Material collecting device used for being matched with iron tower main material perforating machine

Abstract

The utility model relates to a material collecting device used for being matched with an iron tower main material perforating machine. The material collecting device comprises a tray, a tray support, a material collecting frame and a turnover mechanism. Wherein one end of the tray is arranged on the side of a discharge port of the perforating machine, and a roller assembly is arranged on the tray; the tray is hinged to the upper portion of the tray support. The material collecting frame comprises a plurality of main material supporting frames arranged on the side of the tray support side by side. The turnover mechanism is arranged on one side of the bottom of the tray, and the tray turns the main material angle steel to the material collecting frame through the turnover mechanism. According to the material collecting device, friction between output main material angle steel and a tray is reduced, loss of calipers of a perforating machine can be reduced, the production cost of an enterprise is effectively reduced, and the accuracy of the perforating position is guaranteed; in addition, the labor intensity and danger of workers can be reduced, the integrated production process is achieved, and the working efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of iron tower manufacturing equipment, in particular to a material receiving device used for cooperating with an iron tower main material punching machine. Background Art

[0002] A steel tower is a piece of infrastructure for communications or power transmission, primarily composed of four steel angles connected by several connecting rods. During the processing of the steel angles, a punching machine is used to continuously drill holes in the formed steel angles to facilitate connection with other components. Due to the length and weight of the steel angles, a table is often placed at the discharge end of the punching machine to facilitate drilling, ensuring that the steel angles remain level during the drilling process.

[0003] The above production method has the following disadvantages:

[0004] 1. Since the main material angle steel is triangular and holes need to be punched on both sides, the main material angle steel cannot be placed stably on the table when unloading, thereby pulling the caliper of the punching machine, increasing the caliper wear of the punching machine; in addition, when the clamping force of the caliper cannot stably clamp the main material angle steel, the accuracy of the punching position will be greatly reduced.

[0005] 2. After the main angle steel is punched, it is necessary to manually move the main angle steel away from the punching machine outlet in time, otherwise the next main angle steel cannot be delivered, affecting the punching operation.

[0006] 3. Due to the long length and heavy weight of the main material angle steel, manual handling is labor-intensive and dangerous.

[0007] Therefore, how to design a material collecting device that can be used with a supporting iron tower main material punching machine has become a technical problem that urgently needs to be solved in this field. Utility Model Content

[0008] The purpose of the utility model is to solve the deficiencies of the prior art and provide a material receiving device for cooperating with a punching machine for main materials of an iron tower.

[0009] The technical solution adopted by the utility model is: a material receiving device for cooperating with a punching machine for main materials of an iron tower, comprising:

[0010] A tray, one end of which is arranged on the side of the punching machine discharge port, and a roller assembly is provided on the tray;

[0011] A tray support, wherein the tray is hinged above the tray support;

[0012] A material collection rack, comprising a plurality of main material support racks arranged in parallel on the sides of the tray bracket; and

[0013] The turning mechanism is arranged on one side of the bottom of the pallet, and the pallet turns the main material angle steel onto the material collection rack through the turning mechanism.

[0014] Preferably, the tray support comprises a plurality of groups of support seats arranged in parallel at the bottom of the tray, and each support seat comprises two support plates and a connecting transverse plate arranged between the two support plates.

[0015] Preferably, the flipping mechanism includes a plurality of push rods arranged in the support seat and a driver for controlling the lifting and lowering of the push rods, and the top of the push rod is fixedly connected to the bottom of the tray.

[0016] Preferably, a hinge block is provided at the bottom of the tray at a position corresponding to the support seat, and the tray is movably connected to the hinge block and the support plate through a pin, thereby being movably hinged to the top of the tray bracket.

[0017] Preferably, the pallet includes a bottom plate and side plates arranged on both sides of the bottom plate, and the bottom plate and the side plates are connected to form a "V"-shaped pallet.

[0018] Preferably, the roller assembly includes two rows of rollers respectively arranged on two side plates, and the roller surfaces of the two rows of rollers form a 90° angle.

[0019] Preferably, the outer edges of the side panels are turned outward to form protective edges.

[0020] Preferably, the roller is mounted on the side panel via a roller bracket.

[0021] Preferably, the top of the collecting frame is provided with an inclined portion and a horizontal portion, the inclined portion is close to the tray support, and the inclined portion is inclined from the upper portion of the tray support to the horizontal portion.

[0022] Preferably, a baffle is provided at the end of the horizontal portion.

[0023] Compared with the prior art, the present invention has the following advantages:

[0024] 1. The material receiving device of this utility model is equipped with a tray shaped to match the angle steel of the tower's main material. The tray's height matches the punch's discharge port. Two rows of rollers are installed on the tray to ensure that the main material remains level during the punching process and does not pull on the punch's calipers. This design not only reduces friction between the output main material angle steel and the tray, but also reduces wear on the punch's calipers, effectively lowering the company's production costs and ensuring the accuracy of the punching position.

[0025] 2. The material receiving device of the utility model utilizes a flipping mechanism installed under one side of the pallet to directly flip the finished products from the pallet to the collection area, reducing the labor intensity and danger of workers; at the same time, it realizes an integrated production process, and the operator does not need to always keep a close eye on whether the main material angle steel is completely output, and can use the free time to perform other work, greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a main structural diagram of the present utility model.

[0027] Figure 2 It is a side structural schematic diagram of the utility model.

[0028] Figure 3 It is a schematic diagram of the top structure of the utility model.

[0029] The numbers in the figure indicate:

[0030] 1-Pallet, 11-Bottom plate, 12-Side plate, 13-Protective edge, 14-Roller assembly, 141-Roller, 142-Roller bracket, 15-Hinged block, 16-Latch, 2-Pallet bracket, 21-Support seat, 211-Support plate, 212-Connecting cross plate, 3-Material collection rack, 31-Collection frame, 311-Inclined part, 312-Horizontal part, 313-Baffle, 4-Turning mechanism, 41-Push rod, 42-Driver, 5-Main material angle steel. DETAILED DESCRIPTION

[0031] To deepen the understanding of the present invention, the present invention will be further described below in conjunction with implementation examples and accompanying drawings. The present invention can be implemented in the following ways:

[0032] Reference Figure 1-3 A material collecting device for cooperating with a punching machine for main materials of an iron tower comprises a tray 1, a tray bracket 2, a material collecting rack 3 and a turning mechanism 4. The tray 1 turns the main material angle steel 5 onto the material collecting rack 3 through the turning mechanism 4.

[0033] Specifically, one end of the tray 1 is arranged on the side of the discharge port of the punching machine. The tray 1 is long and its length is greater than the length of the main material, so that it can support the fully output main material angle steel 5. The tray 1 includes a bottom plate 11 and side plates 12 arranged on both sides of the bottom plate 11. The bottom plate 11 and the two side plates 12 are connected to form a "V"-shaped tray. The outer edge of the side plate 12 is turned outward to form a protective edge 13 to prevent scratches on the operator and improve safety performance. This design makes the shape of the tray 1 adapt to the main material angle steel 5 of the iron tower, and the height of the tray 1 is the same as the discharge port of the punching machine, so that the main material always remains horizontal during the punching process. The tray 1 is provided with a roller assembly 14, which can reduce the friction between the output main material angle steel 5 and the tray 1. The roller assembly 14 includes two rows of rollers 141 respectively arranged on the two side plates 12. The rollers 141 are installed on the side plates 12 through roller brackets 142. The roller surfaces of the two rows of rollers 141 form a 90° angle, which is also adapted to the shape of the main material angle steel 5, so that the output main material angle steel 5 will not pull the caliper of the punching machine, reducing the loss of the caliper of the punching machine, effectively reducing the company's production costs, and ensuring the accuracy of the punching position.

[0034] In order to make the height of the tray 1 the same as the discharge port of the punching machine, the tray 1 is hinged above the tray bracket 2. The tray bracket 2 includes several groups of support seats 21 arranged in parallel at the bottom of the tray 1. In this embodiment, five support seats 21 are arranged in parallel, and the distance between two adjacent support seats 21 is equal. Each support seat 21 includes two support plates 211 and a connecting cross plate 212 arranged between the two support plates 211. The connecting cross plate 212 can increase the strength of the support seat 21 and prevent the support plate 211 from deforming. In order to hinge the tray 1 above the tray bracket 2, a hinge block 15 is provided at the bottom of the tray 1 at a position corresponding to the support seat 21. The tray 1 is movably connected to the hinge block 15 and the support plate 211 by a latch 16, thereby being movably hinged to the top of the tray bracket 2.

[0035] To tilt the main angle steel 5 onto the material collection rack 3, the tilting mechanism 4 is located on the bottom side of the pallet 1, specifically on the side of the pallet 1 away from the material collection rack 3. The tilting mechanism 4 tilts the pallet 1 onto the material collection rack 3. Specifically, the tilting mechanism 4 comprises several push rods 41 disposed within the support base 21 and actuators 42 that control the raising and lowering of the push rods 41. The actuators 42 may be pneumatic cylinders, with the tops of the push rods 41 fixedly connected to the bottom of the pallet 1. The tilting mechanism 4 may also be replaced with hydraulic rods. In this embodiment, the push rods 41 are located on the side of the hinge block 15 away from the material collection rack 3, with their tops fixedly connected to the bottom of the pallet 1. The operation of the actuators 42 in this embodiment is controlled by the punching machine's controller PLC program. When the main angle steel 5 is fully punched and discharged, the controller activates the actuator 42, driving the push rods 41 to push the pallet 1 upward, causing the main angle steel 5 on the pallet 1 to tilt onto the material collection rack 3. The actuators 42 then lower the push rods 41, pulling the pallet 1 back into its original position. This design can reduce the labor intensity and danger of workers; at the same time, it realizes an integrated production process. Operators do not need to keep a close eye on whether the main material angle steel 5 is fully output, and can use the free time to do other work, greatly improving work efficiency.

[0036] In order to better collect the main material angle steel 5 into a pile, the material collection rack 3 includes a number of collection frames 31 arranged in parallel on the side of the tray bracket 2. Since the main material angle steel 5 is relatively long, four collection frames 31 are arranged in parallel in this embodiment. Each collection frame 31 is arranged between two adjacent support seats 21, which can ensure that main material angle steels 5 of different lengths can be collected, and has a wide range of adaptability. The top of the collection frame 31 is provided with an inclined portion 311 and a horizontal portion 312. The height of the horizontal portion 312 is lower than the inclined portion 311. The inclined portion 311 is close to the tray bracket 2, and the inclined portion 311 is inclined from the upper part of the tray bracket 2 to the horizontal portion 312. When the main material angle steel 5 on the pallet 1 falls, it will first fall onto the inclined portion 311, and then slide along the inclined portion 311 to the horizontal portion 312. A baffle 313 is provided at the end of the horizontal portion 312 to prevent the main material angle steel 5 from sliding out of the material collection rack 3, thereby improving safety.

[0037] Working Principle: When the punching machine completes processing and outputs the main angle steel 5, the finished end of the main angle steel 5 is placed on pallet 1 at the same height as the discharge port and continues to move toward pallet 1. Pallet 1 utilizes rollers 141 to reduce friction between the output main angle steel 5 and pallet 1. When the entire main angle steel 5 is processed, a driver 42 mounted on the bottom side of pallet 1 drives a push rod 41 to directly drop the finished product from pallet 1 onto the material collection rack 3. The finished product on the material collection rack 3 can be suspended from the gantry to a designated area, reducing labor intensity and risk for workers while improving work efficiency.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A material receiving device for use with a punching machine for main materials of an iron tower, characterized in that: include: A tray (1), one end of the tray (1) is arranged on the side of the punching machine discharge port, and a roller assembly (14) is provided on the tray (1); A tray support (2), wherein the tray (1) is hinged above the tray support (2); A material collection rack (3), the material collection rack (3) comprising a plurality of collection frames (31) arranged in parallel on the sides of the tray support (2); and A turning mechanism (4) is provided on one side of the bottom of the tray (1), and the tray (1) turns the main material angle steel (5) onto the material collection rack (3) through the turning mechanism (4).

2. A material receiving device for use with a punching machine for main materials of an iron tower according to claim 1, characterized in that: The tray support (2) comprises a plurality of groups of support seats (21) arranged in parallel at the bottom of the tray (1), and each support seat (21) comprises two support plates (211) and a connecting transverse plate (212) arranged between the two support plates (211).

3. A material receiving device for use with a punching machine for main materials of an iron tower according to claim 2, characterized in that: The turnover mechanism (4) comprises a plurality of push rods (41) arranged in the support seat (21) and a driver (42) for controlling the lifting and lowering of the push rods (41). The top of the push rods (41) is fixedly connected to the bottom of the tray (1).

4. A material receiving device for use with a punching machine for main materials of an iron tower according to claim 3, characterized in that: A hinge block (15) is provided at the bottom of the tray (1) at a position corresponding to the support seat (21), and the tray (1) is movably connected to the hinge block (15) and the support plate (211) via a latch (16), thereby being movably hinged to the top of the tray bracket (2).

5. A material receiving device for use with a punching machine for main materials of an iron tower according to any one of claims 1 to 4, characterized in that: The tray (1) comprises a bottom plate (11) and side plates (12) arranged on both sides of the bottom plate (11); the bottom plate (11) and the side plates (12) are connected to form a "V"-shaped tray (1).

6. The material receiving device for use with a punching machine for main materials of an iron tower according to claim 5, characterized in that: The roller assembly (14) comprises two rows of rollers (141) respectively arranged on the two side plates (12), and the roller surfaces of the two rows of rollers (141) form an angle of 90 degrees.

7. The material receiving device for use with a punching machine for main materials of an iron tower according to claim 6, characterized in that: The roller (141) is mounted on the side plate (12) via a roller bracket (142).

8. The material receiving device for use with a punching machine for main materials of an iron tower according to claim 5, characterized in that: The outer edges of the side panels (12) are turned outward to form protective edges (13).

9. A material receiving device for use with a punching machine for main materials of an iron tower according to claim 1, 2, 3, 4, 6, 7 or 8, characterized in that: The top of the collecting frame (31) is provided with an inclined portion (311) and a horizontal portion (312), the inclined portion (311) is close to the tray support (2), and the inclined portion (311) is inclined from the upper portion of the tray support (2) to the horizontal portion (312).

10. The material receiving device for use with a punching machine for main materials of an iron tower according to claim 9, characterized in that: A baffle (313) is provided at the end of the horizontal portion (312).

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