Rubbing and peeling all-in-one machine
The rub and peeling integrated machine solves the problem of separation of oil kernels and shells by combining the rub and separation components, and achieves efficient oil processing effect.
Patent Information
- Application Number
- CN202422381878.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, when the broken oil material passes through the air picker, the adhesion between the shell and the oil material kernel is strong, making it difficult to effectively separate.
The integrated kneading and peeling machine is used to generate mechanical force to initially separate the oil shell and the kernel by squeezing the component, and the separation component combines the airflow and rod-punching to further separate the shell and oil kernel.
It significantly improves the peeling rate and separation effect of oil, reduces labor costs and labor intensity, and improves the efficiency and quality of oil processing.
Smart Images
Figure CN223255177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil preparation and processing, and specifically relates to a kneading and peeling all-in-one machine. Background Art
[0002] Traditional shelling of soybeans, cotton seeds, sunflowers, etc. generally uses a toothed roller crusher to break the seeds, and then uses an air separator to separate the husks from the crushed oilseeds by taking advantage of the difference in bulk density between the kernels and shells. The air separator channel is equipped with many circular beating rods to make the husks and kernels collide and promote separation.
[0003] The existing device has some disadvantages during use. For example, due to the physical properties of some oils, such as surface roughness, oil content or moisture content, the adhesion between the husk and the oil kernel is strong. Therefore, when the crushed oil passes through the air separator, some husks still adhere to the outer wall of the oil kernel, making it difficult to achieve separation through the air separator. Summary of the Invention
[0004] The purpose of the utility model is to provide a kneading and peeling integrated machine to solve the problem that when the crushed oilseed passes through the air separator, some husks still adhere to the outer wall of the oilseed kernel, making it difficult to achieve the separation effect through the air separator.
[0005] The utility model provides the following technical solution: a kneading and peeling all-in-one machine, comprising a casing, a feed port is provided at the top of the casing, a discharge port is provided at the bottom of the casing, an air inlet is provided on one side of the top of the casing, and an air outlet is provided on the other side of the top of the casing, the discharge end of the feed port is connected to a first processing chamber, a kneading component for kneading oil materials is provided inside the first processing chamber, the bottom end of the first processing chamber is fixedly connected to a second processing chamber, and a separation component for separating oil kernels and husks is provided inside the second processing chamber.
[0006] In the above technical solution, the kneading component can initially separate the outer shell of the oil from the inner kernel (i.e., the core of the oil), destroy the outer shell structure, and increase the peeling rate. The separation component effectively separates the oil kernel and the shell through airflow.
[0007] As a preferred embodiment of the above technical solution, the kneading component includes a driving rod arranged on the inner side of the first processing chamber, a tooth roller is fixedly sleeved on the outer wall of the driving rod, one end of the driving rod extends to the outside of the casing and a servo motor is fixedly installed on the end, the driving rod is rotatably connected to the casing through a bearing, and an arc-shaped tooth plate is fixedly installed on the inner wall of the first processing chamber, and the outer wall of the arc-shaped tooth plate is in contact with the inner wall of the first processing chamber.
[0008] In the above technical solution, the servo motor is provided to drive the gear roller on the driving rod to rotate, so that the gear roller and the arc-shaped gear plate squeeze the oil, thereby achieving preliminary separation of the oil.
[0009] As a preferred embodiment of the above technical solution, the separation component includes a graded air inlet door and a graded air outlet door, which are laterally symmetrically arranged on both sides of the second processing chamber, and the graded air inlet door and the graded air outlet door pass through the second processing chamber.
[0010] In the above technical solution, the husks are removed by strong wind flow, thereby ensuring that only oil kernels are left inside the equipment.
[0011] As a preferred embodiment of the above technical solution, the separation component also includes a rotating rod rotatably arranged at the bottom of the second processing chamber, a plurality of hitting rods are fixed in a circular array on the outer wall of the rotating rod, one end of the rotating rod extends to the outside of the casing and a driving motor is fixedly installed on the end, and the rotating rod is rotatably connected to the casing through a bearing.
[0012] In the above technical solution, the driving motor is provided to drive the rotating rod to rotate, so that the rotating rod drives the striking rod to strike the oil, thereby increasing the separation effect.
[0013] As a preferred embodiment of the above technical solution, a gravity door for preventing oil from leaking is provided at the bottom of the casing and at the position of the discharge port.
[0014] In the above technical solution, when the equipment stops running or the discharge port no longer needs to discharge oil, the gravity door will automatically close to ensure that the oil kernels will not accidentally flow out of the discharge port.
[0015] As a preferred embodiment of the above technical solution, two sight glasses for observing oil separation are embedded on the top of the casing.
[0016] In the above technical solution, the operator can monitor whether there is any blockage inside the equipment, whether the material flow is smooth, etc. through the sight glass.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] In the utility model, the material is repeatedly kneaded and squeezed by the mechanical force generated by the kneading component, so that the outer shell of the oil and the inner kernel (i.e., the oil core) are initially separated, and the outer shell structure is destroyed to facilitate subsequent peeling. The oil kernel and the shell are effectively separated by the provided separation component. During the separation process, the kneaded material is hit and stirred by the beating rod on the rotating rod. The hitting of the beating rod helps to further destroy the connection between the shell and the oil kernel, while the stirring makes the material evenly distributed in the cavity, increasing the contact area with the airflow. Under the joint action of the airflow and the beating rod, the shell is gradually peeled off and rises with the airflow. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the front cross-sectional structure of the kneading and peeling machine;
[0020] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0021] Figure 3 This is a front view structural diagram of the kneading and peeling machine;
[0022] Figure 4 It is a rear view structural diagram of the kneading and peeling machine.
[0023] In the figure: 1. Casing; 2. Feed inlet; 3. Feed outlet; 4. Air inlet; 5. Air outlet; 6. First processing chamber; 7. Kneading component; 71. Drive rod; 72. Tooth roller; 73. Servo motor; 74. Arc tooth plate; 8. Second processing chamber; 9. Separation component; 91. Graded air inlet door; 92. Graded air outlet door; 93. Rotating rod; 94. Beating rod; 95. Drive motor; 10. Gravity door; 11. Sight glass. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention. Example
[0025] like Figure 1 and Figure 3As shown, the utility model provides a technical solution: a kneading and peeling all-in-one machine, comprising a casing 1, a feeding port 2 is provided at the top of the casing 1, a discharging port 3 is provided at the bottom of the casing 1, an air inlet 4 is provided on one side of the top of the casing 1, and an air outlet 5 is provided on the other side of the top of the casing 1. The discharge end of the feeding port 2 is connected with a first processing cavity 6, a kneading component 7 for kneading oil materials is provided inside the first processing cavity 6, the bottom end of the first processing cavity 6 is fixedly connected with a second processing cavity 8, and a separation component 9 for separating oil kernels and husks is provided inside the second processing cavity 8. During specific use, the oil crops are put into the equipment through the feeding port 2 at the top of the casing 1. After the materials enter the first processing cavity 6, they are passed through The mechanical force generated by the kneading component 7 repeatedly rubs and squeezes the material, so that the outer shell of the oil material and the inner kernel (i.e., the oil core) are initially separated, and the outer shell structure is destroyed to facilitate subsequent peeling. The kneaded material then enters the second processing chamber 8, and the oil kernel and the husk are effectively separated by the provided separation component 9. During the separation process, the air inlet 4 introduces external airflow to assist in blowing away the husk, while the air outlet 5 discharges waste gas or impurities containing the husk. The separated oil kernel is discharged through the discharge port 3 at the bottom end of the second processing chamber 8, and can be used for further processing (such as oil pressing, food processing, etc.) after collection, which can significantly improve the efficiency and quality of oil processing and reduce labor costs and labor intensity.
[0026] As an implementation method in this embodiment, Figure 1 and Figure 2 As shown, the kneading assembly 7 includes a driving rod 71 arranged on the inner side of the first processing chamber 6, and a tooth roller 72 is fixedly sleeved on the outer wall of the driving rod 71. One end of the driving rod 71 extends to the outside of the casing 1 and a servo motor 73 is fixedly installed on the end thereof. The servo motor 73 is fixed on the outer wall of the casing 1. The driving rod 71 is rotatably connected to the casing 1 through a bearing. An arc-shaped tooth plate 74 is fixedly installed on the inner wall of the first processing chamber 6. The outer wall of the arc-shaped tooth plate 74 fits the inner wall of the first processing chamber 6. During specific use, when the servo motor 73 is started, the driving rod 71 rotates accordingly, thereby driving the tooth roller 72 to rotate together. After the oil crop enters the first processing chamber 6 through the feed port 2, it is kneaded and squeezed by the relative movement between the tooth roller 72 and the arc-shaped tooth plate 74 (the gap between the roller and the tooth plate can be adjusted according to the particle size of the oil crop). After the outer shell of the oil crop is destroyed, it is gradually separated from the internal kernel. The kneaded material continues to flow downward and enters the subsequent separation assembly 9 for further processing.
[0027] As an implementation method in this embodiment, Figure 1As shown, the separation component 9 includes a graded air inlet door 91 and a graded air outlet door 92, which are laterally symmetrically arranged on both sides of the second processing chamber 8. The graded air inlet door 91 and the graded air outlet door 92 pass through the second processing chamber 8. The separation component 9 also includes a rotating rod 93 rotatably arranged at the bottom of the second processing chamber 8. A plurality of rods 94 are fixed in an annular array on the outer wall of the rotating rod 93. One end of the rotating rod 93 extends to the outside of the casing 1 and a drive motor 95 is fixedly installed on the end thereof. The drive motor 95 is fixed on the outer wall of the casing 1. The rotating rod 93 is rotatably connected to the casing 1 through a bearing. During specific use, the external airflow passes through the graded air inlet door 91 It is introduced into the second processing chamber 8 to form an airflow environment suitable for separation. After the kneaded material enters the second processing chamber 8, the drive motor 95 is turned on and drives the rotating rod to rotate. The kneaded material is hit and stirred by the beating rod 94 on the rotating rod 93. The beating of the beating rod 94 helps to further destroy the connection between the husk and the oil kernel, and the stirring makes the material evenly distributed in the chamber, increasing the contact area with the airflow. Under the joint action of the airflow and the beating rod 94, the husk is gradually peeled off and rises with the airflow. The waste gas or impurities containing the husk are discharged to the outside of the casing 1 through the graded air outlet door 92, and the separated oil kernels are deposited at the bottom of the chamber due to gravity for collection.
[0028] As an implementation method in this embodiment, Figure 1 As shown, a gravity door 10 is provided at the bottom of the casing 1 and at the position of the discharge port 3 for preventing oil leakage. When the equipment stops running or the discharge port 3 no longer needs to discharge oil, the gravity door 10 will automatically close to ensure that the oil kernel will not accidentally flow out of the discharge port 3.
[0029] As an implementation method in this embodiment, Figure 4 As shown, two sight glasses 11 for observing oil separation are embedded on the top of the casing 1. Through the sight glasses 11, the operator can monitor whether there is any blockage inside the equipment, whether the material flow is smooth, and other problems. Once an abnormal situation is found, measures can be taken immediately to avoid equipment failure or affect the separation effect.
[0030] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.
Claims
1. A kneading and peeling machine, comprising a housing (1), characterized in that: The top of the casing (1) is provided with a feed port (2), the bottom of the casing (1) is provided with a feed port (3), one side of the top of the casing (1) is provided with an air inlet (4), the other side of the top of the casing (1) is provided with an air outlet (5), the discharge end of the feed port (2) is connected to a first processing chamber (6), a kneading component (7) for kneading oil is provided inside the first processing chamber (6), the bottom of the first processing chamber (6) is fixedly connected to a second processing chamber (8), and a separation component (9) for separating the oil kernel and the husk is provided inside the second processing chamber (8).
2. The kneading and peeling machine according to claim 1, characterized in that: The kneading assembly (7) includes a driving rod (71) arranged on the inner side of the first processing chamber (6), a tooth roller (72) is fixedly sleeved on the outer wall of the driving rod (71), one end of the driving rod (71) extends to the outside of the casing (1) and a servo motor (73) is fixedly installed on the end thereof, the driving rod (71) is rotatably connected to the casing (1) through a bearing, an arc-shaped tooth plate (74) is fixedly installed on the inner side wall of the first processing chamber (6), and the outer wall of the arc-shaped tooth plate (74) is in contact with the inner wall of the first processing chamber (6).
3. The kneading and peeling machine according to claim 1, characterized in that: The separation assembly (9) comprises a graded air inlet door (91) and a graded air outlet door (92), wherein the graded air inlet door (91) and the graded air outlet door (92) are laterally symmetrically arranged on both sides of the second processing chamber (8), and the graded air inlet door (91) and the graded air outlet door (92) are connected through the second processing chamber (8).
4. The kneading and peeling machine according to claim 3, characterized in that: The separation assembly (9) further includes a rotating rod (93) rotatably arranged at the bottom of the second processing chamber (8), a plurality of driving rods (94) are fixed in a circular array on the outer wall of the rotating rod (93), one end of the rotating rod (93) extends to the outside of the casing (1) and a driving motor (95) is fixedly installed at the end thereof, and the rotating rod (93) is rotatably connected to the casing (1) via a bearing.
5. The kneading and peeling machine according to claim 1, characterized in that: A gravity door (10) for preventing oil from leaking is provided at the bottom of the casing (1) and at the position of the discharge port (3).
6. The kneading and peeling machine according to claim 1, characterized in that: Two sight glasses (11) for observing oil separation are embedded on the top of the casing (1).