Bottle unscrambling device

Abstract

The utility model discloses a bottle unscrambling device, and relates to the technical field of bottle unscrambling devices. The bottle unscrambling device comprises a bottom frame, a bottle unscrambling mechanism is fixedly arranged at the upper end of the bottom frame, a conveying mechanism is arranged on one side of the bottle unscrambling mechanism, the bottle unscrambling mechanism comprises a bottle unscrambling table, two feeding ports are formed in one side of the bottle unscrambling table, a discharging port is formed in one side of the bottle unscrambling table, a rotating frame is fixedly arranged at the lower end of the bottle unscrambling table, and the rotating frame is fixedly connected with the conveying mechanism. A bottle unscrambling motor is arranged on one side of the rotating frame, a rotating rod is fixedly arranged at the output end of the bottle unscrambling motor, two driving bevel gears are fixedly arranged on the outer surface of the rotating rod, the upper ends of the two driving bevel gears are in meshed connection with driven bevel gears, and bottle unscrambling wheels are fixedly arranged at the upper ends of the two driven bevel gears; according to the bottle unscrambling device, the bottle unscrambling wheel and the bottle unscrambling plate are accurately rotated and positioned through the bottle unscrambling mechanism, and the bottle bodies are stably and efficiently conveyed from the bottle unscrambling table to the subsequent process through the conveying mechanism.

Description

Technical Field

[0001] The utility model relates to the technical field of bottle unscrambling devices, in particular to a bottle unscrambling device. Background Art

[0002] With the rapid development of industries like food, beverages, and pharmaceuticals, production lines are placing increasingly stringent demands on bottle handling. Traditional manual bottle unscrambling methods are no longer able to meet the demands for efficient, precise, and continuous production. Consequently, bottle unscrambling devices have emerged, aiming to automate the process of arranging disorganized bottles into orderly rows and stably transport them to the next step, such as filling, labeling, and boxing, to improve overall production efficiency and product quality. Existing bottle unscrambling devices, which primarily utilize mechanical transmission and electronic control systems, boast a high degree of automation, fast processing speeds, and strong adaptability. They are widely used in various production lines and have become an essential piece of equipment in modern industrial production.

[0003] However, the prior art still has the following problems:

[0004] First, when the bottle unscrambling device of the prior art organizes the bottles, the traditional bottle unscrambling method often has problems such as inflexible feeding, low bottle unscrambling efficiency, and difficulty in smoothly entering the next process for the bottles after organization.

[0005] Secondly, when the bottle unscrambling device of the prior art is arranging the bottles, problems such as bottle tipping and clogging are prone to occur during the bottle transmission process, which seriously affects the continuous operation capacity and product quality of the production line.

[0006] In response to the above problems, the inventors propose a bottle unscrambling device to solve the above problems. Utility Model Content

[0007] In order to solve the problems of inflexible feeding, low bottle sorting efficiency, difficulty in smoothly entering the next process of the sorted bottles, and easy dumping and clogging of bottles during bottle transmission, the utility model aims to provide a bottle sorting device.

[0008] In order to solve the above technical problems, the utility model adopts the following technical solutions: a bottle unscrambling device, comprising a base frame, a bottle unscrambling mechanism is fixedly provided on the upper end of the base frame, a conveying mechanism is provided on one side of the bottle unscrambling mechanism, the bottle unscrambling mechanism includes a bottle unscrambling platform, two loading ports are provided on one side of the bottle unscrambling platform, a unloading port is provided on one side of the bottle unscrambling platform, a rotating frame is fixedly provided on the lower end of the bottle unscrambling platform, a bottle unscrambling motor is provided on one side of the rotating frame, a rotating rod is fixedly provided on the output end of the bottle unscrambling motor, two driving bevel gears are fixedly provided on the outer surface of the rotating rod, the upper ends of the two driving bevel gears are meshed with driven bevel gears, the upper ends of the two driven bevel gears are fixedly provided with bottle unscrambling wheels, and the outer surfaces of the two bottle unscrambling wheels are fixedly provided with multiple bottle unscrambling plates.

[0009] Preferably, the conveying mechanism includes a conveying frame, a conveying motor is provided on one side of the conveying frame, a driving gear is fixedly provided at the output end of the conveying motor, the outer surface of the driving gear is meshedly connected with a conveyor belt, and the inner surface of the conveyor belt is meshedly connected with a driven gear.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] 1. The utility model realizes the precise rotation and positioning of the bottle unscrambling wheel and the bottle unscrambling plate through the bottle unscrambling mechanism, which not only enhances the feeding flexibility of the device, but also ensures that the sorted bottles can smoothly enter the next production link, thereby improving the automation level and production efficiency of the production line as a whole.

[0012] 2. The utility model realizes the smooth and efficient transmission of bottles from the bottle unscrambling table to the subsequent process through the conveying mechanism, and also ensures that the bottles will not fall over or be blocked during the transmission process, thereby improving the continuous operation capacity and product quality of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 This is a schematic structural diagram of the utility model.

[0015] Figure 2 This is a schematic diagram of the bottle unscrambling mechanism structure of the present utility model.

[0016] Figure 3 This is a schematic diagram of the transmission mechanism structure of the utility model.

[0017] In the figure: 1. Base frame; 2. Bottle unscrambling mechanism; 3. Conveying mechanism; 20. Bottle unscrambling platform; 21. Rotating trough; 22. Bottle unscrambling support frame; 23. Bottle unscrambling motor; 24. Rotating frame; 25. Rotating rod; 26. Unloading port; 27. Driving bevel gear; 28. Driven bevel gear; 29. ​​Bottle unscrambling plate; 201. Bottle unscrambling wheel; 202. Loading port; 30. Conveying frame; 31. Conveying support frame; 32. Conveying motor; 33. Driving gear; 34. Conveyor belt; 35. Driven gear; 36. Conveying trough; 37. Baffle. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example: Figure 1-3 As shown, the utility model provides a bottle unscrambling device, including a base frame 1, a bottle unscrambling mechanism 2 is fixedly provided on the upper end of the base frame 1, a conveying mechanism 3 is provided on one side of the bottle unscrambling mechanism 2, the bottle unscrambling mechanism 2 includes a bottle unscrambling platform 20, two loading ports 202 are provided on one side of the bottle unscrambling platform 20, a discharge port 26 is provided on one side of the bottle unscrambling platform 20, a rotating frame 24 is fixedly provided on the lower end of the bottle unscrambling platform 20, a bottle unscrambling motor 23 is provided on one side of the rotating frame 24, a rotating rod 25 is fixedly provided on the output end of the bottle unscrambling motor 23, two driving bevel gears 27 are fixedly provided on the outer surface of the rotating rod 25, the upper ends of the two driving bevel gears 27 are meshed and connected with driven bevel gears 28, the upper ends of the two driven bevel gears 28 are fixedly provided with bottle unscrambling wheels 201, and the two bottle unscrambling wheels 201 are fixed on the upper ends of the two driven bevel gears 28. A plurality of bottle unscrambling plates 29 are fixedly provided on the outer surface of the wheel 201. The bottle bodies are placed through the loading port 202 on one side of the bottle unscrambling platform 20 through the bottle unscrambling mechanism 2. The bottom of the bottle body should be in contact with the lower inner wall of the loading port 202. Since the bottle unscrambling platform 20 is arranged tilted, the bottle body slides toward the other side of the bottle unscrambling platform 20. Then, the bottle unscrambling motor 23 on one side of the rotating frame 24 is started, so that the output end of the bottle unscrambling motor 23 can drive the driving bevel gear 27 to rotate through the rotating rod 25, so that the driving bevel gear 27 can drive the bottle unscrambling wheel 201 to rotate through the driven bevel gear 28, so that the bottle unscrambling wheel 201 can drive each bottle body into the unloading port 26 in turn through the bottle unscrambling plates 29, and then enter the conveying mechanism 3 for movement.

[0020] A bottle unscrambling support frame 22 is fixedly provided on one side of the bottle unscrambling motor 23, and one side of the bottle unscrambling support frame 22 is fixedly connected to one side of the rotating frame 24. Two rotating grooves 21 are provided at the lower end of the bottle unscrambling platform 20, and the inner surfaces of the two rotating grooves 21 are respectively rotatably fitted with the outer surfaces of the two driven bevel gears 28. Twelve bottle unscrambling plates 29 are provided, and every six bottle unscrambling plates 29 are respectively distributed in a ring shape on the outer surfaces of the two bottle unscrambling wheels 201. The bottle unscrambling motor 23 can be fixed on one side of the rotating frame 24 through the bottle unscrambling support frame 22, and the driven bevel gear 28 can drive the bottle unscrambling wheel 201 to rotate through the rotating groove 21. The annular distribution of the bottle unscrambling plates 29 can stably and orderly drive the bottle body to move in sequence.

[0021] The conveying mechanism 3 includes a conveying frame 30, and a conveying motor 32 is provided on one side of the conveying frame 30. A driving gear 33 is fixedly provided at the output end of the conveying motor 32. The outer surface of the driving gear 33 is meshed and connected with a conveyor belt 34, and the inner surface of the conveyor belt 34 is meshed and connected with a driven gear 35. Through the conveying mechanism 3, the conveying motor 32 on one side of the conveying frame 30 is started, so that the conveying motor 32 can drive the driving gear 33 to rotate through the output end, so that the driving gear 33 can drive the conveyor belt 34 to rotate. At the same time, the conveyor belt 34 can be limited by the driven gear 35, so that the conveyor belt 34 can drive the bottle body to be conveyed and transported.

[0022] A conveying support frame 31 is fixedly provided on one side of the conveying motor 32, and one side of the conveying support frame 31 is fixedly connected to one side of the conveying frame 30. Two conveying grooves 36 are provided on both sides of the conveying frame 30, and the inner surfaces of the four conveying grooves 36 are rotatably connected to the two sides of the driving gear 33 and the driven gear 35 respectively. Two baffles 37 for use with the bottle unscrambling platform 20 are fixed on the upper end of the conveying frame 30. The conveying motor 32 can be fixed on one side of the conveying frame 30 through the conveying support frame 31, and the driving gear 33 and the driven gear 35 can be rotationally limited through the conveying grooves 36. The conveying frame 30 can prevent the bottles from tipping over to the sides through the baffles 37.

[0023] Working principle: Bottles are placed through the loading port 202 on one side of the bottle unscrambling platform 20 by the bottle unscrambling mechanism 2. The bottom of the bottle should be in contact with the lower inner wall of the loading port 202. Since the bottle unscrambling platform 20 is tilted, the bottle will slide toward the other side of the bottle unscrambling platform 20. Then, the bottle unscrambling motor 23 on one side of the rotating frame 24 is started, so that the output end of the bottle unscrambling motor 23 can drive the driving bevel gear 27 to rotate through the rotating rod 25, so that the driving bevel gear 27 can drive the bottle unscrambling wheel 201 to rotate through the driven bevel gear 28. The bottle unscrambling wheel 201 can then drive each bottle into the unloading port 26 in turn through the bottle unscrambling plate 29, and then enter the conveying mechanism 3 for movement.

[0024] The bottle unscrambling motor 23 can be fixed on one side of the rotating frame 24 through the bottle unscrambling support frame 22. The driven bevel gear 28 can drive the bottle unscrambling wheel 201 to rotate through the rotating groove 21. The bottle unscrambling plates 29 are arranged in an annular shape and can stably and orderly drive the bottles to move in sequence.

[0025] The conveying motor 32 on one side of the conveying frame 30 is started by the conveying mechanism 3, so that the conveying motor 32 can drive the driving gear 33 to rotate through the output end, thereby causing the driving gear 33 to drive the conveyor belt 34 to rotate. At the same time, the conveyor belt 34 can be limited by the driven gear 35, so that the conveyor belt 34 can drive the bottles to be transported;

[0026] The conveying motor 32 can be fixed on one side of the conveying frame 30 through the conveying support frame 31, the driving gear 33 and the driven gear 35 can be rotationally limited through the conveying groove 36, and the conveying frame 30 can prevent the bottle body from tipping to both sides through the baffle 37.

[0027] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A bottle unscrambling device, comprising a base frame (1), characterized in that: A bottle unscrambling mechanism (2) is fixedly provided at the upper end of the base frame (1), and a conveying mechanism (3) is provided on one side of the bottle unscrambling mechanism (2); The bottle unscrambling mechanism (2) comprises a bottle unscrambling platform (20), two loading ports (202) being provided on one side of the bottle unscrambling platform (20), a discharge port (26) being provided on one side of the bottle unscrambling platform (20), a rotating frame (24) being fixedly provided at the lower end of the bottle unscrambling platform (20), a bottle unscrambling motor (23) being provided on one side of the rotating frame (24), a rotating rod (25) being fixedly provided at the output end of the bottle unscrambling motor (23), two driving bevel gears (27) being fixedly provided on the outer surface of the rotating rod (25), the upper ends of the two driving bevel gears (27) being meshedly connected with driven bevel gears (28), the upper ends of the two driven bevel gears (28) being fixedly provided with bottle unscrambling wheels (201), and the outer surfaces of the two bottle unscrambling wheels (201) being fixedly provided with a plurality of bottle unscrambling plates (29).

2. The bottle unscrambling device according to claim 1, characterized in that: The conveying mechanism (3) includes a conveying frame (30), a conveying motor (32) is provided on one side of the conveying frame (30), a driving gear (33) is fixedly provided at the output end of the conveying motor (32), the outer surface of the driving gear (33) is meshedly connected to a conveying belt (34), and the inner surface of the conveying belt (34) is meshedly connected to a driven gear (35).

3. The bottle unscrambling device according to claim 1, characterized in that: A bottle unscrambling support frame (22) is fixedly provided on one side of the bottle unscrambling motor (23), and one side of the bottle unscrambling support frame (22) is fixedly connected to one side of the rotating frame (24).

4. The bottle unscrambling device according to claim 1, characterized in that: Two rotation grooves (21) are formed at the lower end of the bottle unscrambling platform (20), and the inner surfaces of the two rotation grooves (21) are respectively rotationally fitted with the outer surfaces of the two driven bevel gears (28).

5. The bottle unscrambling device according to claim 1, characterized in that: Twelve bottle unscrambling plates (29) are provided, and every six bottle unscrambling plates (29) are respectively distributed in an annular shape on the outer surfaces of the two bottle unscrambling wheels (201).

6. The bottle unscrambling device according to claim 2, characterized in that: A conveying support frame (31) is fixedly provided on one side of the conveying motor (32), and one side of the conveying support frame (31) is fixedly connected to one side of the conveying frame (30).

7. The bottle unscrambling device according to claim 2, characterized in that: Two conveying grooves (36) are provided on both sides of the conveying frame (30), and the inner surfaces of the four conveying grooves (36) are rotatably connected to both sides of the driving gear (33) and the driven gear (35).

8. The bottle unscrambling device according to claim 2, characterized in that: Two baffles (37) for use with the bottle unscrambling platform (20) are fixedly provided at the upper end of the conveying rack (30).

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