The belt pear-type coal scraper with reduced maintenance cost according to claim 1, characterized in that: Support rods (13) are symmetrically provided between the bottom of the lifting plate (7) and the top of the V-shaped coal scraper (8).

5. The belt pear-type coal scraper with reduced maintenance cost according to claim 1, characterized in that: The V-shaped coal scraper (8) and the cleaning roller (10) are both placed above the belt, and a cleaning brush strip (14) that fits the belt surface is provided on the roller body of the cleaning roller (10).