Nickel-based alloy material heat treatment device

By designing a heat treatment device for nickel-based alloy material and adopting a heating frame, cooling tank and filtration system, the problem of inability to cool in the prior art is solved, uniform heating and cooling of the material is achieved, stability is improved and operator health is protected.

CN223255333UActive Publication Date: 2025-08-22WUXI SHENGYI NEW MATERIAL MFG CO LTD
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Patent Information

Application Number
CN202422599051.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-22
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing nickel-based alloy material heat treatment device cannot cool the heated material, resulting in the inability to release residual stress, affecting the stability of the material.

Method used

A heat treatment device for nickel-based alloy material is designed, including a heating frame, hydraulic cylinder, heating plate, cooling pool, electric telescopic rod and motor. By automatically cooling after heating, the nickel-based alloy material is uniformly heated and cooled.

Benefits of technology

The uniform heating and effective cooling of nickel-based alloy materials are achieved, the stability of the material is improved, energy loss is reduced, and harmful gases are processed through the filtration system to protect the health of operators.

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Abstract

The utility model relates to the technical field of nickel-based alloy materials, and discloses a nickel-based alloy material heat treatment device which comprises a box body, a heating frame is arranged in the box body, a hydraulic cylinder is fixedly connected to the upper portion of the heating frame, the hydraulic cylinder is fixedly connected to the inner top of the box body, a second heating plate is arranged on the inner top of the heating frame, and a third heating plate is arranged on the inner top of the second heating plate. First heating plates are arranged on the periphery in the heating frame, a clamping groove is formed in the heating frame, a cooling pond is fixedly connected to the bottom in the box body, a containing disc is arranged in the cooling pond, electric telescopic rods are fixedly connected to the two sides of the lower portion of the containing disc, and the electric telescopic rods are fixedly connected to the inner bottom of the cooling pond. The lower portion of the containing disc is fixedly connected with a motor, and the output end of the motor is fixedly connected with a rotating shaft. According to the nickel-based alloy material cooling device, the nickel-based alloy material can be uniformly heated during heating, and the nickel-based alloy material is cooled after being heated.
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Description

Technical Field

[0001] The utility model relates to the technical field of nickel-based alloy materials, in particular to a heat treatment device for nickel-based alloy materials. Background Art

[0002] Nickel-based alloys are a class of alloys that exhibit high strength and resistance to oxidation and corrosion at temperatures between 650°C and 1000°C. Based on their primary properties, they are further categorized into nickel-based heat-resistant alloys, nickel-based corrosion-resistant alloys, nickel-based wear-resistant alloys, nickel-based precision alloys, and nickel-based shape memory alloys. High-temperature alloys are further divided into iron-based, nickel-based, and cobalt-based alloys, depending on the substrate.

[0003] After searching, the Chinese patent announcement number: CN219689796U discloses a nickel-based alloy material heat treatment device, including a heat treatment box and a heat treatment mechanism; the heat treatment mechanism includes a base arranged at the bottom of the inner side of the heat treatment box, a heat treatment seat movably arranged above the base, and a telescopic cylinder detachably mounted on the top of the heat treatment box, the top of the heat treatment seat is detachably fixed with a connecting rod fixed to the output shaft of the telescopic cylinder; the top of the base is provided with a groove for placing the nickel-based alloy material, and the bottom of the heat treatment seat is provided with a heat treatment groove. The nickel-based alloy material heat treatment device of the present utility model, through the use of the heat treatment box and the heat treatment mechanism, the telescopic cylinder and the connecting rod, can make the heat treatment seat and the base fit together, and the heating element and the connecting seat are used in combination to avoid the leakage of hot air from the groove and the heating chamber, reduce energy loss, and the provided insulation layer can reduce the heat leakage of the heat treatment box.

[0004] Although this patented technology can prevent hot air from leaking out of the grooves and heating chamber, reducing energy loss, it is unable to cool the heated nickel-based alloy material, resulting in the inability to release residual stress in the alloy, thereby affecting the stability of the material. Therefore, those skilled in the art provide a nickel-based alloy material heat treatment device to solve the problems raised in the above background technology. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a nickel-based alloy material heat treatment device, which aims to improve the problem in the prior art that the heated nickel-based alloy material cannot be cooled.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A nickel-based alloy material heat treatment device includes a box body, a heating frame is provided inside the box body, the upper part of the heating frame is fixedly connected to a hydraulic cylinder, the hydraulic cylinder is fixedly connected to the inner top of the box body, the inner top of the heating frame is provided with a second heating plate, the inner four sides of the heating frame are provided with a heating plate, a card slot is provided inside the heating frame, the bottom of the box body is fixedly connected to a cooling pool, a placement disk is provided inside the cooling pool, electric telescopic rods are fixedly connected to the lower sides of the placement disk, the electric telescopic rods are fixedly connected to the inner bottom of the cooling pool, the lower part of the placement disk is fixedly connected to a motor, the output end of the motor is fixedly connected to a rotating shaft, the upper part of the rotating shaft is fixedly connected to a turntable, the upper part of the placement disk is fixedly connected to a plug-in block, and the upper part of the box body is provided with a filter assembly.

[0008] Through the above technical solution, the box is opened, the nickel-based alloy material is placed inside the turntable inside the placement disk, the hydraulic cylinder is started, the hydraulic cylinder drives the heating frame to move downward, and the plug-in block of the placement disk is engaged with the card slot inside the heating frame to perform connection sealing. Through the controller, the heating plate 1 and the heating plate 2 inside the heating frame are started to heat the nickel-based alloy material, and at the same time, the motor is started, the motor drives the rotating shaft to rotate, and the rotating shaft drives the turntable to rotate, so that it can be heated evenly as the turntable rotates. The heating treatment is contracted by two electric telescopic rods, and the electric telescopic rods pull the placement disk downward into the cooling pool. The coolant in the cooling pool cools the nickel-based alloy material after the heat treatment, thereby improving the heating treatment effect and being able to cool the nickel-based alloy material after heating.

[0009] Furthermore, the filter assembly includes a filter box, which is fixedly connected to the upper part of the box body, a molecular sieve is provided inside the filter box, an activated carbon net is provided on the right side of the molecular sieve, and sliders are fixedly connected to the outside of the molecular sieve and the activated carbon net. Slide rails are provided on both sides of the interior of the filter box, and handles are fixedly connected to the upper parts of the molecular sieve and the activated carbon net. The left part of the filter box is fixedly connected to a connecting pipe, and the connecting pipe is fixedly connected to the upper left side of the box body. The right part of the filter box is fixedly connected to an air outlet pipe.

[0010] Through the above technical solution, harmful gases may be generated during the heating process. By opening the round cover of the air outlet pipe, the harmful gases inside will enter the filter box through the connecting pipe. The gas is filtered by the molecular sieve mesh and the activated carbon mesh and then discharged through the air outlet pipe. At the same time, by pulling the handle, the molecular sieve mesh and the activated carbon mesh can be slid out of the slide rail through the slider, and the molecular sieve mesh and the activated carbon mesh can be replaced.

[0011] Furthermore, a water inlet pipe is fixedly connected to the upper left side of the cooling pool, and a water outlet pipe is fixedly connected to the lower right side of the cooling pool.

[0012] According to the above technical solution, coolant is injected into the cooling pool by arranging a water inlet pipe, and the cooled waste water is discharged by arranging a water outlet pipe.

[0013] Furthermore, a controller is fixedly connected to the front of the box, a temperature detector is fixedly connected to the rear side of the interior of the box, and an alarm light is provided on the lower side of the front of the box.

[0014] Through the above technical solution, when the temperature is too high, the temperature detector will feed back to the alarm light to alarm, thereby controlling the heating temperature.

[0015] Furthermore, support legs are fixedly connected to the four corners of the bottom of the box.

[0016] Through the above technical solution, the box body is supported by providing support legs.

[0017] Furthermore, the plug-in block is slidably connected to the inside of the card slot.

[0018] Through the above technical solution, the heating frame and the placement plate can be snap-connected by sliding the plug-in block inside the slot.

[0019] Furthermore, the slider is slidably connected to the inside of the slide rail.

[0020] According to the above technical solution, the molecular sieve mesh and the activated carbon mesh can be slid out and replaced by sliding the slider inside the slide rail.

[0021] Furthermore, the turntable is rotatably connected to the interior of the placement tray.

[0022] With the above technical solution, the turntable rotates inside the placement tray, and the heat can be evenly distributed along with the rotation of the turntable.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, through the cooperation between the heating frame, the heating plate, the card slot, the plug-in block, the placement plate, the hydraulic cylinder, the motor, the turntable, the cooling pool and the electric telescopic rod and other structures, the nickel-based alloy material can be heated evenly during heating, thereby improving the heating treatment effect and being able to cool the nickel-based alloy material after heating.

[0025] 2. In the present invention, through the coordination among the molecular sieve, air outlet pipe, handle, filter box, slide rail, connecting pipe and activated carbon net, the generated gas can be filtered and then discharged outside the device, which is beneficial to the health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional diagram of the nickel-based alloy material heat treatment device proposed in the present utility model;

[0027] Figure 2 This is a cross-sectional view of the nickel-based alloy material heat treatment device proposed in the present invention;

[0028] Figure 3 This is a schematic diagram of the heating frame structure of the nickel-based alloy material heat treatment device proposed in the present invention;

[0029] Figure 4 This is a schematic diagram of the internal structure of the cooling pool of the nickel-based alloy material heat treatment device proposed in the present invention;

[0030] Figure 5 This is a schematic diagram of the internal structure of the filter box of the nickel-based alloy material heat treatment device proposed in the present invention.

[0031] Legend:

[0032] 1. Filter box; 2. Air outlet duct; 3. Controller; 4. Box body; 5. Water outlet pipe; 6. Support leg; 7. Warning light; 8. Heating frame; 9. Placement tray; 10. Connecting pipe; 11. Molecular sieve mesh; 12. Activated carbon mesh; 13. Hydraulic cylinder; 14. Temperature detector; 15. Cooling tank; 16. Water inlet pipe; 17. Heating plate 1; 18. Handle; 19. Heating plate 2; 20. Slot; 21. Rotating shaft; 22. Electric telescopic rod; 23. Motor; 24. Slide rail; 25. Turntable; 26. Plug block; 27. Slider. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Reference Figure 1 、 Figure 2 and Figure 3 , an embodiment provided by the utility model:

[0035] The nickel-based alloy material heat treatment device includes a box body 4, a heating frame 8 is provided inside the box body 4, the upper part of the heating frame 8 is fixedly connected to a hydraulic cylinder 13, the hydraulic cylinder 13 is fixedly connected to the inner top of the box body 4, the inner top of the heating frame 8 is provided with a heating plate 2 19, the inner periphery of the heating frame 8 is provided with a heating plate 17, the interior of the heating frame 8 is provided with a card slot 20, the bottom of the box body 4 is fixedly connected to a cooling pool 15, the interior of the cooling pool 15 is provided with a placement tray 9, and the lower sides of the placement tray 9 are fixedly connected There is an electric telescopic rod 22, which is fixedly connected to the inner bottom of the cooling pool 15. The lower part of the placement tray 9 is fixedly connected to a motor 23, the output end of the motor 23 is fixedly connected to a rotating shaft 21, the upper part of the rotating shaft 21 is fixedly connected to a turntable 25, the upper part of the placement tray 9 is fixedly connected to a plug-in block 26, the front part of the box 4 is fixedly connected to the controller 3, the inner rear side of the box 4 is fixedly connected to the temperature detector 14, the lower front side of the box 4 is provided with an alarm light 7, and the upper part of the box 4 is provided with a filter assembly;

[0036] By opening the box body 4, the nickel-based alloy material is placed inside the turntable 25 inside the placement tray 9, and the hydraulic cylinder 13 is started. The hydraulic cylinder 13 drives the heating frame 8 to move downward, and the plug-in block 26 of the placement tray 9 is engaged with the card slot 20 inside the heating frame 8 to perform a connection seal, which can prevent the heat from escaping during subsequent heating. The controller 3 is used to start the heating plate 17 and the heating plate 2 19 inside the heating frame 8 to heat the nickel-based alloy material. When the temperature is too high, the temperature detector 14 is used to feed back the alarm light 7 to alarm, and the heating temperature is controlled. At the same time, the motor 23 is started, and the output end of the motor 23 drives the rotating shaft 21 to rotate, and the rotating shaft 21 drives the turntable 25 to rotate, so that it can be heated evenly with the rotation of the turntable 25. The heating treatment is contracted by the two electric telescopic rods 22, and the electric telescopic rods 22 pull the placement tray 9 downward into the cooling pool 15. The coolant in the cooling pool 15 cools the nickel-based alloy material after the heating treatment, thereby improving the heating treatment effect and being able to cool the nickel-based alloy material after heating.

[0037] Reference Figure 1 、 Figure 2 and Figure 5 The filter assembly includes a filter box 1, which is fixedly connected to the upper part of the box body 4. A molecular sieve 11 is provided inside the filter box 1, and an activated carbon net 12 is provided on the right side of the molecular sieve 11. The outsides of the molecular sieve 11 and the activated carbon net 12 are fixedly connected with sliders 27. Slide rails 24 are provided on both sides of the interior of the filter box 1. The upper parts of the molecular sieve 11 and the activated carbon net 12 are fixedly connected with handles 18. The left part of the filter box 1 is fixedly connected with a connecting pipe 10, which is fixedly connected to the upper left side of the box body 4. The right part of the filter box 1 is fixedly connected with an air outlet pipe 2;

[0038] Harmful gases will be generated during the heating process. By opening the round cover of the air outlet pipe 2, the harmful gases inside will enter the filter box 1 through the connecting pipe 10. The gas will be filtered once through the molecular sieve mesh 11 and then filtered twice through the activated carbon mesh 12. After filtration, it will be discharged out of the device through the air outlet pipe 2, which is beneficial to the health of the operator. At the same time, by pulling the handle 18, the molecular sieve mesh 11 and the activated carbon mesh 12 can slide out of the slide rail 24 through the slider 27, and the molecular sieve mesh 11 and the activated carbon mesh 12 can be replaced.

[0039] Reference Figure 2 、 Figure 4 and Figure 5 The upper left side of the cooling pool 15 is fixedly connected to the water inlet pipe 16, the lower right side of the cooling pool 15 is fixedly connected to the water outlet pipe 5, the four corners of the bottom of the box body 4 are fixedly connected to the support legs 6, the plug-in block 26 is slidably connected to the inside of the slot 20, the slider 27 is slidably connected to the inside of the slide rail 24, and the turntable 25 is rotatably connected to the inside of the placement plate 9.

[0040] By setting a water inlet pipe 16, coolant is injected into the cooling pool 15, and by setting a water outlet pipe 5, the cooled waste water is discharged. By setting a supporting leg 6, the box body 4 is supported. By sliding the plug-in block 26 inside the slot 20, the heating frame 8 and the placement tray 9 can be snap-connected. By sliding the slider 27 inside the slide rail 24, the molecular sieve mesh 11 and the activated carbon mesh 12 can be slid out and replaced. By rotating the turntable 25 inside the placement tray 9, the heat can be evenly distributed along with the rotation of the turntable 25.

[0041] Working principle: When using this device, by opening the box body 4, the nickel-based alloy material is placed inside the turntable 25 inside the placement plate 9, and the hydraulic cylinder 13 is started. The hydraulic cylinder 13 drives the heating frame 8 to move downward, and the plug-in block 26 of the placement plate 9 is engaged with the card slot 20 inside the heating frame 8 to connect and seal. Through the controller 3, the heating plate 17 and the heating plate 2 19 inside the heating frame 8 are started to heat the nickel-based alloy material. When the temperature is too high, the temperature detector 14 is used to feed back to the alarm light 7 to alarm, and the heating temperature is controlled. At the same time, the motor 23 is started, and the motor 23 drives the rotating shaft 21 to rotate, and the rotating shaft 21 drives the turntable 25 to rotate, so that it can be heated evenly following the rotation of the turntable 25. The heating treatment is carried out by contracting the two electric telescopic rods 22. The electric telescopic rods 22 pull the placement plate 9 downward into the cooling pool 15. The coolant in the cooling pool 15 cools the nickel-based alloy material after the heat treatment, and can cool the nickel-based alloy material after heating. Harmful gases may be generated during the heating process. By opening the round cover of the air outlet pipe 2, the internal harmful gases will enter the filter box 1 through the connecting pipe 10. The gas is filtered by the molecular sieve mesh 11 and the activated carbon mesh 12 and then discharged through the air outlet pipe 2. At the same time, by pulling the handle 18, the molecular sieve mesh 11 and the activated carbon mesh 12 can slide out from the inside of the slide rail 24 through the slider 27, and the molecular sieve mesh 11 and the activated carbon mesh 12 can be replaced.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A nickel-based alloy material heat treatment device, comprising a housing (4), characterized in that: A heating frame (8) is provided inside the box (4), a hydraulic cylinder (13) is fixedly connected to the upper portion of the heating frame (8), the hydraulic cylinder (13) is fixedly connected to the inner top of the box (4), a heating plate 2 (19) is provided on the inner top of the heating frame (8), a heating plate 1 (17) is provided around the inner periphery of the heating frame (8), a card slot (20) is provided inside the heating frame (8), a cooling pool (15) is fixedly connected to the inner bottom of the box (4), and the inner portion of the cooling pool (15) is provided with a There is a placement tray (9), the lower sides of the placement tray (9) are fixedly connected to electric telescopic rods (22), the electric telescopic rods (22) are fixedly connected to the inner bottom of the cooling pool (15), the lower part of the placement tray (9) is fixedly connected to a motor (23), the output end of the motor (23) is fixedly connected to a rotating shaft (21), the upper part of the rotating shaft (21) is fixedly connected to a turntable (25), the upper part of the placement tray (9) is fixedly connected to a plug-in block (26), and the upper part of the box (4) is provided with a filter assembly.

2. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The filter assembly includes a filter box (1), the filter box (1) is fixedly connected to the upper part of the box body (4), a molecular sieve (11) is provided inside the filter box (1), an activated carbon net (12) is provided on the right side of the molecular sieve (11), the outsides of the molecular sieve (11) and the activated carbon net (12) are fixedly connected with sliders (27), the inside of the filter box (1) is provided with slide rails (24) on both sides, the upper parts of the molecular sieve (11) and the activated carbon net (12) are fixedly connected with handles (18), the left part of the filter box (1) is fixedly connected to a connecting pipe (10), the connecting pipe (10) is fixedly connected to the upper left side of the box body (4), and the right part of the filter box (1) is fixedly connected to an air outlet pipe (2).

3. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The upper left side of the cooling pool (15) is fixedly connected to a water inlet pipe (16), and the lower right side of the cooling pool (15) is fixedly connected to a water outlet pipe (5).

4. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The front of the box (4) is fixedly connected to a controller (3), the rear side of the interior of the box (4) is fixedly connected to a temperature detector (14), and the lower side of the front of the box (4) is provided with an alarm light (7).

5. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The four corners of the bottom of the box body (4) are fixedly connected with support legs (6).

6. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The plug-in block (26) is slidably connected inside the card slot (20).

7. The nickel-based alloy material heat treatment device according to claim 2, characterized in that: The slider (27) is slidably connected to the interior of the slide rail (24).

8. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The turntable (25) is rotatably connected to the interior of the placement plate (9).

Citation Information

Patent Citations

  • Nickel-based alloy material heat treatment device

    CN219689796U