Novel zinc wire processing equipment
By introducing a multi-stage condensation system and stirring leaves into the zinc wire processing equipment, the combined use of heating rods solves the problem of temperature regulation, achieves efficient condensation and uniform heating, and improves the quality and energy utilization efficiency of zinc wires.
Patent Information
- Application Number
- CN202422457285.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The temperature is difficult to regulate during the vacuum distillation process, resulting in continuous increase in heat, resulting in overheating, energy loss and product quality during the distillation process.
A new type of zinc wire processing equipment is designed, using a multi-stage condensation system of connecting pipes, cooling chambers, cooling rings and condensing plates. Combining a stirring blade and heating rod, multi-stage cooling and uniform heating of zinc steam are achieved, and the cooling temperature and heating process are controlled by the controller.
It improves condensation efficiency, reduces energy consumption, ensures the quality and sealing of zinc wire processing, and avoids energy loss caused by overheating.
Smart Images
Figure CN223255363U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of zinc wire processing, in particular to a new type of zinc wire processing equipment. Background Art
[0002] New zinc wire processing equipment is widely used in the construction, automotive and electronic equipment manufacturing industries. In zinc wire production, it is refined and purified through vacuum distillation. By heating to the vacuum boiling point of zinc, the zinc is volatilized into a condenser, and the zinc vapor is condensed into a liquid in the condenser. Then, the wire drawing process is performed to obtain high-purity zinc wire products. The temperature is difficult to control in the vacuum distillation process, and the heat continues to increase, resulting in overheating during the distillation process, causing energy loss and reduced product quality. Utility Model Content
[0003] In order to overcome the above defects, the utility model provides a new type of zinc wire processing equipment, which solves the problem that the temperature in the vacuum distillation process is difficult to control, the heat continues to increase, and overheating in the distillation process causes energy loss and product quality degradation.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of zinc wire processing equipment, comprising a support rod, a distillation bin fixedly installed above the support rod, a clamping plate fixedly connected to the outer wall of the distillation bin, a top cover provided above the distillation bin, a fixing plate fixedly connected to the outer wall of the top cover, a connecting pipe provided above the top cover, an end of the connecting pipe away from the top cover is fixedly connected to a cooling bin, a plurality of cooling loop pipes are provided in the cooling bin, the plurality of cooling loop pipes pass through the cooling bin, one end of the plurality of cooling loop pipes is fixedly connected to a first circuit board, a first controller is provided on one side of the first circuit board, a condensation plate is provided on the outer wall of the plurality of cooling loop pipes, the condensation plate is designed as an inclined surface, a clamping ring is fixedly connected to the outer wall of the cooling bin, a discharge port is provided at the end of the cooling bin, and a valve is provided on one side of the discharge port.
[0005] As a further solution of the present invention: a plurality of fixing blocks are fixedly installed on one side of the fixing plate, and both sides of the fixing blocks are rotatably connected with clamping blocks through pins, and a support is provided on one side of the clamping block.
[0006] As a further solution of the present invention: the pillar passes through the clamping block, the outer shell of the pillar is connected with a spring, the end of the pillar is fixedly installed with a top block, and the distillation chamber and the top cover are clamped together by a clamping plate and a fixed plate.
[0007] As a further solution of the present invention: a rotating rod is provided on the inner wall of the distillation chamber, the rotating rod passes through the distillation chamber, a motor is provided on the end of the rotating rod, and a stirring blade is fixedly connected to the outer wall of the rotating rod.
[0008] As a further solution of the present invention: a support ring is fixedly installed on the outer wall of the distillation chamber, the position of the support ring corresponds to the external position of the clamping ring, and the support ring is clamped to the clamping ring.
[0009] As a further solution of the present invention: a second controller is provided on one side of the distillation chamber, two second circuit boards are provided on both sides of the second controller, a heating rod is provided at one end of the second circuit board, and the heating rod runs through the distillation chamber.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] 1. This new type of zinc wire processing equipment is equipped with a connecting pipe, a cooling bin, a cooling loop, a condensing plate and a first controller. The steam generated by heating the liquid zinc in the distillation bin enters the cooling bin through the connecting pipe. The first controller controls the cooling temperature of the cooling loop through the first circuit board to cool the steam entering the cooling bin. The water flow formed after the steam is cooled flows above the condensing plate, flows downward through the inclined surface of the condensing plate, reaches the next condensing plate, and is cooled again by the cooling loop. Finally, the zinc flows out through the discharge port. By processing zinc wire through this multi-stage condensation and increased cooling area, the condensation efficiency is improved, energy consumption is reduced, energy loss caused by overheating is avoided, and the quality of zinc wire processing is guaranteed.
[0012] 2. The new zinc wire processing equipment is equipped with a clamping plate, a fixed block, a clamping block, a spring and a top block. When the top cover is above the distillation chamber, the clamping block rotates on both sides of the fixed block through the pin shaft, and the rotation of the clamping block drives the top block to rotate. When the top block rotates to the bottom of the clamping plate, the clamping plate squeezes the top block, so that the top block squeezes the spring through the displacement of the pillar. When the clamping block drives the top block to rotate to a suitable position, the top plate is clamped to the clamping plate through the rebound of the spring, and the top cover is fixed above the distillation chamber. While convenient operation is ensured, the sealing of the distillation chamber during distillation is ensured, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0014] Figure 2 For this utility model Figure 1 A schematic diagram of the structure enlarged in the middle;
[0015] Figure 3 This is a schematic diagram of the structure of the connection between the rotating rod and the stirring blade of the utility model;
[0016] Figure 4 This is a schematic diagram of the structure of the positional relationship between the cooling ring pipe and the condensation plate of the utility model;
[0017] In the figure: 1. support rod; 2. distillation chamber; 3. snap-on plate; 4. top cover; 5. fixed plate; 6. connecting pipe; 7. cooling chamber; 8. cooling ring pipe; 9. first circuit board; 10. first controller; 11. condensation plate; 12. snap-on ring; 13. discharge port; 14. valve; 15. fixed block; 16. snap-on block; 17. support; 18. spring; 19. top block; 20. rotating rod; 21. motor; 22. stirring blade; 23. support ring; 24. second controller; 25. second circuit board; 26. heating rod. DETAILED DESCRIPTION
[0018] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0019] like Figure 1-4 As shown, the utility model provides a technical solution: a new type of zinc wire processing equipment, including a support rod 1, a distillation chamber 2 is fixedly installed above the support rod 1, the inner wall of the distillation chamber 2 is provided with a rotating rod 20, the rotating rod 20 passes through the distillation chamber 2, and the end of the rotating rod 20 is provided with a motor 21. The outer wall of the rotating rod 20 is fixedly connected with a stirring blade 22. Through the cooperation between the rotating rod 20 and the stirring blade 22, the motor 21 drives the rotating rod 20 to rotate, and the rotation of the rotating rod 20 drives the stirring blade 22 to rotate. The stirring blade 22 rotates in the distillation chamber 2 to stir the zinc wire in the distillation chamber 2, so that the liquid zinc is heated more evenly during the heating process, thereby ensuring the zinc heating effect. A second controller 24 is provided on one side of the distillation chamber 2, and two second circuit boards 25 are provided on both sides of the second controller 24. A heating rod 26 is provided at one end of the second circuit board 25, and the heating rod 26 passes through the distillation chamber 2. Because the heating rod 26 is provided, the liquid zinc inside the distillation chamber 2 is directly heated by the heating rod 26. The outer wall of the distillation chamber 2 is fixedly connected with a clamping plate 3, and a top cover 4 is provided above the distillation chamber 2. The outer wall of the top cover 4 is fixedly connected with a fixing plate 5. A plurality of fixing blocks 15 are fixedly installed on one side of the fixing plate 5. The two sides of the fixing block 15 are rotatably connected with clamping blocks 16 through a pin shaft. A pillar 17 is provided on one side of the clamping block 16. The pillar 17 passes through the clamping block 16. A spring 18 is connected to the outer shell of the pillar 17. A top block 19 is fixedly installed on the end of the pillar 17. The distillation chamber 2 and the top cover 4 are clamped together by the clamping plate 3 and the fixing plate 5. Through the cooperation between the clamping block 16 and the top block 19, the clamping block 16 rotates on both sides of the fixing block 15 through the pin shaft. The clamping block 16 drives the top plate to rotate. The top plate automatically clamps the clamping plate 3 through the compression spring 18. The top cover 4 and the distillation chamber 2 are fixed by the clamping method, which facilitates loading and unloading while ensuring the distillation effect.
[0020] A connecting pipe 6 is provided above the top cover 4. One end of the connecting pipe 6 away from the top cover 4 is fixedly connected to a cooling bin 7. Several cooling loop pipes 8 are provided in the cooling bin 7. Several cooling loop pipes 8 pass through the cooling bin 7. One end of several cooling loop pipes 8 is fixedly connected to a first circuit board 9. A first controller 10 is provided on one side of the first circuit board 9. The outer walls of several cooling loop pipes 8 are provided with condensation plates 11. The condensation plates 11 are designed as inclined surfaces. Through the cooperation between the cooling loop pipes 8 and the condensation plates 11, the steam flows into the cooling bin 7 and is cooled by the cooling loop pipes 8 and then flows downward from the condensation plates 11 step by step. The steam condensation effect is ensured by multiple cooling while ensuring In order to improve the quality of zinc wire products, the outer wall of the cooling bin 7 is fixedly connected with a clamping ring 12, and the outer wall of the distillation bin 2 is fixedly installed with a support ring 23. The position of the support ring 23 corresponds to the external position of the clamping ring 12, and the support ring 23 is clamped with the clamping ring 12. Because the clamping ring 12 is provided, the clamping ring 12 is supported by the support ring 23. When the top cover 4 is fixed on the top of the distillation bin 2, the support ring 23 supports the cooling bin 7 through the clamping ring 12, avoiding the displacement of the cooling bin 7, making the cooling bin 7 more stable during cooling work. A discharge port 13 is provided at the end of the cooling bin 7, and a valve 14 is provided on one side of the discharge port 13.
[0021] The working principle of the utility model is as follows: when zinc wire processing is carried out, the top cover 4 is placed above the distillation chamber 2, and the clamping blocks 16 are rotated on both sides of the fixed block 15 by the pin shaft. The clamping blocks 16 rotate to drive the top block 19 to rotate. When the top block 19 rotates to the bottom of the clamping plate 3, the clamping plate 3 squeezes the top block 19 and the top block 19 squeezes the spring 18. After being squeezed, the spring 18 rebounds and drives the clamping block 16 to clamp the clamping plate 3, so that the top cover 4 is fixed above the distillation chamber 2. The second controller 24 is started, and the second controller 24 is turned on. The second circuit board 25 controls the heating rod 26 to heat the liquid zinc inside the distillation chamber 2, and starts the motor 21 at the same time. The motor 21 drives the rotating rod 20 to rotate, and the rotating rod 20 drives the stirring blade 22 to stir in the distillation chamber 2. The steam generated by the heating of the zinc wire in the distillation chamber 2 flows into the cooling chamber 7 through the connecting pipe 6. The first controller 10 controls the cooling loop 8 to cool the steam flowing into the cooling chamber 7. The cooled liquid zinc vapor flows downward through the condensation plate 11 and gradually cools down. Finally, the zinc wire flows out through the discharge port 13.
[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0023] The above describes in detail the preferred embodiments of this patent, but this patent is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in this field without departing from the purpose of this patent.
Claims
1. A novel zinc wire processing device, comprising a support rod (1), characterized in that: A distillation chamber (2) is fixedly installed above the support rod (1), a clamping plate (3) is fixedly connected to the outer wall of the distillation chamber (2), a top cover (4) is provided above the distillation chamber (2), a fixing plate (5) is fixedly connected to the outer wall of the top cover (4), a connecting pipe (6) is provided above the top cover (4), and a cooling chamber (7) is fixedly connected to one end of the connecting pipe (6) away from the top cover (4), and a plurality of cooling ring pipes (8) are provided in the cooling chamber (7). ) passes through the cooling bin (7), one end of a plurality of cooling ring tubes (8) is fixedly connected to a first circuit board (9), one side of the first circuit board (9) is provided with a first controller (10), the outer walls of the plurality of cooling ring tubes (8) are provided with a condensation plate (11), the condensation plate (11) is designed as an inclined surface, the outer wall of the cooling bin (7) is fixedly connected to a clamping ring (12), the end of the cooling bin (7) is provided with a discharge port (13), and one side of the discharge port (13) is provided with a valve (14).
2. A novel zinc wire processing equipment according to claim 1, characterized in that: A plurality of fixing blocks (15) are fixedly mounted on one side of the fixing plate (5), and both sides of the fixing block (15) are rotatably connected to a clamping block (16) via a pin shaft, and a support (17) is provided on one side of the clamping block (16).
3. A novel zinc wire processing equipment according to claim 2, characterized in that: The support (17) passes through the clamping block (16), a spring (18) is connected to the outer shell of the support (17), a top block (19) is fixedly installed at the end of the support (17), and the distillation chamber (2) and the top cover (4) are clamped together by the clamping plate (3) and the fixed plate (5).
4. A novel zinc wire processing equipment according to claim 1, characterized in that: The inner wall of the distillation chamber (2) is provided with a rotating rod (20), which passes through the distillation chamber (2). The end of the rotating rod (20) is provided with a motor (21), and the outer wall of the rotating rod (20) is fixedly connected with a stirring blade (22).
5. The novel zinc wire processing equipment according to claim 1, characterized in that: A support ring (23) is fixedly mounted on the outer wall of the distillation chamber (2), the position of the support ring (23) corresponds to the position of the snap ring (12), and the support ring (23) is snap-connected with the snap ring (12).
6. A novel zinc wire processing equipment according to claim 1, characterized in that: A second controller (24) is provided on one side of the distillation chamber (2), two second circuit boards (25) are provided on both sides of the second controller (24), a heating rod (26) is provided at one end of the second circuit board (25), and the heating rod (26) passes through the distillation chamber (2).