Syrup filling line

By designing the side guide mechanism and adjusting the inner diameter of the filling tube, the problem of the 28mm container cannot be stably transmitted and filled with 28mm containers in the prior art is solved, and the stable transmission and precise filling of the containers are achieved, and the filling efficiency is improved.

CN223254883UActive Publication Date: 2025-08-22DONGGUAN YITANG TIANXIA SUGAR CO LTD
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Patent Information

Application Number
CN202422759618.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-08-22
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing syrup filling lines cannot be stable induced and filled containers with a diameter of 28mm, resulting in instability in filling and syrup spilling problems.

Method used

A syrup filling line is designed, including a side guide mechanism, a capping machine and a labeling machine. The container transmission is stabilized through the guide belt and the guide wheel, and the inner diameter of the filling pipe is adjusted to 26-28mm. It is matched with the capping and bottle separation mechanism to ensure vertical transmission and precise filling of the container.

Benefits of technology

The stable transmission and automated syrup filling of 28mm containers are achieved, which avoids container dumping and syrup spilling, and improves the infusion efficiency and accuracy.

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Abstract

The utility model relates to the technical field of syrup production, in particular to a syrup filling line which comprises a filling machine, a cap screwing machine and a labeling machine, the filling machine is used for filling syrup into a container, the cap screwing machine is used for carrying out cap screwing on the container filled with the syrup, and the labeling machine is used for labeling the container filled with thick caps. The cap screwing machine comprises a cap screwing machine body, a conveying mechanism, two side guide mechanisms and a plurality of cap screwing mechanisms, the conveying mechanism, the two side guide mechanisms and the cap screwing mechanisms are arranged on the cap screwing machine body, the conveying mechanism is used for bearing and conveying a container, and the two side guide mechanisms are used for abutting against the two sides of the container on the conveying mechanism and guiding the container to move. The multiple cap screwing mechanisms are used for conducting cap screwing treatment on the containers conveyed by the conveying mechanism. According to the automatic syrup filling device, the side guide mechanisms are arranged and used for limiting the two sides of the containers conveyed by the conveying mechanism, the adjacent containers abut against each other in a matched mode, the stability of container conveying is guaranteed, and therefore the effect that automatic syrup filling is conducted on the 28mm containers through the syrup filling line of the 45mm containers is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of syrup production, in particular to a syrup filling line. Background Art

[0002] Current syrup filling lines use 45mm-diameter syrup containers, which have a fixed volume. However, with the development of social productivity, more and more users prefer to use 28mm-diameter containers as syrup containers. When a filling line designed for 45mm-diameter containers is used to fill syrup into 28mm-diameter containers, stable container transfer becomes an urgent problem. Summary of the Invention

[0003] Aiming at the problems of the prior art, the utility model provides a syrup filling line, which can reliably transport 28mm containers.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] The utility model provides a syrup filling line, including a filling machine, a capping machine and a labeling machine. The filling machine is used to fill syrup into a container, the capping machine is used to cap the container filled with syrup, and the labeling machine is used to label the container with a thick cap. The capping machine includes a capping machine body, a transmission mechanism, two side guide mechanisms and a plurality of capping mechanisms, all of which are arranged on the capping machine body. The transmission mechanism is used to support and transport the container, the two side guide mechanisms are respectively used to abut against two sides of the container on the transmission mechanism and guide the container to move, and the plurality of capping mechanisms are respectively used to cap the containers transported by the transmission mechanism.

[0006] Furthermore, the side guide mechanism includes a first guide wheel, a second guide wheel and a guide belt. The first guide wheel and the second guide wheel are both rotatably arranged on the capping body. The two ends of the guide belt are respectively connected to the first guide wheel and the second guide wheel. The guide belt is used to contact the container, and the transmission mechanism is located between the two guide belts.

[0007] Furthermore, the capping machine is provided with a capping frame, the capping frame has a height adjustment mechanism, and the plurality of capping mechanisms are mounted on the capping frame.

[0008] Furthermore, the capping mechanism includes a capping chuck, which is detachably mounted on the capping mechanism.

[0009] Furthermore, the labeling machine includes a labeling body, a transmission module, a labeling mechanism, and a bottle separating mechanism, all of which are arranged on the labeling body. The transmission module is used to transmit containers, the labeling mechanism is used to label the containers transmitted by the transmission module, and the bottle separating mechanism is used to separate the containers transmitted by the transmission module to prevent the distance between adjacent containers from being less than a preset value.

[0010] Furthermore, there are multiple bottle separation mechanisms, which include a cylinder and a baffle. The cylinder is installed on the body, and the baffle is installed on the piston rod of the cylinder. The cylinder is used to drive the baffle to extend and retract so that the baffle enters or exits the area directly above the transmission module.

[0011] Furthermore, the labeling machine body has a height-adjusting frame, and the labeling mechanism is installed on the height-adjusting frame.

[0012] Furthermore, the perfusion machine is provided with at least one perfusion mechanism, which includes a perfusion solenoid valve and a perfusion tube. The input end of the perfusion tube is connected to the output end of the perfusion solenoid valve, and the inner diameter of the output end of the perfusion tube is 26-28 mm.

[0013] The beneficial effects of the present invention are as follows: the present invention sets a side guide mechanism for limiting the containers transported by the transport mechanism on both sides, and cooperates with adjacent containers to abut against each other, thereby ensuring the stability of container transport, thereby achieving the effect of automatically filling syrup into 28mm containers using a syrup filling line for 45mm containers. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the utility model.

[0015] Figure 2 It is a schematic diagram of the capping machine of the present invention.

[0016] Figure 3 It is a schematic diagram of the side guide mechanism of the present invention.

[0017] Figure 4 It is a top view of the labeling machine of the present invention.

[0018] Figure 5 It is a schematic diagram of the bottle separating mechanism of the present invention.

[0019] Figure 6 It is a schematic diagram of the filling machine of the present invention.

[0020] Figure numerals: 1—filling machine, 2—capping machine, 3—labeling machine, 4—capping machine, 11—filling mechanism, 12—filling solenoid valve, 13—filling pipe, 21—transmission mechanism, 22—side guide mechanism, 23—capping mechanism, 24—capping frame, 25—height adjustment mechanism, 31—labeling body, 32—transmission module, 33—labeling mechanism, 34—bottle separating mechanism, 35—height adjustment frame, 221—first guide wheel, 222—second guide wheel, 223—guide belt, 224—rotating shaft, 225—shaft seat, 226—linear drive module, 231—capping chuck, 341—cylinder, 342—baffle. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with the embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention. The present invention is described in detail below in conjunction with the drawings.

[0022] like Figures 1 to 6 As shown, the present invention provides a syrup filling line, including a filling machine 1, a capping machine 2, and a labeling machine 3. The filling machine 1 is used to fill syrup into containers, the capping machine 2 is used to cap containers filled with syrup, and the labeling machine 3 is used to label containers with thick caps. The capping machine 2 includes a capping machine body 2, a transmission mechanism 21, two side guide mechanisms 22, and multiple capping mechanisms 23, all of which are arranged on the capping machine body 2. The transmission mechanism 21 is used to support and transport containers. The two side guide mechanisms 22 are respectively used to contact the two sides of the container on the transmission mechanism 21 and guide the movement of the container. The multiple capping mechanisms 23 are respectively used to cap the containers transported by the transmission mechanism 21. In actual use, a capping machine 4 can be installed between the capping machine 2 and the filling machine 1 to install container lids on the containers. This capping machine is conventional equipment and will not be described in detail here.

[0023] That is, a container with a 45mm diameter is taller than a container with a 28mm diameter, and occupies a smaller area. Therefore, the center of gravity of the 28mm diameter container is located at a higher altitude. As a result, relying solely on the transmission mechanism 21 (preferably a belt or track transmission) cannot ensure that the 28mm diameter container remains in an upright position during transmission. Based on this, the present invention is specially provided with two side guide mechanisms 22, each of which is used to abut against two sides of the container, while the other two sides of the container are abutted by adjacent containers. This ensures that the container remains in an upright position during transmission and prevents the container from tipping over.

[0024] In this embodiment, the side guide mechanism 22 includes a first guide wheel 221, a second guide wheel 222, and a guide belt 223. The first guide wheel 221 and the second guide wheel 222 are both rotatably mounted on the capping machine 2. The ends of the guide belt 223 are respectively connected to the first guide wheel 221 and the second guide wheel 222. The guide belt 223 is used to contact the container, and the transmission mechanism 21 is located between the two guide belts 223. In other words, the side guide mechanism 22 contacts the container through the guide belt 223, thereby ensuring a guiding effect.

[0025] Of course, the first guide wheel 221 or the second guide wheel 222 can be equipped with a motor to drive the guide belt 223 to rotate, thereby providing a force for the transmission of the container and further ensuring the stable transmission of the container.

[0026] More preferably, the first guide wheel 221 and the second guide wheel 222 respectively have a rotating shaft 224, and the rotating shaft 224 is installed on the shaft seat 225. The shaft seat 225 can be equipped with a linear drive module 226 for driving to adjust the distance between two adjacent side guide mechanisms 22, thereby using a variety of calibers of containers for guidance.

[0027] In this embodiment, the capping machine 2 is provided with a capping frame 24 having a height adjustment mechanism 25. Multiple capping mechanisms 23 are mounted on the capping frame 24. The capping frame 24 is configured to be height-adjusted via the height adjustment mechanism 25 as needed, thereby aligning the capping mechanisms 23 with the height of the containers. The height adjustment mechanism 25 is conventional and will not be further described herein.

[0028] In this embodiment, the capping mechanism 23 includes a capping chuck 231 that is detachably mounted on the capping mechanism 23, allowing the capping chuck 231 to be replaced according to the container's caliber. The capping chuck 231 can be quickly installed and fixed using a quick-change chuck, which improves replacement efficiency.

[0029] In this embodiment, the labeling machine 3 includes a labeling body 31, a transmission module 32, a labeling mechanism 33, and a bottle separation mechanism 34, all of which are arranged on the labeling body 31. The transmission module 32 is used to transmit containers. The labeling mechanism 33 is used to label the containers transmitted by the transmission module 32. The bottle separation mechanism 34 is used to separate the containers transmitted by the transmission module 32 to prevent the distance between adjacent containers from being less than a preset value.

[0030] Since the adjacent containers will inevitably collide with each other to prevent them from falling when transporting containers, the bottle separation mechanism 34 is used to separate the adjacent containers during labeling to ensure that the labeling operation can be completed accurately.

[0031] Specifically, there are multiple bottle separating mechanisms 34, and the bottle separating mechanisms 34 include a cylinder 341 and a baffle 342. The cylinder 341 is installed on the body, and the baffle 342 is installed on the piston rod of the cylinder 341. The cylinder 341 is used to drive the baffle 342 to extend and retract so that the baffle 342 enters or exits the area directly above the transmission module 32.

[0032] That is, the cylinder 341 controls the baffle 342 to extend and retract, so as to separate the containers during labeling and avoid interfering with the transportation of the containers after labeling is completed.

[0033] Specifically, the labeling machine body 31 has a height adjustment frame 35, and the labeling mechanism 33 is installed on the height adjustment frame 35, so that the height of the labeling mechanism 33 can be adjusted according to the specific specifications of the container. The labeling mechanism 33 is a conventional means in this field and will not be described in detail here.

[0034] In this embodiment, the perfusion machine 1 is provided with at least one perfusion mechanism 11, which includes a perfusion solenoid valve 11 and a perfusion tube 13. The input end of the perfusion tube 13 is connected to the output end of the perfusion solenoid valve 11, and the inner diameter of the output end of the perfusion tube 13 is 26-28 mm.

[0035] When pouring syrup, if the pouring mechanism 11 is designed for a 45mm diameter container, the container will inevitably prevent the pouring mechanism 11 from being inserted into the container for pouring, that is, the syrup is likely to spill around. Therefore, the present invention adjusts the pouring mechanism 11 so that the inner diameter of the output end of the pouring tube 13 is changed to 28mm. Now, both 28mm and 45mm diameter containers can be inserted for syrup pouring. When the size of the pouring container changes, only the pouring time needs to be adjusted, which is convenient for use.

[0036] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention is disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of the above-disclosed technical contents without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not depart from the content of the technical solution of the present invention, are within the scope of the technical solution of the present invention.

Claims

1. A syrup filling line, comprising a filling machine, a capping machine, and a labeling machine. The filling machine is used to fill syrup into containers, the capping machine is used to screw caps on containers filled with syrup, and the labeling machine is used to label containers with thick caps. The line is characterized by: The capping machine includes a capping machine body, a transmission mechanism, two side guide mechanisms and multiple capping mechanisms, all of which are arranged on the capping machine body. The transmission mechanism is used to support and transmit containers. The two side guide mechanisms are respectively used to contact the two sides of the container on the transmission mechanism and guide the movement of the container. The multiple capping mechanisms are respectively used to perform capping processing on the containers transmitted by the transmission mechanism.

2. The syrup filling line according to claim 1, characterized in that: The side guide mechanism includes a first guide wheel, a second guide wheel and a guide belt. The first guide wheel and the second guide wheel are both rotatably arranged on the capping body. The two ends of the guide belt are respectively connected to the first guide wheel and the second guide wheel. The guide belt is used to contact the container, and the transmission mechanism is located between the two guide belts.

3. The syrup filling line according to claim 1, characterized in that: The capping machine is provided with a capping frame, the capping frame is provided with a height adjustment mechanism, and a plurality of capping mechanisms are all installed on the capping frame.

4. The syrup filling line according to claim 1, characterized in that: The capping mechanism comprises a capping chuck, which is detachably mounted on the capping mechanism.

5. The syrup filling line according to claim 1, characterized in that: The labeling machine includes a labeling body, a transmission module, a labeling mechanism, and a bottle separating mechanism, all of which are arranged on the labeling body. The transmission module is used to transmit containers, the labeling mechanism is used to label the containers transmitted by the transmission module, and the bottle separating mechanism is used to separate the containers transmitted by the transmission module to prevent the distance between adjacent containers from being less than a preset value.

6. The syrup filling line according to claim 5, characterized in that: There are multiple bottle separation mechanisms, which include a cylinder and a baffle. The cylinder is installed on the machine body, and the baffle is installed on the piston rod of the cylinder. The cylinder is used to drive the baffle to extend and retract so that the baffle enters or exits the area directly above the transmission module.

7. The syrup filling line according to claim 6, characterized in that: The labeling machine body is provided with a height-adjusting frame, and the labeling mechanism is installed on the height-adjusting frame.

8. The syrup filling line according to claim 1, characterized in that: The perfusion machine is provided with at least one perfusion mechanism, which includes a perfusion solenoid valve and a perfusion tube. The input end of the perfusion tube is connected to the output end of the perfusion solenoid valve, and the inner diameter of the output end of the perfusion tube is 26-28 mm.