Annealing equipment for aluminum product processing

By designing automated aluminum product annealing equipment and using mechanical grippers to load and unload the material, the safety hazards brought about by manual operation are solved, and the safe and efficient annealing and exhaust gas treatment of aluminum products are achieved.

CN223255335UActive Publication Date: 2025-08-22LIAONING CHANGCHEONG ALUMINUM CO LTD
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Patent Information

Application Number
CN202422618835.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-08-22
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Existing annealing equipment has safety risks when dealing with small aluminum products, and there are risks in grabbing manual handheld tools.

Method used

An annealing equipment for processing aluminum products was designed, using a mechanical gripper instead of manual loading and unloading, and combining a exhaust fan to treat waste gas, including heating furnaces, spiral heating rods, exhaust fans, aluminum products, pallets, material extraction devices, pallet cylinders, control centers, fixing frames and rotating centers, and automatic loading and unloading is achieved by using a mechanical gripper.

Benefits of technology

It avoids safety hazards caused by manual operation, realizes automatic loading and unloading of aluminum products, improves operation safety, and treats waste gas during annealing through a exhaust fan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses annealing equipment for aluminum product processing, which is characterized in that a flange is arranged below an air cylinder main body, an air cylinder telescopic rod is arranged at the center of the upper end surface of the air cylinder main body, a top connecting piece is arranged at the top of the air cylinder telescopic rod, a fixed rod is arranged on the outer side of the air cylinder telescopic rod, and a rolling shaft is arranged on the upper end surface of the fixed rod; a rolling shaft is arranged on one side of the annealing device, a mechanical gripper is arranged above the rolling shaft, and a high-temperature-resistant coating is arranged in the mechanical gripper, the mechanical gripper capable of being used for automatic feeding and discharging is arranged on one side of the annealing device, and the mechanical gripper is used for conducting feeding annealing treatment on aluminum products. According to the aluminum product feeding and discharging device, manual participation is not needed in the whole feeding and discharging process, and certain potential safety hazards caused by manual clamping for feeding and discharging are avoided; and an exhaust fan is further arranged above the spiral heating pipe and used for extracting waste gas generated in the annealing process of the aluminum product.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal annealing equipment, and in particular relates to annealing equipment for processing aluminum products. Background Art

[0002] Annealing is a metal heat treatment process in which metal is slowly heated to a certain temperature, held for a sufficient time, and then cooled at an appropriate rate. Annealing mainly refers to a heat treatment process in which the material is exposed to high temperature for a long period of time and then slowly cooled. The main purpose of annealing is to release stress, increase the ductility and toughness of the material, and produce a special microstructure.

[0003] When annealing large objects, existing annealing equipment uses mechanical devices to cooperate with each other to grasp the objects. When annealing small objects, manual handheld tools are generally used to grasp the objects. Since the objects have a certain temperature before and after annealing, there are certain safety hazards when grasping them with manual handheld tools. Utility Model Content

[0004] The purpose of the present invention is to provide an annealing device for processing aluminum products to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an annealing device for processing aluminum products, comprising a heating furnace, a spiral heating rod, an exhaust fan, an aluminum product, a pallet, a material removal device, a pallet cylinder, a control center, a fixed frame and a rotation center, wherein a spiral heating rod is provided on one side of the heating furnace, an exhaust fan is provided above the spiral heating rod, an aluminum product is provided below the spiral heating rod, a material removal device is provided on one side of the aluminum product, a pallet is provided below the aluminum product, a pallet cylinder is provided below the pallet, a control center is provided on one side of the pallet cylinder, a fixed frame is provided above the control center, and a rotation center is provided above the fixed frame, the material removal device comprises a cylinder telescopic rod, a top connecting piece, a mechanical gripper, a roller, a fixed rod, an inclined rod, a high-temperature resistant coating, a cylinder body and a flange.

[0006] Preferably, a flange is provided at the lower position of the cylinder body, a cylinder telescopic rod is provided at the center position of the upper end surface of the cylinder body, a top connecting piece is provided at the top position of the cylinder telescopic rod, a fixed rod is provided at the outer position of the cylinder telescopic rod, a roller is provided on the upper end surface of the fixed rod, a mechanical gripper is provided above the roller, and a high-temperature resistant coating is provided inside the mechanical gripper.

[0007] Preferably, two groups of fixing rods are provided, and the two groups of fixing rods are symmetrically arranged with respect to the cylinder telescopic rod.

[0008] Preferably, one end of the oblique rod is movably connected to the fixed rod through a roller, and the other end of the oblique rod is movably connected to the mechanical gripper.

[0009] Preferably, the top connecting piece includes an assembly piece and a connecting piece, the assembly piece is provided at an outer position of the connecting piece, and the assembly piece and the connecting piece are cast as an integral piece.

[0010] Preferably, the assembly part is a semi-elliptical structure with a gap provided in the middle of the semi-elliptical structure, and the connecting part is a square structure with a circular hole provided in the middle of the square structure.

[0011] Preferably, the fixing rod is fixedly connected to the cylinder body via a gasket, and the top connecting piece is fixedly connected to the cylinder telescopic rod.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is provided with a mechanical gripper for automatic loading and unloading at one side of the annealing device, and the aluminum products are loaded and annealed by the mechanical gripper. After the annealing treatment is completed, the annealed aluminum products are removed from the pallet by the mechanical gripper. The entire loading and unloading process of the new invention does not require manual participation, avoiding some safety hazards caused by manual clamping of loading and unloading, and the new invention also provides an exhaust fan above the spiral heating tube to extract the waste gas generated during the annealing process of the aluminum products. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural diagram of an annealing device for processing aluminum products according to the present invention;

[0014] Figure 2 This is a schematic diagram of the structure of a material grabber for an annealing device for aluminum product processing in the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the top connecting piece of an annealing device for aluminum product processing according to the present invention;

[0016] In the figure: 11. Heating furnace; 12. Spiral heating rod; 13. Exhaust fan; 14. Aluminum product; 15. Pallet; 16. Removal device; 161. Cylinder telescopic rod; 162. Top connecting piece; 1621. Assembly part; 1622. Connecting piece; 163. Mechanical gripper; 164. Roller; 165. Fixed rod; 166. Diagonal rod; 167. High-temperature resistant coating; 168. Cylinder body; 169. Flange; 17. Pallet cylinder; 18. Control center; 19. Fixed frame; 20. Rotation center. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0018] See also Figure 1-Figure 3 The utility model provides the following technical solutions: an annealing device for aluminum product processing, comprising a heating furnace 11, a spiral heating rod 12, an exhaust fan 13, an aluminum product 14, a tray 15, a material removal device 16, a tray cylinder 17, a control center 18, a fixed frame 19 and a rotation center 20, a spiral heating rod 12 is provided on one side of the heating furnace 11, an exhaust fan 13 is provided above the spiral heating rod 12, an aluminum product 14 is provided below the spiral heating rod 12, and a material removal device is provided on one side of the aluminum product 14 16. A pallet 15 is provided below the aluminum product 14, a pallet cylinder 17 is provided below the pallet 15, a control center 18 is provided on one side of the pallet cylinder 17, a fixed frame 19 is provided above the control center 18, and a rotation center 20 is provided above the fixed frame 19. The material-removing device 16 includes a cylinder telescopic rod 161, a top connecting piece 162, a mechanical gripper 163, a roller 164, a fixed rod 165, an inclined rod 166, a high-temperature resistant coating 167, a cylinder body 168 and a flange 169.

[0019] In order to enable the machine to replace manual hand tools to clamp the aluminum product 14, a mechanical gripper is provided at one end of the cylinder body 168 in this example. Preferably, a flange 169 is provided at the lower position of the cylinder body 168, a cylinder telescopic rod 161 is provided at the center position of the upper end surface of the cylinder body 168, a top connecting piece 162 is provided at the top position of the cylinder telescopic rod 161, a fixed rod 165 is provided at the outer position of the cylinder telescopic rod 161, a roller 164 is provided on the upper end surface of the fixed rod 165, a mechanical gripper 163 is provided above the roller 164, and a high-temperature resistant coating 167 is provided inside the mechanical gripper 163.

[0020] In order to enable the entire gripper to complete the gripping action of the aluminum product 14, in this example, the mechanical gripper 163 and the fixed rod 165 will be movably connected through the inclined rod 166. Preferably, there are two groups of fixed rods 165, and the two groups of fixed rods 165 are symmetrically arranged about the cylinder telescopic rod 161. One end of the inclined rod 166 is movably connected to the fixed rod 165 through the roller 164, and the other end of the inclined rod 166 is movably connected to the mechanical gripper 163.

[0021] In order to enable the top connecting member 162 to perform telescopic movement synchronously with the cylinder telescopic rod 161, in this example, the top connecting member 162 is fixedly connected to the cylinder telescopic rod 161. Preferably, the top connecting member 162 includes an assembly part 1621 and a connecting member 1622. The assembly part 1621 is provided at the outer position of the connecting member 1622. The assembly part 1621 and the connecting member 1622 are cast as one piece. The assembly part 1621 is a semi-elliptical structure, and a gap is provided in the middle position of the semi-elliptical structure. The connecting member 1622 is a square structure, and a circular hole is provided in the middle position of the square structure. The fixing rod 165 and the cylinder body 168 are fixedly connected by a gasket, and the top connecting member 162 and the cylinder telescopic rod 161 are fixedly connected.

[0022] The working principle and usage process of the present invention: After the present invention is installed, first check the installation, fixation and safety protection of the present invention, and then it can be used. When in use, the control center 18 controls the rotation center 20. After the rotation center 20 drives the material picking device 16 to rotate a certain angle, the control center 18 directs the gripper to grab the aluminum product 14. Then the control center 18 controls the rotation center 20 to drive the material picking device 16 to rotate to the initial position. After that, the control center 18 directs the gripper to place the aluminum product 14 on the upper end surface of the tray 15. Then the control center 18 controls the tray cylinder 17 to extend upward. When the annealing treatment is completed, the control center 18 directs the tray cylinder 17 to retract downward. At the same time, the control center 18 controls the material picking device 16 to grab the aluminum product 14 that has completed the annealing treatment. Then the control center 18 controls the rotation center 20 to drive the material picking device 16 to rotate to a certain position to put down the annealed aluminum product 14.

[0023] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An annealing device for aluminum product processing, comprising a heating furnace (11), a spiral heating rod (12), an exhaust fan (13), an aluminum product (14), a tray (15), a material removal device (16), a tray cylinder (17), a control center (18), a fixed frame (19) and a rotation center (20), wherein a spiral heating rod (12) is provided on one side of the heating furnace (11), an exhaust fan (13) is provided above the spiral heating rod (12), and an exhaust fan (13) is provided below the spiral heating rod (12). An aluminum product (14) is provided at a position, a material taking device (16) is provided at one side of the aluminum product (14), a pallet (15) is provided below the aluminum product (14), a pallet cylinder (17) is provided below the pallet (15), a control center (18) is provided at one side of the pallet cylinder (17), a fixed frame (19) is provided above the control center (18), and a rotation center (20) is provided above the fixed frame (19), characterized in that: The material taking device (16) comprises a cylinder telescopic rod (161), a top connecting piece (162), a mechanical gripper (163), a roller (164), a fixed rod (165), an inclined rod (166), a high temperature resistant coating (167), a cylinder body (168) and a flange (169).

2. The annealing equipment for aluminum product processing according to claim 1, characterized in that: A flange (169) is provided below the cylinder body (168), a cylinder telescopic rod (161) is provided at the center of the upper end surface of the cylinder body (168), a top connecting piece (162) is provided at the top of the cylinder telescopic rod (161), a fixed rod (165) is provided at the outer side of the cylinder telescopic rod (161), a roller (164) is provided on the upper end surface of the fixed rod (165), a mechanical gripper (163) is provided above the roller (164), and a high-temperature resistant coating (167) is provided inside the mechanical gripper (163).

3. The annealing equipment for aluminum product processing according to claim 2, characterized in that: Two groups of the fixing rods (165) are provided, and the two groups of the fixing rods (165) are symmetrically arranged with respect to the cylinder telescopic rod (161).

4. The annealing equipment for aluminum product processing according to claim 2, characterized in that: One end of the inclined rod (166) is movably connected to the fixed rod (165) through the roller (164), and the other end of the inclined rod (166) is movably connected to the mechanical gripper (163).

5. The annealing equipment for aluminum product processing according to claim 3, characterized in that: The top connecting piece (162) comprises an assembly piece (1621) and a connecting piece (1622). The assembly piece (1621) is provided at an outer position of the connecting piece (1622). The assembly piece (1621) and the connecting piece (1622) are cast as an integral piece.

6. The annealing equipment for aluminum product processing according to claim 5, characterized in that: The assembly part (1621) is a semi-elliptical structure with a gap provided in the middle of the semi-elliptical structure, and the connecting part (1622) is a square structure with a circular hole provided in the middle of the square structure.

7. The annealing equipment for aluminum product processing according to claim 3, characterized in that: The fixed rod (165) and the cylinder body (168) are fixedly connected via a gasket, and the top connecting piece (162) and the cylinder telescopic rod (161) are fixedly connected.