Abrasive feeding device

By designing abrasive loading device for step-by-step transportation, overload and lifting adjustment mechanisms, the problems of discontinuous abrasive conveying and easy damage to the device are solved, continuous loading, equipment protection and high adaptability are achieved, and production efficiency and safety are improved.

CN223254379UActive Publication Date: 2025-08-22LAIZHOU JINBIN SILICON POWDER CO LTD
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Patent Information

Application Number
CN202421678361.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-08-22
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing abrasive loading devices have problems such as discontinuous conveying of abrasives, easy damage to the device, inability to adapt to different height requirements, and inconvenient operation.

Method used

An abrasive loading device including a step-by-step transport mechanism, an anti-overload mechanism and a lifting adjustment mechanism is designed. Continuous loading is achieved through an automated conveyor belt assembly, an anti-overload mechanism protection device is set up to protect the device from overload damage, and the lifting adjustment mechanism is used to adapt to different height requirements.

Benefits of technology

The continuous and accurate conveying of abrasives is achieved, labor intensity is reduced, equipment is protected, production efficiency is improved, and the scope of use is expanded.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an abrasive feeding device which comprises a bottom plate, a step-by-step conveying mechanism, an anti-overloading mechanism and a lifting adjusting mechanism, and the step-by-step conveying mechanism comprises a conveying belt assembly, a driving motor, a driving wheel, a driven wheel, a belt, a collecting hopper and a conveying plate. The anti-overloading mechanism comprises an anti-overloading pipe, an anti-overloading rod, an anti-overloading groove, a transverse pushing frame, a pushing block, a moving block and a moving groove, the lifting adjusting mechanism comprises a telescopic air cylinder, a side plate, a rotating rod and a connecting frame, through automatic operation of the conveying belt assembly, continuous feeding of abrasive materials is achieved, the production efficiency is improved, the abrasive materials do not need to be carried manually, and the labor intensity of workers is reduced. The labor intensity of workers is reduced, when the load exceeds a set value, the anti-overload mechanism can prevent further grinding materials from entering, the conveying belt assembly is protected against damage, the height of the conveying belt assembly can be adjusted through the design of the telescopic air cylinder and the rotating rod, and the working requirements of different heights are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of abrasives, and more particularly to an abrasive feeding device. Background Art

[0002] The abrasive feeding device is a mechanical device used to transport abrasives (such as grinding wheels, grindstones, etc.) to grinding machines or other processing equipment. The abrasive feeding device is a key equipment to ensure the smooth progress of grinding or polishing processes, and is of great significance to improving production efficiency and product quality.

[0003] In the existing technology, firstly, some devices manually transport abrasives from one place to another, which is inefficient and labor-intensive. The abrasive transportation process may be discontinuous, affecting the overall efficiency of the production line. The abrasive may not be accurately delivered to the required parts, resulting in a decrease in processing accuracy. Secondly, the conveyor belts of some devices may be damaged due to overload, shortening the life of the equipment. There is no protection mechanism when overloaded, which may cause production interruption and affect production progress. There is no overload protection, and operators may be injured due to equipment failure. Finally, some devices cannot be adjusted according to work requirements at different heights, which limits the scope of use. Operators may need to manually adjust the height of the conveyor belt, which is inconvenient and inefficient. The maintenance and replacement of conveyor belt components may become more complicated and difficult. Summary of the Invention

[0004] In response to the problems existing in the prior art, the present invention provides an abrasive feeding device to solve the technical problems mentioned in the background art, such as the abrasive feeding process may be discontinuous and the device may be damaged due to overload.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an abrasive feeding device, comprising a base plate, a step-by-step transport mechanism, an anti-overload mechanism and a lifting and adjusting mechanism, the step-by-step transport mechanism comprising a conveyor belt assembly, a driving motor, a driving wheel, a driven wheel, a belt, a collecting hopper and a transport plate, the driving motor is cooperatively mounted on the bottom side of the conveyor belt assembly, the driving wheel is mounted on the output end of the driving motor, the driven wheel is cooperatively mounted on the side of the conveyor belt assembly, the belt connects the driving wheel and the driven wheel, the collecting hopper is arranged on the side of the conveyor belt assembly, and multiple groups of transport plates are installed on the conveyor belt assembly, the anti-overload mechanism comprises an anti-overload tube, an anti-overload rod, an anti-overload groove, a horizontal push frame, a push block, a moving block and a moving groove, the anti-overload rod movably extends into the anti-overload tube, the anti-overload groove is arranged on the side of the anti-overload rod, the moving groove is longitudinally arranged on the side wall of the anti-overload tube, the moving block moves directionally in the moving groove, one end of the horizontal push frame can extend into the anti-overload groove, the push block is arranged on the top of the moving block, and the push block can push the horizontal push frame to push.

[0006] The utility model is further configured as follows: the lifting and adjusting mechanism includes a telescopic cylinder, side plates, a rotating rod and a connecting frame, the side plates are symmetrically mounted on both sides of the top end surface of the base plate, the rotating rod is cooperatively mounted on the side plates, the connecting frame is symmetrically mounted on both sides of the conveyor belt assembly, and one end of the telescopic cylinder is movably connected to the rotating rod, and the other end of the telescopic cylinder is movably connected to the connecting frame.

[0007] The utility model is further configured such that a pressure groove is provided on the side of the anti-overload tube, and one end of the moving block extends out of the pressure groove, the end of the moving block extending out of the pressure groove is connected to a pressure plate, and an anti-overload spring is installed at the bottom end of the pressure plate. The setting of the pressure groove facilitates the linkage of the moving block and the pressure plate.

[0008] The utility model is further configured such that one end of the anti-overload rod is cooperatively connected to the driven wheel, the anti-overload tube is cooperatively connected to the conveyor belt assembly, and the anti-overload tube and the anti-overload rod are configured such that when the load exceeds a set value, an anti-overload mechanism is triggered.

[0009] The utility model is further configured such that a force plate is provided on the side of the anti-overload tube, and one end of multiple groups of anti-overload springs is cooperatively connected to the force plate, a pressure plate and an anti-overload spring are provided, and when an overload occurs, the anti-overload spring applies pressure to the anti-overload tube through the pressure plate to prevent overload.

[0010] The utility model is further configured such that a guide box is installed on the top of the conveyor belt assembly, and the output end of the guide box can be directed to the component required for the abrasive. The guide box guides the abrasive to ensure that the abrasive can be accurately transported to the required component.

[0011] The utility model is further configured such that a through slot is provided at the bottom of the collecting hopper, a recovery hopper is installed on the bottom plate, and the through slot is opposite to the recovery hopper, so that the abrasive can be recovered and reused through the slot and the recovery hopper, thereby reducing waste.

[0012] The present invention is further configured such that a support leg is installed on the bottom end surface of the base plate, and the support leg provides stable support for the entire device to prevent shaking or deviation during operation.

[0013] Compared with the prior art, the present invention provides an abrasive feeding device with the following beneficial effects:

[0014] The utility model is provided with a step-by-step transport mechanism, which realizes continuous loading of abrasives through the automatic operation of the conveyor belt assembly, thereby improving production efficiency, eliminating the need for manual handling of abrasives, and reducing the labor intensity of workers. The design of the collecting hopper and the transport plate ensures that the abrasives can be transported to the designated location accurately and orderly, and the use of multiple sets of transport plates increases the transport volume of abrasives per unit time.

[0015] The utility model is provided with an anti-overload mechanism. When the load exceeds the set value, the anti-overload mechanism can prevent further abrasive from entering, thereby protecting the conveyor belt assembly from damage. The design of the anti-overload rod and the anti-overload groove can trigger the anti-overload mechanism when overload occurs, thereby preventing the equipment from being damaged due to overload. The design of the anti-overload spring and the pressure plate can provide additional pressure in the case of overload, thereby ensuring the safety of operation.

[0016] The utility model is provided with a lifting adjustment mechanism. The design of the telescopic cylinder and the rotating rod enables the height of the conveyor belt assembly to be adjusted to meet the working requirements at different heights. The lifting adjustment mechanism makes the maintenance and cleaning of the conveyor belt assembly more convenient. The symmetrical installation of the side panels and the connecting frame ensures the stability of the conveyor belt assembly during the lifting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the device in the present invention when not in use;

[0018] Figure 2 This is a schematic diagram of the overall structure of the device in the present invention from a top perspective;

[0019] Figure 3 This is a structural diagram of the connection between the step-by-step transport mechanism and the anti-overload mechanism in the present invention;

[0020] Figure 4 This is a schematic structural diagram of the anti-overload mechanism in the present utility model;

[0021] Figure 5 It is a schematic diagram of the internal structure of the anti-overload mechanism in the utility model.

[0022] In the figure: 1. Base plate; 2. Conveyor belt assembly; 3. Driving motor; 4. Driving wheel; 5. Driven wheel; 6. Belt; 7. Collecting hopper; 8. Transport plate; 9. Anti-overload pipe; 10. Anti-overload rod; 11. Anti-overload groove; 12. Horizontal push frame; 13. Push block; 14. Moving block; 15. Moving groove; 16. Telescopic cylinder; 17. Side plate; 18. Rotating rod; 19. Connecting frame; 20. Pressing groove; 21. Pressing plate; 22. Anti-overload spring; 23. Force plate; 24. Guide box; 25. Passing groove; 26. Recovery bucket; 27. Support leg. DETAILED DESCRIPTION

[0023] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0024] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0025] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.

[0026] See also Figure 1-5 , an abrasive feeding device, including a bottom plate 1, a step-by-step transport mechanism, an anti-overload mechanism and a lifting adjustment mechanism, the step-by-step transport mechanism includes a conveyor belt assembly 2, a drive motor 3, a driving wheel 4, a driven wheel 5, a belt 6, a collecting hopper 7 and a transport plate 8, the drive motor 3 is mounted on the bottom side of the conveyor belt assembly 2, the driving wheel 4 is mounted on the output end of the drive motor 3, the driven wheel 5 is mounted on the side of the conveyor belt assembly 2, the belt 6 connects the driving wheel 4 and the driven wheel 5, the collecting hopper 7 is set on the side of the conveyor belt assembly 2, and multiple groups of transport plates 8 are installed On the conveyor belt assembly 2, the anti-overload mechanism includes an anti-overload tube 9, an anti-overload rod 10, an anti-overload groove 11, a transverse pushing frame 12, a pushing block 13, a moving block 14 and a moving groove 15. The anti-overload rod 10 is movably extended into the anti-overload tube 9, the anti-overload groove 11 is arranged on the side of the anti-overload rod 10, and the moving groove 15 is longitudinally arranged on the side wall of the anti-overload tube 9. The moving block 14 moves in a directional manner in the moving groove 15. One end of the transverse pushing frame 12 can be extended into the anti-overload groove 11. The pushing block 13 is installed at the top end of the moving block 14. The pushing block 13 can push the transverse pushing frame 12.

[0027] In this embodiment, the driving motor 3 is started, driving the active wheel 4 to rotate. The active wheel 4 is driven by the belt 6, so that the driven wheel 5 rotates. The rotation of the driven wheel 5 is transmitted to the conveyor belt assembly 2 through the belt 6, causing it to move. The collecting hopper 7 collects the abrasive and transports the abrasive step by step through multiple sets of transport plates 8. The guide box 24 installed on the top of the conveyor belt assembly 2 guides the abrasive to ensure that the abrasive is correctly transported to the required components. When the conveyor belt is overloaded, the anti-overload tube 9 feels additional pressure, and the anti-overload rod 10 is movable and extends into the anti-overload tube 9. When overload occurs, the overload force is greater than the pre-tightening force of the anti-overload spring 22, and the anti-overload rod 10 is forced to rotate. At this time, the moving block 14 moves in a directional manner in the moving groove 15, and the horizontal push frame 12 pushes the push block 13 to move. The pressure plate 21 is acted upon by the anti-overload spring 22, exerting pressure on the overload tube to prevent overload. Multiple sets of anti-overload springs 22 are connected to the force plate 23 to work together to prevent overload.

[0028] The lifting and adjusting mechanism includes a telescopic cylinder 16, a side plate 17, a rotating rod 18 and a connecting frame 19. The side plates 17 are symmetrically installed on both sides of the top end surface of the base plate 1, and the rotating rod 18 is installed on the side plates 17. The connecting frame 19 is symmetrically installed on both sides of the conveyor belt assembly 2, and one end of the telescopic cylinder 16 is movably connected to the rotating rod 18, and the other end of the telescopic cylinder 16 is movably connected to the connecting frame 19.

[0029] In this embodiment, the telescopic cylinder 16 is started, the bottom rotating rod 18 of the telescopic cylinder 16 moves relatively, and the other end of the telescopic cylinder 16 is movably connected to the connecting frame 19, which is transmitted to the conveyor belt assembly 2 to realize the lifting and lowering adjustment of the conveyor belt assembly 2.

[0030] See also Figure 1-5 , as a supplementary implementation of an abrasive feeding device for the step-by-step transport mechanism, anti-overload mechanism and lifting adjustment mechanism: a pressure groove 20 is provided on the side of the anti-overload tube 9, and one end of the moving block 14 extends out of the pressure groove 20, and the moving block 14 is connected to one end of the pressure groove 20 with a pressure plate 21, and the bottom end of the pressure plate 21 is installed with an anti-overload spring 22, one end of the anti-overload rod 10 is cooperated with the driven wheel 5, the anti-overload tube 9 is cooperated with the conveyor belt assembly 2, a force plate 23 is provided on the side of the anti-overload tube 9, and one end of multiple groups of anti-overload springs 22 are cooperated with the force plate 23, and a guide box 24 is installed on the top of the conveyor belt assembly 2, and the output end of the guide box 24 can be used for the required parts of the abrasive, and a through groove 25 is provided at the bottom of the collecting hopper 7, and a recovery bucket 26 is installed on the bottom of the bottom plate 1, and the through groove 25 is directly opposite to the recovery bucket 26, and a support leg 27 is installed on the bottom end face of the bottom plate 1.

[0031] More specifically, the device starts, the collection hopper 7 collects the abrasive, the drive motor 3 starts, and the conveyor belt assembly 2 begins to move through the belt 6, and the abrasive is transported step by step. When the overload protection mechanism detects an overload, the motion block 14 and the push block 13 are activated to prevent overload. As needed, the lifting and adjustment mechanism is activated to adjust the height of the conveyor belt assembly 2. The guide box 24 guides the abrasive to ensure that it is properly transported to the required component. At the same time, the abrasive is recovered through the groove 25 and the recovery hopper 26. The support legs 27 of the base plate 1 provide stable support to prevent vibration and deviation during processing. After the abrasive is transported, the device stops, completing the loading process.

[0032] In summary, when the overall equipment is in use or running: when the operation of the step-by-step transport mechanism is required, the drive motor 3 is started, driving the active wheel 4 to rotate, the active wheel 4 is transmitted through the belt 6, so that the driven wheel 5 rotates, and the rotation of the driven wheel 5 is transmitted to the conveyor belt assembly 2 through the belt 6 to make it move, the collecting hopper 7 collects the abrasive and transports the abrasive step by step through multiple groups of transport plates 8, and the guide box 24 installed on the top of the conveyor belt assembly 2 guides the abrasive to ensure that the abrasive is correctly transported to the required components.

[0033] When the anti-overload mechanism is required to operate, when the conveyor belt is overloaded, the anti-overload tube 9 feels additional pressure, and the anti-overload rod 10 is movable and extends into the anti-overload tube 9. When overload occurs, the overload force is greater than the preload force of the anti-overload spring 22, and the anti-overload rod 10 is forced to rotate. At this time, the moving block 14 moves in a directional manner in the moving groove 15, and the horizontal push frame 12 pushes the push block 13 to move. The pressure plate 21 is acted upon by the anti-overload spring 22, which applies pressure to the overload tube to prevent overload. Multiple groups of anti-overload springs 22 are connected to the force plate 23, and work together to prevent overload.

[0034] When the lifting and adjusting mechanism needs to be operated, the telescopic cylinder 16 is started, and the bottom rotating rod 18 of the telescopic cylinder 16 moves relatively. The other end of the telescopic cylinder 16 is movably connected to the connecting frame 19, and the connecting frame 19 is transmitted to the conveyor belt assembly 2 to realize the lifting and lowering adjustment of the conveyor belt assembly 2.

[0035] The device starts up, the collection hopper 7 collects the abrasive, the drive motor 3 starts, and the conveyor belt assembly 2 begins to move through the belt 6, and the abrasive is transported step by step. When the overload protection mechanism detects an overload, the motion block 14 and the push block 13 are activated to prevent overload. As needed, the lifting and adjustment mechanism is activated to adjust the height of the conveyor belt assembly 2. The guide box 24 guides the abrasive to ensure that it is properly transported to the required component. At the same time, the abrasive is recovered through the groove 25 and the recovery hopper 26. The support legs 27 of the base plate 1 provide stable support to prevent vibration and deviation during processing. After the abrasive is transported, the device stops, and the loading process is completed.

[0036] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. An abrasive feeding device, comprising a base plate (1), a step-by-step transport mechanism, an overload prevention mechanism, and a lifting and adjusting mechanism, characterized in that: The step-by-step transport mechanism comprises a conveyor belt assembly (2), a driving motor (3), a driving wheel (4), a driven wheel (5), a belt (6), a collecting hopper (7) and a transport plate (8), wherein the driving motor (3) is mounted on the bottom side of the conveyor belt assembly (2), the driving wheel (4) is mounted on the output end of the driving motor (3), the driven wheel (5) is mounted on the side of the conveyor belt assembly (2), the belt (6) connects the driving wheel (4) and the driven wheel (5), the collecting hopper (7) is arranged on the side of the conveyor belt assembly (2), and multiple groups of transport plates (8) are mounted on the conveyor belt assembly (2). On the conveyor belt assembly (2), the anti-overload mechanism includes an anti-overload tube (9), an anti-overload rod (10), an anti-overload groove (11), a horizontal push frame (12), a push block (13), a moving block (14) and a moving groove (15), the anti-overload rod (10) movably extends into the anti-overload tube (9), the anti-overload groove (11) is arranged on the side of the anti-overload rod (10), the moving groove (15) is longitudinally arranged on the side wall of the anti-overload tube (9), the moving block (14) moves in a direction in the moving groove (15), and the push block (13) is installed on the top of the moving block (14).

2. The abrasive feeding device according to claim 1, characterized in that: The lifting and adjusting mechanism comprises a telescopic cylinder (16), a side plate (17), a rotating rod (18) and a connecting frame (19), wherein the side plates (17) are symmetrically mounted on both sides of the top end surface of the bottom plate (1), the rotating rod (18) is cooperatively mounted on the side plates (17), and the connecting frame (19) is symmetrically mounted on both sides of the conveyor belt assembly (2), and one end of the telescopic cylinder (16) is movably connected to the rotating rod (18), and the other end of the telescopic cylinder (16) is movably connected to the connecting frame (19).

3. The abrasive feeding device according to claim 1, characterized in that: A pressure groove (20) is provided on the side of the anti-overload tube (9), and one end of the moving block (14) extends out of the pressure groove (20). The end of the moving block (14) extending out of the pressure groove (20) is connected to a pressure plate (21), and an anti-overload spring (22) is installed at the bottom end of the pressure plate (21).

4. The abrasive feeding device according to claim 1, characterized in that: One end of the anti-overload rod (10) is cooperatively connected to the driven wheel (5), and the anti-overload tube (9) is cooperatively connected to the conveyor belt assembly (2).

5. The abrasive feeding device according to claim 1, characterized in that: A force-bearing plate (23) is provided on the side of the anti-overload tube (9), and one end of a plurality of groups of anti-overload springs (22) is cooperatively connected to the force-bearing plate (23).

6. The abrasive feeding device according to claim 1, characterized in that: A guide box (24) is installed on the top of the conveyor belt assembly (2), and the output end of the guide box (24) can be used for components required for abrasives.

7. The abrasive feeding device according to claim 1, characterized in that: A through slot (25) is provided at the bottom of the collecting hopper (7), and a recovery hopper (26) is installed on the bottom plate (1), with the through slot (25) facing the recovery hopper (26).

8. The abrasive feeding device according to claim 1, characterized in that: Support legs (27) are installed on the bottom end surface of the base plate (1).