Automatic supplementing mechanism for plasma spraying solution

By automatically operating the replenishing tank by rotating and flipping mechanisms, the problem of time-consuming and labor-intensive removal of the replenishing tank and unscrewing the replenishing cover in the prior art is solved, and efficient automatic replenishing of the plasma spraying device is achieved.

CN223255377UActive Publication Date: 2025-08-22ZHANGZHOU MINEN IND & TRADE CO LTD
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Patent Information

Application Number
CN202421447217.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-08-22
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

In the existing plasma spraying device, the removal of the liquid replenishing tank and the unscrewing cover are time-consuming and labor-intensive, resulting in inconvenient liquid replenishing process.

Method used

The rotating mechanism, clamping mechanism and flip mechanism are used to automatically operate the fluid replenishing box to realize the clamping, rotation and flip of the fluid replenishing box, and simplify the separation and unscrewing process of the fluid replenishing cover.

Benefits of technology

It improves the convenience and efficiency of the fluid replenishment process, reduces the labor intensity of manual operation, and ensures timely replenishment of spray plating solution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223255377U_ABST
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Abstract

The utility model relates to the technical field of spray plating, and provides an automatic plasma spray plating solution supplementing mechanism which comprises a conveying belt, a rotating mechanism used for adjusting rotation of a first air cylinder is arranged on the upper surface of a support, and the output end of the first air cylinder is fixedly connected with a connecting plate. One end of the connecting plate is provided with a clamping mechanism used for clamping one liquid supplementing box, and the connecting plate is provided with an overturning mechanism used for conducting overturning adjustment on the clamping mechanism. According to the automatic supplementing mechanism for the plasma spraying liquid, the clamping mechanism is driven by the rotating mechanism to rotate to the position over the liquid supplementing box through the first air cylinder and the connecting plate, a liquid supplementing cover of the liquid supplementing box is conveniently separated from a liquid receiving groove, and therefore a worker can conveniently take down the liquid supplementing box, the liquid supplementing box can be overturned and adjusted through the overturning mechanism, and the working efficiency is improved. Therefore, a worker can conveniently unscrew the liquid supplementing cover, and the problems that in the prior art, the liquid supplementing box is inconvenient to take down, and the liquid supplementing cover of the liquid supplementing box is inconvenient to unscrew are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying, and in particular to an automatic replenishing mechanism for plasma spraying liquid. Background Art

[0002] Plasma spraying is a technology for strengthening and modifying the surface of materials. It can make the substrate surface have properties such as wear resistance, corrosion resistance, high temperature oxidation resistance, electrical insulation, heat insulation, radiation protection, friction reduction and sealing. The equipment used for plasma spraying on the surface of an object is called a plasma spraying device.

[0003] After searching, an existing patent (Announcement No.: CN218621002U) discloses a plasma spraying device with replenishable spraying liquid, comprising a top plate and a top rod, wherein the top plate is provided with a liquid receiving trough on both sides of the upper end, and a liquid replenishing tank is provided at the upper end of the liquid receiving trough, a liquid replenishing cover is provided at the lower end of the liquid replenishing tank, and a cross plate is provided inside the liquid replenishing cover, and springs are provided on both sides of the lower end of the cross plate, a connecting rod is provided at the middle part of the upper end of the connecting plate, and the top rod is provided inside the liquid receiving trough. The plasma spraying device with replenishable spraying liquid facilitates timely replenishment of the spraying liquid in the device during use, thereby avoiding the impact of insufficient spraying liquid on the operation of the device and improving the spraying efficiency of the device. The device is conducive to ensuring the automated spraying of the device, facilitating the uniformity of the spraying, and improving the quality of the spraying. The device is conducive to ensuring the spraying effect of the device, and can also avoid excessive empty spraying causing waste of spraying liquid, thereby ensuring the full utilization of resources.

[0004] After filling, the operator needs to manually move the liquid replenishing tank to the liquid receiving tank so that the liquid replenishing cap is stuck in the liquid receiving tank. Since the liquid replenishing tank is already full, this process will be more time-consuming and labor-intensive. Summary of the Invention

[0005] The utility model provides an automatic plasma spraying liquid replenishing mechanism, which solves the problem in the related art that it is inconvenient to remove the liquid replenishing box and to unscrew the liquid replenishing cover of the liquid replenishing box.

[0006] The technical solution of the present utility model is as follows: A plasma spraying liquid automatic replenishing mechanism comprises a conveyor belt, a bracket is provided at the upper end of the conveyor belt, liquid receiving troughs are fixedly connected to both sides of the upper surface of the bracket, and liquid replenishing tanks are respectively provided at the upper ends of the two liquid receiving troughs, a plasma spraying head is provided on the lower surface of the bracket, a first cylinder is provided on the upper surface of the bracket, and the first cylinder is located between the two liquid receiving troughs, a rotating mechanism for rotating and adjusting the first cylinder is provided on the upper surface of the bracket, a connecting plate is fixedly connected to the output end of the first cylinder, a clamping mechanism for clamping one of the liquid replenishing tanks is provided at one end of the connecting plate, and a flipping mechanism for flipping and adjusting the clamping mechanism is provided on the connecting plate.

[0007] Preferably, the rotating mechanism includes a chassis, which is rotatably connected to the upper surface of the bracket, and the lower end of the first cylinder is fixedly connected to the upper surface of the chassis, and a face gear is fixedly connected to the upper surface of the chassis, and a gear is meshed on the face gear, and a first driving member for driving the gear to rotate is provided on one side of the gear.

[0008] Preferably, the first driving member includes a first motor seat, the first motor seat is fixedly connected to the upper surface of the bracket, the upper end of the first motor seat is fixedly connected to the first motor, and the output end of the first motor is fixedly connected to the gear.

[0009] Preferably, the clamping mechanism includes a mounting frame, the mounting frame is arranged at one end of the connecting plate, and the flipping mechanism is arranged between the connecting plate and the mounting frame, and clamping components are respectively provided on both sides of the inner wall of the mounting frame.

[0010] Preferably, the clamping assembly includes a second cylinder, the second cylinder is fixedly connected to one side of the mounting frame, and the output end of the second cylinder passes through the mounting frame and is fixedly connected to a clamping plate.

[0011] Preferably, the clamping plate is an arc-shaped structure, and a rubber pad is bonded to the inner surface of the clamping plate.

[0012] Preferably, the flipping mechanism includes a fixed block, which is fixedly connected to the upper surface of the mounting frame, a fixed shaft is fixedly connected to one side of the fixed block, a second driving member for driving the fixed shaft to rotate is provided at one end of the fixed shaft, and the second driving member is provided on the upper surface of the connecting plate.

[0013] Preferably, the second driving member includes a second motor seat, which is fixedly connected to the upper surface of the connecting plate, a second motor is fixedly connected to the upper end of the second motor seat, and the output end of the second motor is fixedly connected to one end of the fixed shaft.

[0014] The working principle and beneficial effects of the utility model are as follows:

[0015] The lifting mechanism of the lifting mechanism is a key part of the present invention, and the lifting mechanism is a key part of the lifting mechanism. The lifting mechanism is a key part of the lifting mechanism, and the lifting mechanism is a key part of the lifting mechanism. The lifting mechanism is a key part of the lifting mechanism, and the lifting mechanism is a key part of the lifting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 This is a schematic diagram of the overall structure of an automatic replenishing mechanism for plasma spraying liquid proposed in the present invention;

[0018] Figure 2 This is a structural schematic diagram of a rotating mechanism and a flipping mechanism of an automatic plasma spraying liquid replenishing mechanism proposed in the present invention;

[0019] Figure 3 This is a structural schematic diagram of a clamping mechanism of an automatic plasma spraying liquid replenishing mechanism proposed in the present invention;

[0020] Figure 4 This is a structural diagram of the automatic plasma spraying liquid replenishing mechanism proposed by the present invention when the clamped liquid replenishing box is turned over;

[0021] Figure 5 This is a structural schematic diagram of an automatic plasma spraying liquid replenishing mechanism proposed by the utility model when the clamped liquid replenishing box is rotated.

[0022] In the figure: 1. Conveyor belt; 2. Bracket; 3. First cylinder; 4. Rotating mechanism; 41. Chassis; 42. Face gear; 43. Gear; 44. First motor seat; 45. First motor; 5. Connecting plate; 6. Clamping mechanism; 61. Mounting frame; 62. Second cylinder; 63. Clamping plate; 7. Turning mechanism; 71. Fixed block; 72. Fixed shaft; 73. Second motor seat; 74. Second motor; 8. Plasma spraying head; 9. Liquid receiving tank; 10. Liquid replenishing tank. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] See also Figure 1 、 Figure 2 、 Figure 4 and Figure 5 The utility model provides a technical solution: an automatic replenishing mechanism for plasma spraying liquid, comprising a conveyor belt 1, a bracket 2 is provided at the upper end of the conveyor belt 1, liquid receiving tanks 9 are fixedly connected to both sides of the upper surface of the bracket 2, and liquid replenishing tanks 10 are respectively provided on the upper ends of the two liquid receiving tanks 9, a plasma spraying head 8 is provided on the lower surface of the bracket 2, a first cylinder 3 is provided on the upper surface of the bracket 2, and the first cylinder 3 is located between the two liquid receiving tanks 9, a rotating mechanism 4 for rotating and adjusting the first cylinder 3 is provided on the upper surface of the bracket 2, a connecting plate 5 is fixedly connected to the output end of the first cylinder 3, a clamping mechanism 6 for clamping one of the liquid replenishing tanks 10 is provided at one end of the connecting plate 5, and a flipping mechanism 7 for flipping and adjusting the clamping mechanism 6 is provided on the connecting plate 5.

[0025] When in use, when the spraying liquid of one of the two liquid replenishing tanks 10 is replenished, the first cylinder 3 is first used to adjust the connecting plate 5 to rise, and the connecting plate 5 drives the clamping mechanism 6 to rise to the upper position of the liquid replenishing tank 10, and then the first cylinder 3 is rotated and adjusted by the rotating mechanism 4, and the first cylinder 3 drives the connecting plate 5 to rotate, and the connecting plate 5 drives the clamping mechanism 6 to rotate to just above the liquid replenishing tank 10, and then the first cylinder 3 is used to adjust the connecting plate 5 to fall, and the connecting plate 5 drives the clamping mechanism 6 to fall to the position covering the liquid replenishing tank 10, and then the liquid replenishing tank 10 is clamped by the clamping mechanism 6, and the connecting plate 5 is adjusted to rise by the first cylinder 3, and the connecting plate 5 drives the clamping mechanism 6 to rise, and the clamped liquid replenishing tank 10 is driven to rise, so that the liquid replenishing cover of the liquid replenishing tank 10 is separated from the liquid receiving trough 9, and then the clamped liquid replenishing tank 10 is clamped by the rotating mechanism 4. The liquid replenishing tank 10 is rotated to a position convenient for the staff to pick up the items, and the clamping mechanism 6 is flipped and adjusted by the flipping mechanism 7. The clamping mechanism 6 will flip the liquid replenishing tank 10 with it, so that the liquid replenishing cover is flipped to the upper end position of the liquid replenishing tank 10, which is convenient for the staff to unscrew the liquid replenishing cover. Finally, the liquid replenishing tank 10 is loosened by the clamping mechanism 6, and the staff can directly remove the liquid replenishing tank 10 and can easily unscrew the liquid replenishing cover to fill the liquid replenishing tank 10 again. After filling, the staff only needs to place the liquid replenishing tank 10 to the position of the clamping mechanism 6 when picking up the items, and follow the above steps, vice versa, by first flipping the filled liquid replenishing tank 10, then rotating it to the top of the liquid receiving tank 9, and then adjusting the liquid replenishing tank 10 to descend, the liquid replenishing cover of the liquid replenishing tank 10 can be inserted into the liquid receiving tank 9, and the plasma spraying head 8 can continue to replenish the spraying liquid.

[0026] Therefore, the rotating mechanism 4 drives the clamping mechanism 6 to rotate to the top of the liquid replenishing tank 10 through the first cylinder 3 and the connecting plate 5, and then the first cylinder 3 adjusts the lifting and lowering of the clamping mechanism 6, so that the clamping mechanism 6 can conveniently clamp the liquid replenishing tank 10 and drive it to rise, which is convenient for the liquid replenishing cover of the liquid replenishing tank 10 to be separated from the liquid receiving tank 9, and then the clamped liquid replenishing tank 10 is rotated to the side by the rotating mechanism 4, so that it is convenient for the staff to remove the liquid replenishing tank 10, and then the flipping mechanism 7 can be used to adjust the liquid replenishing tank 10. The liquid replenishing tank 10 can be flipped and adjusted, and the liquid replenishing cover of the liquid replenishing tank 10 can be flipped to the upper end position, which makes it convenient for the staff to unscrew the liquid replenishing cover, and thus facilitates the process of refilling the liquid replenishing tank 10. Similarly, after filling, the liquid replenishing cover of the liquid replenishing tank 10 can be conveniently inserted into the liquid receiving tank 9 again to connect with it, which facilitates the process of replenishing the spraying liquid of the plasma spraying head 8, and solves the problem in the related art that it is inconvenient to remove the liquid replenishing tank 10 and it is inconvenient to unscrew the liquid replenishing cover of the liquid replenishing tank 10.

[0027] See Figure 1 and Figure 2The rotating mechanism 4 includes a chassis 41, which is rotatably connected to the upper surface of the bracket 2, and the lower end of the first cylinder 3 is fixedly connected to the upper surface of the chassis 41, and a face gear 42 is fixedly connected to the upper surface of the chassis 41. A gear 43 is meshed on the face gear 42, and a first driving member for driving the gear 43 to rotate is provided on one side of the gear 43. The first driving member includes a first motor seat 44, which is fixedly connected to the upper surface of the bracket 2, and a first motor 45 is fixedly connected to the upper end of the first motor seat 44, and the output end of the first motor 45 is fixedly connected to the gear 43. By starting the first motor 45, the first motor 45 will drive the gear 43 to rotate, and the gear 43 will drive the face gear 42 to rotate. The face gear 42 will drive the chassis 41 to rotate, and the chassis 41 will drive the first cylinder 3 to rotate.

[0028] See Figure 1 、 Figure 2 and Figure 3 The clamping mechanism 6 includes a mounting frame 61, which is arranged at one end of the connecting plate 5, and the flipping mechanism 7 is arranged between the connecting plate 5 and the mounting frame 61. Clamping components are respectively provided on both sides of the inner wall of the mounting frame 61, and the clamping component includes a second cylinder 62. The second cylinder 62 is fixedly connected to one side of the mounting frame 61. The output end of the second cylinder 62 passes through the mounting frame 61 and is fixedly connected to a splint 63. The splint 63 is an arc structure, and a rubber pad is bonded to the inner surface of the splint 63. By starting the two second cylinders 62 respectively, the two second cylinders 62 will push the two splints 63 respectively until the two splints 63 clamp the fluid replenishing tank 10, and the fluid replenishing tank 10 can be clamped.

[0029] See Figure 1 and Figure 2 The second end of the second motor seat 73 is fixedly connected to the upper surface of the connecting plate 5, and the upper end of the second motor seat 73 is fixedly connected to the second motor 74, and the output end of the second motor 74 is fixedly connected to one end of the fixed shaft 72. By starting the second motor 74, the second motor 74 will drive the fixed shaft 72 to rotate, and the fixed shaft 72 will drive the fixed block 71 to rotate, and the fixed block 71 will drive the mounting bracket 61 to rotate, and the mounting bracket 61 will drive the two splints 63 to rotate, and the two splints 63 will drive the liquid replenishing tank 10 to rotate, and the liquid replenishing tank 10 can be flipped over.

[0030] The working principle and use process of the utility model are as follows: when in use, after the spraying liquid in one of the two liquid replenishing tanks 10 is replenished, the first cylinder 3 is used to adjust the connection plate 5 to rise, and the connection plate 5 drives the mounting bracket 61 to rise to the upper position of the liquid replenishing tank 10, and then the first motor 45 is started, the first motor 45 drives the gear 43 to rotate, the gear 43 drives the face gear 42 to rotate, the face gear 42 drives the chassis 41 to rotate, the chassis 41 drives the first cylinder 3 to rotate, the first cylinder 3 drives the connection plate 5 to rotate, and the connection plate 5 drives the mounting bracket 61 to rotate to the liquid replenishing tank 1 0, and then the first cylinder 3 is used to adjust the connection plate 5 to descend, and the connection plate 5 drives the mounting frame 61 to descend to the position covering the liquid replenishing tank 10, and then the two second cylinders 62 are respectively activated, and the two second cylinders 62 will respectively push the two clamping plates 63 until the two clamping plates 63 clamp the liquid replenishing tank 10, so that the liquid replenishing tank 10 can be clamped, and the first cylinder 3 is used to adjust the connection plate 5 to rise, and the connection plate 5 drives the mounting frame 61 to rise, and the mounting frame 61 will drive the clamped liquid replenishing tank 10 to rise, so that the liquid replenishing cover of the liquid replenishing tank 10 is separated from the liquid receiving trough 9, and then the first cylinder 3 is adjusted ... then the first cylinder 3 is adjusted to rise, and the connection plate 5 drives the mounting frame 61 to rise, and then the first cylinder 3 is adjusted to rise, and the connection plate 5 drives The motor 45 rotates the clamped refill tank 10 to a position convenient for the staff to take the items, and then by starting the second motor 74, the second motor 74 will drive the fixed shaft 72 to rotate, the fixed shaft 72 will drive the fixed block 71 to rotate, the fixed block 71 will drive the mounting bracket 61 to rotate, the mounting bracket 61 will drive the two splints 63 to rotate, and the two splints 63 will drive the refill tank 10 to rotate, so that the refill tank 10 can be turned over, so that the refill cover is turned to the upper end position of the refill tank 10, which is convenient for the staff to unscrew the refill cover. Finally, by regulating the two second cylinders 62, the two splints are turned over. 63 releases the refilling tank 10, and the staff can directly remove the refilling tank 10, and can easily unscrew the refilling cap to fill the refilling tank 10 again. After filling, the staff only needs to place the refilling tank 10 on the position of the mounting bracket 61 when taking the item, and the two clamps 63 will clamp the refilling tank 10 again. According to the above steps, vice versa, by first turning over the filled refilling tank 10, then rotating it to the top of the liquid receiving tank 9, and then adjusting the refilling tank 10 to descend, the refilling cap of the refilling tank 10 can be inserted into the liquid receiving tank 9, and the plasma spraying head 8 can continue to be replenished with spraying liquid.

[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A plasma spraying liquid automatic replenishing mechanism, comprising a conveyor belt (1), a bracket (2) provided at the upper end of the conveyor belt (1), liquid receiving troughs (9) fixedly connected to both sides of the upper surface of the bracket (2), a liquid replenishing tank (10) provided at the upper ends of the two liquid receiving troughs (9), and a plasma spraying head (8) provided on the lower surface of the bracket (2), characterized in that: A first cylinder (3) is provided on the upper surface of the bracket (2), and the first cylinder (3) is located between the two liquid receiving tanks (9). A rotating mechanism (4) for rotating and adjusting the first cylinder (3) is provided on the upper surface of the bracket (2). The output end of the first cylinder (3) is fixedly connected to a connecting plate (5). One end of the connecting plate (5) is provided with a clamping mechanism (6) for clamping one of the liquid replenishing tanks (10). A flipping mechanism (7) for flipping and adjusting the clamping mechanism (6) is provided on the connecting plate (5).

2. The automatic plasma spraying liquid replenishing mechanism according to claim 1, characterized in that: The rotating mechanism (4) includes a chassis (41), the chassis (41) is rotatably connected to the upper surface of the bracket (2), and the lower end of the first cylinder (3) is fixedly connected to the upper surface of the chassis (41), the upper surface of the chassis (41) is fixedly connected to a face gear (42), the face gear (42) is meshed with a gear (43), and a first driving member for driving the gear (43) to rotate is provided on one side of the gear (43).

3. The automatic replenishing mechanism for plasma spraying liquid according to claim 2, characterized in that: The first driving member comprises a first motor seat (44), the first motor seat (44) being fixedly connected to the upper surface of the bracket (2), a first motor (45) being fixedly connected to the upper end of the first motor seat (44), and an output end of the first motor (45) being fixedly connected to the gear (43).

4. The automatic plasma spraying liquid replenishing mechanism according to claim 1, characterized in that: The clamping mechanism (6) comprises a mounting frame (61), the mounting frame (61) being arranged at one end of the connecting plate (5), and the flipping mechanism (7) being arranged between the connecting plate (5) and the mounting frame (61), and clamping assemblies being respectively arranged on both sides of the inner wall of the mounting frame (61).

5. The automatic replenishing mechanism for plasma spraying liquid according to claim 4, characterized in that: The clamping assembly comprises a second cylinder (62), the second cylinder (62) being fixedly connected to one side of the mounting frame (61), and an output end of the second cylinder (62) passing through the mounting frame (61) and being fixedly connected to a clamping plate (63).

6. The automatic plasma spraying liquid replenishing mechanism according to claim 5, characterized in that: The clamping plate (63) is an arc-shaped structure, and a rubber pad is bonded to the inner surface of the clamping plate (63).

7. The automatic plasma spraying liquid replenishing mechanism according to claim 4, characterized in that: The flip mechanism (7) comprises a fixed block (71), the fixed block (71) being fixedly connected to the upper surface of the mounting frame (61), a fixed shaft (72) being fixedly connected to one side of the fixed block (71), a second driving member for driving the fixed shaft (72) to rotate being provided at one end of the fixed shaft (72), and the second driving member being provided on the upper surface of the connecting plate (5).

8. The automatic replenishing mechanism for plasma spraying liquid according to claim 7, characterized in that: The second driving member includes a second motor seat (73), the second motor seat (73) is fixedly connected to the upper surface of the connecting plate (5), the upper end of the second motor seat (73) is fixedly connected to a second motor (74), and the output end of the second motor (74) is fixedly connected to one end of the fixed shaft (72).

Citation Information

Patent Citations

  • Plasma spraying device capable of supplementing spraying solution

    CN218621002U