Food processing logistics system based on steam conduction
By designing a food processing logistics system based on steam conduction, and using a rotatable circular structure and telescopic mechanical grasp, the problem of existing food processing systems relying on manual operations is solved, and an efficient and automated food processing process is achieved, reducing costs and improving production efficiency.
Patent Information
- Application Number
- CN202422712259.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The existing food processing system relies on manual operations, resulting in inefficiency, many safety hazards and high costs. The existing intelligent cooking machine is not suitable for large-scale commercial use.
A food processing logistics system based on steam conduction is designed, including raw material area, cooking area and clinker area. It adopts a rotatable circular structure and telescopic mechanical gripper to realize the automatic transmission and cooking of food containers. Combined with the frame structure, guide rails and clamping modules, it ensures the stable grasping and steam conduction of food containers.
It improves the heating efficiency of food, realizes the automation of the entire process from raw materials to finished products, reduces labor costs, and improves production efficiency and system adaptability.
Smart Images

Figure CN223254263U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to a food processing logistics system based on steam conduction. Background Art
[0002] With the rapid development of the food processing industry, automation and intelligence are becoming increasingly important in the food processing process. Traditional food processing systems mainly rely on manual operations, especially in the movement, loading, capping and steaming of food containers. Manual operations are not only time-consuming and labor-intensive, but also pose food safety risks, such as cross-contamination of containers, uneven heating due to steam loss, and low production efficiency. This reliance on manual labor makes it impossible to increase processing efficiency on a large scale, resulting in high production costs and high skill requirements for operators. As a result, the overall automation level of the food processing industry still needs to be improved.
[0003] Prior art discloses an intelligent steaming machine, a household appliance that addresses the technical issues inherent in existing steamers, which are unable to achieve intelligent steaming. However, these existing intelligent steaming machines are designed for home use and are relatively small, capable of steaming only small amounts of food at a time. These small steaming machines are clearly impractical for large-scale commercial production. Consequently, these systems still suffer from issues such as inadequate design or lack of specific design for large-scale steaming processes. Utility Model Content
[0004] The purpose of the utility model is to provide a food processing logistics system based on steam conduction, which improves the processing and conduction mode of steam-cooked food.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a food processing logistics system based on steam conduction, comprising: a raw material area module 1, a transfer area module 2, a cooking area module 3 and a clinker area module 4, wherein the tops of the raw material area module 1, the transfer area module 2, the cooking area module 3 and the clinker area module 4 are all provided with a plurality of food container placement trays 5; the clinker area module 4 is arranged on one side of the raw material area module 1, and the cooking area module 3 is arranged on the other side of the raw material area module 1; the transfer area module 2 is arranged between the cooking area module 3 and the raw material area module Block 1, the middle area of the clinker area module 4; the transfer area module 2 is provided with at least one rotatable circular structure 21 driven by a motor, and the rotatable circular structure 21 is spaced apart along the outer circle to distribute the food container placement plate 5; the raw material area module 1, the cooking area module 3 and the clinker area module 4 are respectively provided with at least one telescopic mechanical gripper structure 6. Different types of food can be placed in different positioning positions to ensure that the food can be conveniently stored and taken out by the system for the next step of the cooking process, while ensuring the efficiency of the steam-conducted food processing logistics process.
[0006] As a further solution of the present invention, the raw material area module 1, the steaming area module 3 and the cooked material area module 4 adopt a telescopic mechanical gripper structure 6. According to the order requirements, the mechanical gripper structure 6 is used to grab different numbers of stacked food containers and lids. This system can realize the synchronous linkage of multiple module mechanical systems to carry out the processing logistics of various types of steam-conducting foods.
[0007] As a further embodiment of the present invention, a frame structure 7 is provided on top of the raw material module 1, the cooking module 3, and the clinker module 4. The frame structure 7 is provided with a plurality of transverse and longitudinal guide rails 71. The mechanical gripper structure 6 includes a telescopic mechanism 61, which is arranged above the guide rails 71. The mechanical gripper structure 6 moves horizontally along the guide rails 71 in the X and Y directions, and the telescopic mechanism 61 controls the vertical movement of the gripper in the Z direction. A clamping module 62 is provided below the mechanical gripper structure 6. An electric motor 64 of the clamping module 62 controls the opening and closing movement of the gripper. The mechanical gripper structure 6 includes a clamping module 62 with a gripper for grasping and securing food containers.
[0008] As a further embodiment of the present invention, the gripping module 62 includes a single-container gripping module 621 and / or a multi-container gripping module 622. The single-container gripping module 621 has a short-arm gripper, while the multi-container gripping module 622 has a long-arm gripper. Both the short-arm gripper and the long-arm gripper have a curved bottom structure. The gripper is designed for bilateral gripping, and the curved bottom structure enhances gripping stability.
[0009] As a further feature of this invention, the gripper module 62 features a double-sided gripping design with widened edges to enhance stability when gripping multiple food containers. The mechanical gripper structure 6 can also incorporate a multi-level telescopic structure and a wind cooling module 63. This module can be installed to the sides of the telescopic mechanism 61, the mechanical gripper, and other components to dissipate steam during cooking, preventing overheating of the mechanical gripper and other components. Preferably, anti-slip tape is installed at the contact point between the mechanical gripper structure 6 and the food container.
[0010] As a further embodiment of the present invention, food container placement trays 5 are arranged in an array on top of the raw material module 1, the cooking module 3, and the cooked material module 4, and each food container placement tray 5 includes an independently positioned food container positioning position. Independently positioned food containers or food container lids can be placed at any position on the food container placement tray 5 as a temporary storage area for lids. The food container positioning positions in the raw material module are used to support manual feeding operations. Raw food already placed in the food containers is placed at the raw material area positioning positions according to different food types. A telescopic mechanical gripper structure 6 then grabs the food containers on the raw material module and places them in the raw material transfer area of the transfer area module 2. The telescopic mechanical gripper structure 6 that grabs the lids then places the lids in the temporary storage area on top of the top food container in the raw material transfer area. The entire stack of food containers and their lids are then transferred to the cooking module 3 to complete the cooking process and to the discharge area to complete the discharge process. The lids do not need to be removed during this process.
[0011] As a further feature of the present invention, the transfer area module 2 includes a tray for storing food containers and utilizes a rotatable circular structure 21. The raw material area module 1, the cooking area module 3, and the clinker area module 4 are each provided with a drop-off location adjacent to the rotatable circular structure 21. Depending on the type of food ordered and the system's processing requirements, the food can be moved to the drop-off location on the raw material area module 1, the cooking area module 3, and the clinker area module 4. The corresponding retractable mechanical gripper structure 6 then moves to the rotatable circular structure 21 adjacent to the drop-off location for the next grabbing action.
[0012] As a further solution of the present invention, the transfer area module 2 is divided into a raw material transfer area and a clinker transfer area, and each of the raw material transfer area and the clinker transfer area has at least one rotatable circular structure 21. The bottom of the rotatable circular structure (21) can be installed with a guide rail and a locking unit. Optionally, the bottom of the transfer area module 2 can also be equipped with a plurality of universal wheels.
[0013] As a further solution of the present invention, the steaming zone module 3 includes a steaming plate placement position, which is designed to support a food container placement plate 5 of multiple food types, and a steam generating unit is provided below each food container placement plate 5. Steam conduction is carried out below each food container placement plate 5 to steam the food, and a telescopic mechanical gripper structure 6 for grabbing the food container transfers the stacked food containers from the transfer zone module 2 and the steaming zone module 3, and a telescopic mechanical gripper structure 6 for grabbing the lid puts the lid on the top of the top food container. An opening and closing mechanical structure is provided below the food container placement plate (5) of the steaming zone module (3), and a spring column support column is provided at the central position of the food container placement plate (5), which is connected to the valve of the opening and closing mechanical structure below.
[0014] As a further solution of the present invention, the clinker area module 4 includes a food container positioning position, allowing the mechanical gripper structure 6 to place the food container with steamed food from the transfer area module 2 to the clinker area module 4, so as to support manual material retrieval operations and take away the food container with steamed food.
[0015] As a further feature of the present invention, the gripper of the gripping module 62 is further equipped with at least one collision sensor and a displacement sensor or laser ranging sensor. The collision sensor provides safety mechanisms for the mechanical gripper structure 6, such as overload protection and collision detection, to prevent accidents. The displacement sensor or laser ranging sensor can also be combined with the food container's positioning to help monitor the gripper's movement and position, ensuring accurate handling of items.
[0016] As a further solution of the present invention, it also has a control cabinet 9, a UPS 11, a printer 12, a safety light curtain 10 and a human-machine interface 8. The control cabinet 9 is electrically connected to the raw material area module 1, the transfer area module 2, the cooking area module 3 and the clinker area module 4, the UPS 11, the printer 12, the safety light curtain 10 and the human-machine interface 8.
[0017] The utility model proposes a food processing and logistics system based on steam conduction, which has the following beneficial effects:
[0018] 1. The retractable mechanical gripper structure that grabs the lid puts the lid on the top of the uppermost food container. Steam conduction will be carried out under the food container placement plate to steam the food and improve the heating efficiency of the food.
[0019] 2. The food processing logistics system has high adaptability between different processing links and provides a high level of automation for the entire process from raw materials to finished products.
[0020] 3. The gripping module of the mechanical gripper structure can be set as a single container gripping module or a multi-container gripping module according to needs, so as to facilitate gripping a single or multiple stacked food containers according to the requirements of different process flows.
[0021] 4. The overall structural design is more reasonable, effectively utilizing limited space to conduct steam to solve the problem of food processing logistics, thereby achieving the effect of improving production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a first structural diagram of the food processing logistics system proposed by the present invention;
[0023] Figure 2 The utility model proposed Figure 1 A second structural diagram of the embodiment;
[0024] Figure 3 This is a schematic diagram of the mechanical gripper structure used for the raw material area module of the utility model;
[0025] Figure 4 This is a schematic diagram of the mechanical gripper structure used for the steaming zone module of the utility model;
[0026] Figure 5 This is a schematic diagram of the mechanical gripper structure used for the clinker area module of the utility model.
[0027] In the figure: 1. Raw material area module; 2. Transfer area module; 21. Rotatable circular structure; 3. Steaming area module; 4. Clinker area module; 5. Food container placement plate; 6. Mechanical gripper structure; 61. Telescopic mechanism; 62. Clamping module; 621. Single container clamping module; 622. Multi-container clamping module; 63. Wind cooling module; 64. Electric motor; 7. Frame structure; 71. Guide rail; 8. Human-machine interface; 81. Button; 9. Control cabinet; 10. Safety light curtain; 11. UPS; 12. Printer. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. The following describes an embodiment of the present invention based on the overall structure of the present invention.
[0030] like Figure 1 and Figure 2 As shown in FIG, as a food processing logistics system based on steam conduction, it mainly includes: raw material area module 1, transfer area module 2, cooking area module 3 and cooked material area module 4.
[0031] The tops of the raw material area module 1, the transfer area module 2, the steaming area module 3 and the clinker area module 4 are all provided with a plurality of positioned food container placement plates 5. Different types of food can be placed in different positioning positions, ensuring that the food can be conveniently stored and retrieved by the system for the next step of the steaming process, while ensuring the efficiency of the processing logistics process of the steam-conducted food. A plurality of retractable mechanical gripper structures 6 are also provided above the raw material area module 1, the steaming area module 3 and the clinker area module 4. According to the order requirements, the mechanical gripper structures 6 are used to grab different numbers of stacked food containers and lids. The system can realize the synchronous linkage of multiple module mechanical systems to carry out the processing logistics of various types of steam-conducted foods.
[0032] The clinker zone module 4 is located beside the raw zone module 1. In this embodiment, they are integrated into a single rectangular operating table. However, they can be separated as needed, or the clinker zone module 4 can be located to one side of the transfer zone module 2. The cooking zone module 3 can be located to the other side of the raw zone module 1. The transfer zone module 2 is located between the cooking zone module 3, the raw zone module 1, and the clinker zone module 4. The transfer zone module 2 is provided with at least one motor-driven rotatable circular structure 21, which is provided with food container trays 5 spaced apart along an outer circle. At least one retractable mechanical gripper structure 6 is provided above each of the raw zone module 1, the cooking zone module 3, and the clinker zone module 4, allowing the gripper structure 6 to move to the food container tray 5 of an adjacent module to grasp, place, and transfer food containers. Based on the above content, it can be understood that the positional relationship of each module is not limited to the solution of this embodiment. As long as the food container can be transferred from the raw material area module 1, the transfer area module 2, the cooking area module 3, the transfer area module 2 and then to the cooked material area module 4 in sequence through the mechanical gripper structure 6 of each module, those skilled in the art can adjust the positional relationship of each module according to actual needs.
[0033] Furthermore, the bottom of the transfer area module 2 may be equipped with universal casters to facilitate adjustment of the transfer area module 2's position according to production needs. The top of the transfer area module 2 may also be equipped with guide rails and a locking unit, allowing each rotatable circular structure 21 to move along the guide rails (in this embodiment, in the y-direction). When the positional relationship between the modules changes, the direction of the guide rails is adjusted accordingly. This allows the positions of the rotatable circular structures 21 to be automatically adjusted based on the quantity, type, and process of different food orders. For example, when the mechanical gripper structure 6 grabs a food container from the raw food zone module 1 to the steaming zone module 3, the rotatable circular structure 21 moves between the two modules. After the food is cooked, at least one of the rotatable circular structures 21 moves closer to the clinker zone module 4, facilitating the mechanical gripper structure 6 to grab the clinker zone module 4. The locking unit has both tightening and loosening functions. Once loosened, the structure can be removed from the guide rails automatically or manually, as needed, rather than being fixed to the rails and unable to be removed. In addition, the bottom of each transfer area module 2 can be equipped with a plurality of universal wheels, so that the transfer area module 2 can be moved and rotated. The universal wheels can further be electric universal wheels to automatically adjust the position of the transfer area module 2 according to system or process requirements.
[0034] Furthermore, the mechanical gripper structure 6 is attached to a solid frame structure 7 for supporting its various components, and the frame structure 7 can span different modules. The frame structure 7 is provided with a plurality of horizontal and vertical guide rails 71, and the guide rails 71 can also be configured to span different modules from above. In this way, the mechanical gripper structure 6 can move horizontally in the X and Y directions on the guide rails 71. The telescopic mechanism 61 of the mechanical gripper structure 6 can control the movement of the gripper in the vertical Z direction. By controlling the rotation of the electric motor 64 of the mechanical gripper structure 6, the opening and closing movement of the gripper can be achieved. Such a mechanism includes but is not limited to pneumatic, hydraulic or electric, and utilizes a cylinder, servo motor or other similar device to achieve movement. The mechanical gripper structure 6 includes a gripper for grasping and fixing food containers, and can have a multi-level telescopic structure to achieve control of the extension length of the gripper in response to different food container heights.
[0035] Specifically, the gripping module 62 can be designed for bilateral gripping, and includes but is not limited to two forms: a single-container gripping module 621 or a multi-container gripping module 622. The single-container gripping module 621 has a short-arm gripper that can grip a single food container or lid. Since food containers for steaming and cooking are stackable, the multi-container gripping module 622 has a long-arm gripper that can grip multiple stacked food containers at once. The single-container gripping module 621 and the multi-container gripping module 622 can also be mixed and used in each module for a combined arrangement. As an improvement, the short-arm gripper and the long-arm gripper can have a flexure structure design at the bottom to increase gripping stability.
[0036] In this embodiment, if Figures 3 to 5 As shown, Figure 3 Schematic diagram of the mechanical gripper structure for the raw material zone module, which can use a pair of mechanical gripper structures 6 with a single container clamping module 621; Figure 4 This is a schematic diagram of the mechanical gripper structure of the steaming zone module. Each mechanical gripper structure 6 can be equipped with a single-container gripping module 621 or a multi-container gripping module 622, depending on the needs, to accommodate different steaming or conducting steps. The mechanical gripper structure 6 can also be equipped with a wind cooling module 63 and anti-slip tape at the contact point between the gripper and the food container. The wind cooling module 63 is installed to the side of the telescopic mechanism 61 and the mechanical gripper to dissipate steam during steaming, preventing overheating of the mechanical gripper and other components. The anti-slip tape improves gripping stability. Figure 5 Schematic diagram of the mechanical gripper structure for the clinker zone module. The above configuration scheme is only a specific scheme for this embodiment, but is not limited to this. Furthermore, the double-sided clamping design of the clamping module 62 adopts a thick-side widening design to increase stability when grasping multiple food containers. The gripper of the clamping module 62 is further provided with a displacement sensor or a laser ranging sensor, so that the gripper can monitor its movement and position to ensure accurate operation of the items. The mechanical gripper structure 6 is equipped with safety mechanisms such as an overload protector and a collision sensor for detecting collisions to prevent accidents.
[0037] Furthermore, the food container placement trays 5 on top of the raw material area module 1, the cooking area module 3 and the cooked material area module 4 are arranged in an array, and each food container placement tray 5 includes independently positioned food container positioning positions, for example, they are positioned as A1, B2, C3... etc., so that the mechanical gripper structure 6 can identify and locate them in each module according to order information and cooking process, and any position on the food container placement tray 5 can be used as a temporary storage area for lids to place independently positioned food containers or food container lids. The food container positioning position of the raw material area module 1 is used to support manual feeding operations, and the raw food placed in the food container is placed in the raw material area positioning position of the food container according to different food types, and then the telescopic mechanical gripper structure 6 grabs the food container on the raw material area module and puts it into the raw material transfer area of the transfer area module 2, and then the telescopic mechanical gripper structure 6 for grabbing the lid puts the lid of the lid temporary storage area on the top of the food container at the top of the raw material transfer area, and then the whole set of food containers together with the lids will be transferred to the steaming area module 3 to complete the steaming process and the discharging area to complete the discharging process. There is no need to remove the lid during this process.
[0038] Furthermore, the transfer area module 2 includes a tray for storing food containers and can be further divided into a raw material transfer area and a clinker transfer area. Each area can have at least one rotatable circular structure 21. The raw material area module 1, the cooking area module 3, and the clinker area module 4 are each provided with a drop position in the area adjacent to the rotatable circular structure 21. The positioning position, the cooking plate placement position, and the drop position can all be preset coordinate positions. When the mechanical gripper structure 6 performs the grasping step, it moves to the corresponding drop position or positioning position. The food type can be rotated to the upper drop position of the raw material area module 1, the cooking area module 3, and the clinker area module 4 according to the actual order and system processing conditions, allowing the corresponding telescopic mechanical gripper structure 6 to move to the rotatable circular structure 21 next to the drop position for the next grasping action.
[0039] The steaming zone module 3 also includes a cooking plate placement area designed to accommodate multiple food container trays 5. A steam generating unit is located beneath each food container tray 5. Steam is conducted beneath each food container tray to steam the food. A retractable mechanical gripper 6, which grasps the food containers, transfers the stacked food containers between the transfer zone module 2 and the steaming zone module 3. An opening and closing mechanism is located beneath the food container trays 5 of the steaming zone module 3. A spring-loaded support column is located in the center of the food container tray 5, connected to a valve in the opening and closing mechanism below. When a food container is placed above the food container tray 5 of the steaming zone module 3, the bottom of the food container contacts the spring-loaded support column. The weight of the food container is transferred to the spring-loaded support column, causing it to descend. The connecting column opens the valve in the opening and closing mechanism, allowing steam to flow into the food container and steam the food. Conversely, when there is no weight on the spring-loaded support column, the valve in the opening and closing mechanism closes, preventing steam from escaping from the steam generating unit below.
[0040] Specifically, the food container positioning position of the clinker area module 4 allows the mechanical gripper structure 6 to move the food container with steamed food from the transfer area module 2 to the clinker area module 4 to support manual material retrieval operations and take away the food container with steamed food.
[0041] The processing and logistics system also includes a control cabinet 9, a UPS 11, a printer 12, a safety light curtain 10, and a human-machine interface 8. The control cabinet 9 electrically connects and controls the operation of the raw material module 1, the transfer module 2, the steaming module 3, the clinker module 4, the UPS 11, the printer 12, the safety light curtain 10, and the human-machine interface 8. The safety light curtain 10, mounted on the frame structure 7, detects whether foreign objects or personnel intrude into the working areas of each module, protecting the operator and preventing accidents caused by improper operation or machine malfunction during production. The human-machine interface 8 features a touch screen for operators to control equipment operation, set parameters, and place orders based on customer needs. The human-machine interface 8 may also be equipped with buttons 81 for equipment control and emergency stop functions. The printer 12 can be used to print customers' real-time orders, allowing operators to replenish or remove steamed food based on order details.
[0042] The working principle of this embodiment is: the operator places the corresponding type of food on the different food container display trays 5 of the raw material area module 1, and the telescopic mechanical gripper structure 6 grabs the food container on the raw material area module 1 to the food container display tray 5 in the transfer area module 2. The mechanical gripper structure 6 realizes the movement in the X and Y directions through the guide rail 71, and the telescopic mechanism 61 realizes the movement of the gripper in the z direction. The position of the mechanical gripper structure 6 and the food container is adjusted by the guide rail 71 and the telescopic mechanism 61. When the food container needs to be grabbed, the electric motor 64 drives the gripper to separate, and then the gripper clamps the food container. After that, the electric motor 64 drives the gripper to close to fix the grabbed food container. The single container clamping module 621 is used to clamp a single food container, and the multi-container clamping module 622 is used to clamp multiple food containers. Both the single container clamping module 621 and the multi-container clamping module 622 can realize X, Y, For movement in the Z direction, both grippers can adopt a double-sided clamping design and a thick-edge widened design to increase stability when grabbing food containers, ensuring accurate operation of items. The motor rotates the circular food container placement plate 5 on the top of the transfer area module 2, and then the circular structure 21 can be rotated to rotate the food container in the transfer area module 2 to the loading and unloading position of the steaming area module 3. The corresponding telescopic mechanical gripper structure 6 performs a grabbing action, grabs the food container in the transfer area module 2 and places it in the steaming plate placement position on the steaming area module 3. Steam conduction will be carried out under the food container placement plate 5 to steam the food. Thereafter, the telescopic mechanical gripper structure 6 grabs the steamed food container to the food container placement plate 5 in the transfer area module 2, and the telescopic mechanical gripper structure 6 places the food container with steamed food from the transfer area module 2 to the clinker area module 4. Then the operator takes away the food container with steamed food. The wind cooling module 63 includes a fan. When the steaming zone module 3 is steaming food, the fan is started, and then the fan blows away the steam to prevent the gripper of the food container from overheating and play a protective role.
[0043] In summary, the present invention can achieve the following beneficial effects: 1. The telescopic mechanical gripper structure 6 for grabbing the lid puts the lid on the top of the uppermost food container, thereby improving the heating efficiency of the food.
[0044] 2. The food processing logistics system has high adaptability between different processing links and provides a high level of automation for the entire process from raw materials to finished products.
[0045] 3. The gripping module of the mechanical gripper structure can be set as a single container gripping module or a multi-container gripping module according to needs, so as to facilitate gripping a single or multiple stacked food containers according to the requirements of different process flows.
[0046] 4. The overall structural design is more reasonable, effectively utilizing limited space to conduct steam to solve the problem of food processing logistics, thereby achieving the effect of improving production efficiency and reducing labor costs.
[0047] 5. The frame structure, guide rails, telescopic mechanism, food container positioning position and positioning sensor are set up, so that the mechanical gripper structure can perform precise operations in a specified area or across modules, thereby improving accuracy.
[0048] 6. Safety mechanisms such as collision detection units and safety light curtains are set up to effectively prevent the occurrence of safety accidents and ensure the safety of personnel.
[0049] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.
Claims
1. A food processing logistics system based on steam conduction, comprising: A raw material area module (1), a transfer area module (2), a cooking area module (3) and a clinker area module (4), characterized in that: a plurality of food container placement trays (5) are provided on the top of the raw material area module (1), the transfer area module (2), the cooking area module (3) and the clinker area module (4); The clinker zone module (4) is arranged on one side of the raw material zone module (1), and the cooking zone module (3) is arranged on the other side of the raw material zone module (1); The transfer zone module (2) is arranged in the middle area between the cooking zone module (3) and the raw material zone module (1) and the cooked material zone module (4); the transfer zone module (2) is provided with at least one rotatable circular structure (21) driven by a motor, and the rotatable circular structure (21) is provided with food container placement plates (5) distributed at intervals along the outer circle; At least one telescopic mechanical gripper structure (6) is respectively provided above the raw material zone module (1), the cooking zone module (3), and the clinker zone module (4).
2. A steam-conducting food processing logistics system according to claim 1, characterized in that: A frame structure (7) is provided on the top of the raw material area module (1), the cooking area module (3) and the clinker area module (4). A plurality of transverse and longitudinal guide rails (71) are provided on the frame structure (7). The mechanical gripper structure (6) has a telescopic mechanism (61). The top of the telescopic mechanism (61) is arranged along the guide rails (71). The mechanical gripper structure (6) moves horizontally in the X and Y directions along the guide rails (71). The telescopic mechanism (61) controls the gripper to move vertically in the Z direction. A clamping module (62) is provided below the mechanical gripper structure (6). The electric motor (64) of the clamping module (62) controls the opening and closing movement of the gripper of the clamping module (62).
3. A steam-conducting food processing logistics system according to claim 2, characterized in that: The clamping module (62) includes a single-container clamping module (621) and / or a multi-container clamping module (622), wherein the single-container clamping module (621) is provided with a short-arm gripper, and the multi-container clamping module (622) is provided with a long-arm gripper; the bottoms of the short-arm gripper and the long-arm gripper both have a buckling structure.
4. A steam-conducting food processing logistics system according to claim 2 or 3, characterized in that: The mechanical gripper structure (6) has a multi-level telescopic structure and is further provided with a wind cooling module (63); the contact position between the mechanical gripper structure (6) and the food container is provided with an anti-slip tape.
5. A steam-conducting food processing logistics system according to claim 1, characterized in that: The food container placement plates (5) on the top of the raw material area module (1), the cooking area module (3) and the cooked material area module (4) are arranged in an array, and each food container placement plate (5) includes an independently positioned food container positioning position.
6. A steam-conducting food processing logistics system according to claim 1, characterized in that: The raw material area module (1), the cooking area module (3) and the clinker area module (4) are respectively provided with a material drop position in the area adjacent to the rotatable circular structure (21); the transfer area module (2) is divided into a raw material transfer area and a clinker transfer area, and each of the raw material transfer area and the clinker transfer area has at least one rotatable circular structure (21); a plurality of universal wheels are installed at the bottom of the transfer area module (2); a guide rail and a locking unit are installed at the bottom of the rotatable circular structure (21).
7. A steam-conducting food processing logistics system according to claim 1, characterized in that: The steaming zone module (3) includes a steaming plate placement position, and a steam generating unit is provided below each food container placement plate (5) to generate and conduct steam; an opening and closing mechanical structure is provided below the food container placement plate (5) of the steaming zone module (3), and a spring column support column is provided at the central position of the food container placement plate (5), which is connected to a valve of the opening and closing mechanical structure below.
8. A steam-conducting food processing logistics system according to claim 2, characterized in that: The gripper of the clamping module (62) is further provided with at least one collision sensor.
9. A steam-conducting food processing logistics system according to claim 2, characterized in that: The clamping module (62) is further provided with a displacement sensor or a laser ranging sensor.
10. A steam-conducting food processing logistics system according to claim 1, characterized in that: The system further comprises a control cabinet (9), a UPS (11), a printer (12), a safety light curtain (10) and a human-machine interface (8), wherein the control cabinet (9) is electrically connected to the raw material area module (1), the transfer area module (2), the cooking area module (3) and the clinker area module (4), the UPS (11), the printer (12), the safety light curtain (10) and the human-machine interface (8).