Spraying dust suppression device for discharging hopper

Abstract

The utility model relates to the technical field of discharging hopper spraying dust suppression, and discloses a discharging hopper spraying dust suppression device which comprises a discharging hopper body, a supporting plate and a spraying dust suppression mechanism, the spraying dust suppression mechanism comprises a water tank and a pump body, a connector at one end of the pump body is inserted into the water tank, and a connector at the other end of the pump body is connected with a guide pipe. The end, away from the pump body, of the guide pipe is connected with a three-way valve, one end of the three-way valve is connected with a telescopic pipe, the end, away from the guide pipe, of the spraying pipe is connected with a spraying pipe, nozzles are evenly distributed on the surface of the spraying pipe, and a telescopic structure is further arranged on one side of the spraying pipe. Dust is sprayed out from a nozzle after passing through a guide pipe, a telescopic pipe and a spraying pipe, dust can be settled, an electric push rod is started, a connecting base and a lantern ring can be pushed to move, the spraying pipe moves towards the inner wall of the discharging hopper body, a mini air cylinder is started, a mounting frame and a cleaning brush can be pushed to move, and the nozzle can be cleaned up and down through the arranged cleaning brush; and cleaning of the nozzle is completed.

Description

Technical Field

[0001] The utility model relates to the technical field of lower hopper spray dust suppression, in particular to a lower hopper spray dust suppression device. Background Art

[0002] Hopper spray dust suppression devices are commonly used in industrial production, particularly during the transportation and handling of materials such as coal, ore, sand, and construction materials. Their primary function is to deposit airborne dust particles to the ground through a spray, thereby reducing air pollution and worker health risks.

[0003] For example, a discharge port spray dust suppression device with publication number CN206615816U includes a dust cover, which is connected to the discharge port, a guide plate and a nozzle are provided in the dust cover, the nozzle is installed below the guide plate, the guide plate is horizontally fixed in the dust cover through a fixing seat, the fixing seat is welded to the inner wall of the dust cover, the nozzle is installed on the dust cover through a thread, a spray collection pipe is provided on the outside of the dust cover, the spray collection pipe is fixed to the dust cover through a pipe clamp, the pipe clamp is welded to the dust cover, and the nozzle is connected to the spray collection pipe through a hose; compared with the existing technology, the utility model can be quickly installed at the discharge port, so that during the material discharge process, dust particles are adhered to the material surface and will not become dust, thereby avoiding the harm of dust to human health.

[0004] The above patent proposes that the dust in the discharge port can be sprayed to achieve dust suppression. However, during use, the discharge hopper spray dust suppression device directly sprays water from the nozzle. The nozzle is prone to accumulate scale, dust and other debris during long-term use, causing blockage or uneven spraying, affecting the dust suppression effect.

[0005] Therefore, we proposed a lower hopper spray dust suppression device to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a lower hopper spray dust suppression device to solve the problem raised in the above background technology that due to the direct spraying of water from the nozzle, the nozzle is prone to accumulate scale, dust and other debris during long-term use, causing blockage or uneven spraying, thereby affecting the dust suppression effect.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lower hopper spray dust suppression device, comprising a lower hopper body and a support plate arranged on the outer side of the lower hopper body, a spray dust suppression mechanism for dust reduction is arranged on the upper end of the support plate, the spray dust suppression mechanism comprises a water tank and a pump body arranged at the bottom of the support plate, one end interface of the pump body is inserted into the water tank, and the other end interface is connected to a guide tube, an end of the guide tube away from the pump body is connected to a three-way valve, one end of the three-way valve is connected to a telescopic tube, and the other end of the three-way valve is also connected to a spray pipe, the telescopic tube can be telescopic, and an end of the spray pipe away from the guide tube is connected to the spray pipe, nozzles are evenly distributed on the surface of the spray pipe, and a telescopic structure is further provided on one side of the telescopic tube, the telescopic structure is used to adjust the position of the spray pipe, when the pump body is started, water in the water tank can be pumped out, and the cooperation of the guide tube, the telescopic tube and the spray pipe can make the nozzle spray, so as to settle the dust;

[0008] A baffle is provided inside the lower hopper body, and a cleaning piece is provided at the lower end of the baffle, which is used to clean the nozzle so that dust does not accumulate around the nozzle;

[0009] The cleaning part includes a mini cylinder embedded in the baffle and a mounting bracket connected to the telescopic end of the mini cylinder. A cleaning brush is installed at the lower end of the mounting bracket. When the mini cylinder is started, the mounting bracket and the cleaning brush can be pushed to move, and the nozzle can be cleaned using the provided cleaning brush.

[0010] Preferably, two groups of baffles are provided, and the two groups of baffles are staggered. The top walls of the baffles are inclined and smooth, so that materials will not be left on the baffles.

[0011] Preferably, the telescopic structure includes an electric push rod arranged on the inner wall of the lower hopper body and a connecting seat connected to the telescopic end of the electric push rod. A ring is provided on one side of the connecting seat, and the ring is sleeved on the outside of the spray pipe. When the electric push rod is started, the connecting seat and the ring can be pushed to move, so that the position of the spray pipe can be changed.

[0012] Preferably, two groups of the support plates and the spray dust reduction mechanisms are provided, and the two groups of the support plates and the spray dust reduction mechanisms are symmetrically distributed about the center line of the lower hopper body, and the two groups of the spray dust reduction mechanisms are staggered.

[0013] Preferably, a top cover is provided at the upper end of the water tank, which is fixed to the water tank by bolts. A water inlet is provided on the surface of the top cover, and mounting seats are evenly distributed on the inner wall of the top cover. A heating tube is installed at the lower end of the mounting seat. The heating tube is connected to an external power supply. When the switch is turned on, the heating tube can work and generate heat.

[0014] Preferably, a protective frame is provided on the outside of the water tank, and the protective frame is used to protect the water tank. An insulation layer is also provided on the inside of the protective frame.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. By setting the lower hopper body, support plate and spray dust reduction mechanism, the support plate is used to support the water tank in the spray dust reduction mechanism, so that the spray dust reduction mechanism is placed on both sides of the lower hopper body and staggered. The dust in the lower hopper can be sprayed and settled, thereby reducing the dust concentration. The cleaning part can be used to clean the area around the nozzle without affecting the spraying of water mist. At the same time, the cleaning brush can be rinsed with the water in the water tank to keep it clean.

[0017] 2. A water tank is provided with a heating pipe inside the water tank to heat the water to prevent it from freezing in cold weather and affecting its use, so that the water tank can be used continuously, and a protective frame is used to protect the water tank to avoid damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the spray dust suppression mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the lower hopper body of the utility model;

[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the protective frame and the thermal insulation layer of the present utility model.

[0022] In the figure: 1. Hopper body; 11. Baffle; 12. Cleaning part; 121. Mini cylinder; 122. Mounting frame; 123. Cleaning brush; 2. Support plate; 3. Spray dust suppression mechanism; 31. Water tank; 311. Top cover; 312. Water inlet; 313. Mounting seat; 314. Heating tube; 315. Protective frame; 316. Insulation layer; 32. Pump body; 33. Conduit; 331. Three-way valve; 332. Spray pipe; 34. Telescopic tube; 35. Telescopic structure; 351. Electric push rod; 352. Connecting seat; 353. Ring; 36. Spray pipe; 37. Nozzle. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1: Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 A lower hopper spray dust suppression device includes a lower hopper body 1 and a support plate 2 arranged on the outside of the lower hopper body 1. A spray dust suppression mechanism 3 for dust reduction is provided at the upper end of the support plate 2. The spray dust suppression mechanism 3 includes a water tank 31 and a pump body 32 arranged at the bottom of the support plate 2. One end interface of the pump body 32 is inserted into the water tank 31, and the other end interface is connected to a conduit 33. The end of the conduit 33 away from the pump body 32 is connected to a three-way valve 331, one end of the three-way valve 331 is connected to a telescopic pipe 34, and the other end of the three-way valve 331 is also connected to a nozzle 332. 4 can be extended and retracted. The end of the spray pipe 36 away from the guide tube 33 is connected to the spray pipe 36. Nozzles 37 are evenly distributed on the surface of the spray pipe 36. The nozzles 37 are used to discharge water mist and can settle dust. A telescopic structure 35 is also provided on one side of the telescopic pipe 34. The telescopic structure 35 is used to adjust the position of the spray pipe 36. When the pump body 32 is started, the water in the water tank 31 can be pumped out. The guide tube 33, the telescopic pipe 34 and the spray pipe 36 cooperate to make the nozzles 37 spray water mist, which can settle dust and achieve the purpose of dust suppression.

[0025] A baffle 11 is provided inside the lower hopper body 1, and a cleaning member 12 is provided at the lower end of the baffle 11. The cleaning member 12 is used to clean the nozzle 37 so that dust does not accumulate around the nozzle 37, which is beneficial to the normal use of the nozzle 37;

[0026] The cleaning part 12 includes a mini cylinder 121 embedded in the baffle 11 and a mounting frame 122 connected to the telescopic end of the mini cylinder 121. A cleaning brush 123 is installed at the lower end of the mounting frame 122. When the mini cylinder 121 is started, the mounting frame 122 and the cleaning brush 123 can be pushed to move, and the nozzle 37 can be cleaned using the provided cleaning brush 123.

[0027] Two groups of baffles 11 are provided, and the two groups of baffles 11 are staggered. The top walls of the baffles 11 are inclined and smooth, so that materials will not be left on the baffles 11.

[0028] The telescopic structure 35 includes an electric push rod 351 arranged on the inner wall of the lower hopper body 1 and a connecting seat 352 connected to the telescopic end of the electric push rod 351. A ring 353 is provided on one side of the connecting seat 352, and the ring 353 is sleeved on the outside of the spray pipe 36. When the electric push rod 351 is started, the connecting seat 352 and the ring 353 can be pushed to move, which can change the position of the spray pipe 36, and at the same time, the telescopic tube 34 can be lengthened or shortened.

[0029] Two groups of support plates 2 and spray dust reduction mechanisms 3 are provided, and the two groups of support plates 2 and spray dust reduction mechanisms 3 are symmetrically distributed about the center line of the lower hopper body 1, and the two groups of spray dust reduction mechanisms 3 are staggered.

[0030] In this embodiment, when dust suppression is required, the pump body 32 is started to pump out the water in the water tank 31, and the water is sprayed out from the nozzle 37 after passing through the conduit 33, the telescopic tube 34 and the spray pipe 36, so as to settle the dust and achieve the purpose of spray dust suppression. In addition, the two sets of spray pipes 36 and the nozzle 37 are staggered, which can avoid the water mist from rushing straight into the nozzle, reduce the mutual interference of the spray, effectively improve the effect of the spray, and facilitate the settlement of the dust. After the end, the electric push rod 351 is started to push the connecting seat 352 and the ring 353 to move, so that the spray pipe 36 can be moved downward. The inner wall of the bucket body 1 moves, and the telescopic tube 34 is shortened at this time. Then the mini cylinder 121 is started to push the mounting frame 122 and the cleaning brush 123 to move. The cleaning brush 123 can be used to clean the nozzle 37 up and down to complete the cleaning of the nozzle 37 to avoid dust accumulation and affect the normal use of the spray. Then, the flow of water in the telescopic tube 34 and the spray pipe 36 is stopped, and the nozzle 332 connected to the three-way valve 331 can be used to spray water on the cleaning brush 123, so that the cleaning brush 123 becomes neat and clean, which is conducive to reuse.

[0031] Example 2: This example is an improvement made on the basis of Example 1. For details, please refer to Figure 2 and Figure 4 A top cover 311 is provided at the upper end of the water tank 31, and the top cover 311 is fixed to the water tank 31 by bolts. A water inlet 312 for water inlet is provided on the surface of the top cover 311, and mounting seats 313 are evenly distributed on the inner wall of the top cover 311. A heating tube 314 is installed at the lower end of the mounting seat 313. The heating tube 314 is connected to an external power supply. When the switch is turned on, the heating tube 314 can be operated to generate heat and heat the water.

[0032] A protective frame 315 is provided on the outside of the water tank 31 , and the protective frame 315 is used to protect the water tank 31 . A heat-insulating layer 316 is provided on the inside of the protective frame 315 .

[0033] In this embodiment: when the weather is cold, water is poured into the water tank 31 from the water inlet 312, and then the switch of the heating tube 314 is turned on. The heating tube 314 can be used to heat the water, and the insulation layer 316 is used to keep it warm, reducing the dissipation of heat, so that the temperature of the water is increased to prevent the water from being frozen, and it can be used for dust suppression. When the weather is not cold, the water in the water tank 31 can be directly used for dust reduction. At the same time, the protective frame 315 is fixed to the outside of the water tank 31 to provide anti-collision protection to prevent damage to the water tank 31 and affect the dust reduction operation.

[0034] Working principle: When dust suppression is required, the pump body 32 is started to pump out the water in the water tank 31, and the water is sprayed out from the nozzle 37 through the conduit 33, the telescopic tube 34 and the spray pipe 36, so as to settle the dust and achieve the purpose of spray dust suppression. After that, the electric push rod 351 is started to push the connecting seat 352 and the collar 353 to move, so that the spray pipe 36 can move toward the inner wall of the lower hopper body 1. At this time, the telescopic tube 34 is shortened, and then the mini cylinder 121 is started to push the mounting frame 122 and the cleaning brush 123 to move. The cleaning brush 123 can be used to clean the nozzle 37 up and down to complete the cleaning of the nozzle 37. Stop the flow of water in the telescopic tube 34 and the spray pipe 36, and use the spray pipe 332 connected to the three-way valve 331 to spray water on the cleaning brush 123, so that the cleaning brush 123 becomes neat and clean. When the weather is cold, pour water into the water tank 31 from the water inlet 312, and then turn on the switch of the heating tube 314. The heating tube 314 can be used to heat the water, and the insulation layer 316 is used to keep the water warm, so that the water temperature is increased to prevent the water from freezing, which can be used for dust suppression. When the weather is not cold, the water in the water tank 31 can be directly used for dust reduction. At the same time, the protective frame 315 is fixed to the outside of the water tank 31 for anti-collision protection.

[0035] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A hopper spray dust suppression device, comprising a hopper body (1) and a support plate (2) arranged outside the hopper body (1), wherein a spray dust suppression mechanism (3) for dust suppression is provided at the upper end of the support plate (2), and characterized in that: The spray dust suppression mechanism (3) comprises a water tank (31) and a pump body (32) arranged at the bottom of the support plate (2); one end interface of the pump body (32) is inserted into the water tank (31); the other end interface is connected to a conduit (33); the end of the conduit (33) away from the pump body (32) is connected to a three-way valve (331); one end of the three-way valve (331) is connected to a telescopic tube (34); the other end of the three-way valve (331) is also connected to a spray pipe (332); the telescopic tube (34) is capable of telescoping; the end of the telescopic tube (34) away from the conduit (33) is connected to a spray pipe (36); nozzles (37) are evenly distributed on the surface of the spray pipe (36); a telescopic structure (35) is further provided on one side of the spray pipe (36); the telescopic structure (35) is used to adjust the position of the spray pipe (36); A baffle (11) is provided inside the lower hopper body (1), and a cleaning member (12) is provided at the lower end of the baffle (11), and the cleaning member (12) is used to clean the nozzle (37); The cleaning member (12) comprises a mini cylinder (121) embedded in the baffle (11) and a mounting frame (122) connected to the telescopic end of the mini cylinder (121). A cleaning brush (123) is mounted on the lower end of the mounting frame (122). When the mini cylinder (121) is activated, the mounting frame (122) and the cleaning brush (123) can be pushed to move.

2. A lower hopper spray dust suppression device according to claim 1, characterized in that: Two groups of baffles (11) are provided, and the two groups of baffles (11) are staggered, and the top walls of the baffles (11) are inclined.

3. The lower hopper spray dust suppression device according to claim 2, characterized in that: The telescopic structure (35) comprises an electric push rod (351) arranged on the inner wall of the lower hopper body (1) and a connecting seat (352) connected to the telescopic end of the electric push rod (351). A collar (353) is provided on one side of the connecting seat (352), and the collar (353) is sleeved on the outside of the spray pipe (36). When the electric push rod (351) is started, the connecting seat (352) and the collar (353) can be pushed to move.

4. A lower hopper spray dust suppression device according to claim 3, characterized in that: Two groups of the support plates (2) and the spray dust reduction mechanisms (3) are provided, and the two groups of the support plates (2) and the spray dust reduction mechanisms (3) are symmetrically distributed about the center line of the lower hopper body (1).

5. The lower hopper spray dust suppression device according to claim 4, characterized in that: A top cover (311) is provided at the upper end of the water tank (31), and the top cover (311) is fixed to the water tank (31) by bolts. A water inlet (312) for water intake is provided on the surface of the top cover (311). Mounting seats (313) are evenly distributed on the inner wall of the top cover (311). A heating pipe (314) is installed at the lower end of the mounting seat (313), and the heating pipe (314) is externally connected to a power supply.

6. The lower hopper spray dust suppression device according to claim 5, characterized in that: A protective frame (315) is further provided on the outside of the water tank (31), and the protective frame (315) is used to protect the water tank (31). A heat-insulating layer (316) is further provided on the inside of the protective frame (315).

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