Cotton condenser with impurity cleaning structure

By introducing impurity compression plate mechanism and drive system into the cotton condenser, impurities are automatically compressed to reduce space occupied, which solves the problem that existing cotton condenser needs to frequently clean impurity collection boxes, and improves cleaning efficiency and convenience.

CN223255543UActive Publication Date: 2025-08-22JIANHU YILONGSHENG TEXTILE CO LTD
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Patent Information

Application Number
CN202422589949.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-22
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing cotton condenser requires frequent cleaning of the inside of the impurity collection box, which is very inconvenient.

Method used

A cotton condenser with an impurity cleaning structure is designed, including a grunge removal box, an impurity collection box, an impurity compression plate mechanism and a driving system. By setting a box door on the side of the impurity collection box, an impurity compression plate mechanism is installed, and the driving motor drives the gears and rack plates to automatically compress impurities to reduce the space occupied and reduce the cleaning frequency.

Benefits of technology

It effectively reduces the number of cleaning times of impurity collection boxes, improves cleaning efficiency, and reduces the frequency and difficulty of manual operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223255543U_ABST
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Abstract

The utility model discloses a cotton condenser with an impurity cleaning structure, which comprises an impurity removing box, an air blower is arranged on one side outside the impurity removing box, the air blower is connected with an air outlet guide cover arranged inside the impurity removing box through a conveying pipe, the bottom of the impurity removing box is communicated with an impurity collecting box, and a box door is arranged on one side of the impurity collecting box. An impurity compression plate mechanism is mounted in the impurity collecting box and comprises a compression plate, a rack plate is mounted on one side of the compression plate, one end of the rack plate penetrates to the outer side of the impurity collecting box, the rack plate is meshed with a gear, and the gear is mounted on the outer side of a driving rod; and one end of the driving rod is connected with a second driving motor arranged on the outer side of the impurity collecting box. According to the cotton condensing machine with the impurity cleaning structure, in order to solve the problem that an existing cotton condensing machine needs to frequently clean the interior of an impurity collecting box, and the process is very inconvenient, an impurity compression plate mechanism is installed in the impurity collecting box.
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Description

Technical Field

[0001] The utility model relates to the technical field of acrylic yarns, in particular to a condensing machine with an impurity cleaning structure. Background Art

[0002] Acrylic yarn is a synthetic fiber with properties similar to wool, hence the name "synthetic wool." Made from polyacrylonitrile fibers, these fibers have an irregular helical structure and lack strict crystalline regions, but exhibit both high-order and low-order arrangements. The production process involves two main steps: polymerization and spinning. A condenser is required for this process.

[0003] A search revealed prior art publication No. CN214782325U, which describes a condenser comprising a machine, a condensing chamber, and a mounting shaft. The mounting shaft is evenly distributed with multiple combing and separating shafts for combing and separating cotton fibers. The condensing chamber is provided with a condensing device for condensing cotton fibers. The condensing chamber is provided with a cleaning device, which includes a mounting plate disposed on the condensing chamber and a brush disposed on the mounting plate and in contact with the combing and separating shafts and the mounting shaft. The present application utilizes the brush on the mounting plate to brush away cotton fibers entangled on the mounting and combing shafts, thereby improving the combing and separating effect of the mounting and combing shafts on cotton fibers and enhancing the condensing efficiency of the condenser.

[0004] In summary, the existing condenser improves the condensation effect of the condenser, but the existing condenser requires frequent cleaning of the interior of the impurity collection box, which is very inconvenient. Therefore, a condenser with an impurity cleaning structure is proposed. Utility Model Content

[0005] The purpose of the present invention is to provide a condenser with an impurity cleaning structure to solve the problem in the prior art that the existing condenser needs to frequently clean the interior of the impurity collection box, which is very inconvenient.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a condensing machine with an impurity cleaning structure, comprising a dust collecting box, a blower is provided on one side of the outside of the dust collecting box, and the blower is connected to an air outlet guide cover provided inside the dust collecting box through a conveying pipe, a condensing chamber connected to the dust collecting box is provided on the opposite side of the air outlet guide cover, the bottom of the dust collecting box is connected to the impurity collecting box, and a box door is provided on one side of the impurity collecting box, an impurity compression plate mechanism is installed inside the impurity collecting box, the impurity compression plate mechanism includes a compression plate, and a rack plate is installed on one side of the compression plate, one end of the rack plate passes through the outside of the impurity collecting box, and the rack plate is meshed with a gear, the gear is installed on the outside of the driving rod, and one end of the driving rod is connected to a second driving motor provided on the outside of the impurity collecting box.

[0007] Preferably, a material guide plate is installed at the feed port of the dust removal box, and a mounting shaft is rotatably provided inside the dust removal box below the discharge port of the material guide plate. A third drive motor is installed outside the dust removal box to drive the mounting shaft to rotate, and several groups of comb tooth rollers are installed outside the mounting shaft.

[0008] Through the technical solution, it is convenient to break up the cotton material.

[0009] Preferably, a brush member for use with the combing roller is installed inside the impurity removal box and above the combing roller.

[0010] The above technical solution makes it easy to clean the combing tooth roller.

[0011] Preferably, a cotton outlet is provided at the bottom of one side of the cotton condensing chamber, and a movable sealing plate is inserted into the cotton outlet. A cotton storage groove is placed below the cotton outlet, and the cotton storage groove is placed above a support plate provided on one side of the debris removal box.

[0012] Through the above technical solution, it is easy to condense cotton.

[0013] Preferably, a limit plate mechanism is provided above the support plate for use in conjunction with the cotton storage groove, and the limit plate mechanism includes a fourth drive motor, and the fourth drive motor can drive the bidirectional screw mechanism provided inside the support plate to rotate, and the bidirectional screw mechanism is connected to the drive block symmetrically provided inside the support plate, and the drive block can drive the limit plate provided above the support plate to move.

[0014] Through the above technical solution, it is convenient to limit the cotton storage tank.

[0015] Preferably, an exhaust fan is installed at one end of the condensing chamber away from the impurity removal box, and a condensing filter is provided inside the condensing chamber on one side of the exhaust fan.

[0016] Through the above technical solution, it is easy to condense cotton.

[0017] Compared with the prior art, the beneficial effects of the present invention are: the cotton condenser with an impurity cleaning structure, in order to solve the problem that the existing cotton condenser needs to frequently clean the inside of the impurity collection box, which is a very inconvenient process, a box door is opened on one side of the impurity collection box, an impurity compression plate mechanism is installed inside the impurity collection box, the impurity compression plate mechanism includes a compression plate, and a rack plate is installed on one side of the compression plate, one end of the rack plate passes through the outside of the impurity collection box, and the rack plate is meshed with a gear, the gear is installed on the outside of the drive rod, and one end of the drive rod is connected to the second drive motor arranged on the outside of the impurity collection box, when a certain amount of impurities are collected inside the impurity collection box, the second drive motor is turned on, and the compression plate moves under the action of the second drive motor, pushing the impurities to the side of the impurity collection box close to the box door and compressing them, reducing the space occupied by impurities, thereby reducing the number of cleaning times. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall front view cross-sectional structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 A in the middle is an enlarged structural diagram;

[0020] Figure 3 This is a schematic diagram of the structure of the limit plate mechanism of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the impurity compression plate mechanism of the utility model.

[0022] In the figure: 1. De-impurity box; 101. Material guide plate; 102. Mounting shaft; 103. Combing tooth roller; 104. Brush member; 2. Blower; 201. Air outlet guide cover; 3. Cotton condensing chamber; 301. Sealing plate; 302. Cotton storage tank; 303. Support plate; 4. Impurity collection box; 401. Box door; 5. Impurity compression plate mechanism; 501. Compression plate; 502. Rack plate; 503. Gear; 504. Drive rod; 505. Second drive motor; 6. Limit plate mechanism; 601. Fourth drive motor; 602. Bidirectional screw mechanism; 603. Drive block; 604. Limit plate; 7. Exhaust fan; 8. Cotton condensing filter. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-4 The utility model provides a technical solution: a cotton condensing machine with an impurity cleaning structure, wherein the bottom of the impurity removal box 1 is connected to the impurity collecting box 4.

[0025] Specifically, a material guide plate 101 is installed at the feed port of the dust collecting box 1, and a mounting shaft 102 is rotatably provided inside the dust collecting box 1 below the discharge port of the material guide plate 101. A third drive motor for driving the mounting shaft 102 to rotate is installed on the outside of the dust collecting box 1, and several groups of combing tooth rollers 103 are installed on the outside of the mounting shaft 102. The setting of the material guide plate 101 can make the material fall above the mounting shaft 102 so that it contacts the combing tooth roller 103. The third drive motor drives the mounting shaft 102 to rotate, so that it drives the combing tooth roller 103 to operate, so that the cotton material introduced into the dust collecting box 1 is broken up by the combing tooth roller 103.

[0026] Specifically, a brush member 104 is installed inside the dust removal box 1 and above the combing tooth roller 103. The brush member 104 is in contact with the combing tooth roller 103 and is used to clean the cotton wool wrapped around the installation shaft 102 and the brush member 104.

[0027] Specifically, a blower 2 is provided on one side of the outer part of the dust removal box 1, and the blower 2 is connected to the air outlet guide cover 201 provided inside the dust removal box 1 through a conveying pipe, and a condensing chamber 3 connected to the dust removal box 1 is provided on the opposite side of the air outlet guide cover 201, a cotton outlet is provided at the bottom of one side of the cotton condensing chamber 3, and a movable sealing plate 301 is inserted inside the cotton outlet, a cotton storage groove 302 is placed below the cotton outlet, and the cotton storage groove 302 is placed above a support plate 303 provided on one side of the dust removal box 1, an exhaust fan 7 is installed at the end of the cotton condensing chamber 3 away from the dust removal box 1, and a cotton outlet is provided inside the cotton condensing chamber 3 on the side of the exhaust fan 7 A cotton condensing filter 8 is provided. When in use, the combing tooth roller 103 breaks up the introduced cotton material, and the scattered cotton material and impurities fall under the action of gravity. The wind force of the blower 2 is controlled so that the impurities fall into the impurity collection box 4 under the action of gravity for collection and treatment. The cotton material floats into the cotton condensing chamber 3 under the action of the wind force of the blower 2. At the same time, the cotton material floating into the cotton condensing chamber 3 is blocked by the cotton condensing filter 8 under the dual action of the blower 2 and the exhaust fan 7 to achieve wind-force condensation of the cotton material, and then the movable sealing plate 301 is pulled out to make the condensed cotton material fall into the cotton storage groove 302 for collection.

[0028] Specifically, a limit plate mechanism 6 for use with the cotton storage groove 302 is provided above the support plate 303. The limit plate mechanism 6 includes a fourth driving motor 601, and the fourth driving motor 601 can drive the bidirectional screw mechanism 602 arranged inside the support plate 303 to rotate. The bidirectional screw mechanism 602 is connected to the driving block 603 symmetrically arranged inside the support plate 303. The driving block 603 is slidably connected to the inside of the support plate 303, and the driving block 603 can drive the limit plate 604 arranged above the support plate 303 to move. A moving groove matching the limit plate 604 is provided on the top of the support plate 303. When it is necessary to limit the position of the cotton storage groove 302, the fourth driving motor 601 is turned on, and the bidirectional screw mechanism 602 rotates under the action of the fourth driving motor 601. The rotation of the bidirectional screw mechanism 602 can drive the two sets of driving blocks 603 to approach continuously, thereby making the two sets of limiting plates 604 approach continuously, thereby limiting the position of the cotton storage groove 302 placed inside.

[0029] Specifically, a box door 401 is opened on one side of the impurity collection box 4, and an impurity compression plate mechanism 5 is installed inside the impurity collection box 4. The impurity compression plate mechanism 5 includes a compression plate 501, which is slidably connected to the inside of the impurity collection box 4, and a rack plate 502 is installed on one side of the compression plate 501. One end of the rack plate 502 passes through the outside of the impurity collection box 4, and the rack plate 502 is engaged with the gear 503. The gear 503 is installed on the outside of the driving rod 504, and one end of the driving rod 504 is connected to the second driving motor 505 arranged on the outside of the impurity collection box 4.

[0030] When a certain amount of impurities are collected inside the impurity collection box 4, the second drive motor 505 is turned on, and the gear 503 rotates under the action of the second drive motor 505, thereby driving the rack plate 502 and the compression plate 501 to move, pushing the impurities to the side of the impurity collection box 4 close to the box door 401 and compressing them, reducing the space occupied by the impurities, thereby reducing the number of cleaning times.

[0031] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the protection content of the present invention.

[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A condenser with an impurity cleaning structure, comprising a dust removal box (1), a blower (2) provided on one side of the outside of the dust removal box (1), and the blower (2) is connected to an air outlet guide cover (201) provided inside the dust removal box (1) through a conveying pipe, and a condenser chamber (3) connected to the dust removal box (1) is provided on the opposite side of the air outlet guide cover (201), characterized in that: The bottom of the impurity removal box (1) is connected to the impurity collection box (4), and a box door (401) is opened on one side of the impurity collection box (4). An impurity compression plate mechanism (5) is installed inside the impurity collection box (4), and the impurity compression plate mechanism (5) includes a compression plate (501), and a rack plate (502) is installed on one side of the compression plate (501). One end of the rack plate (502) passes through the outside of the impurity collection box (4), and the rack plate (502) is meshed with a gear (503). The gear (503) is installed on the outside of a driving rod (504), and one end of the driving rod (504) is connected to a second driving motor (505) arranged on the outside of the impurity collection box (4).

2. The condenser with an impurity cleaning structure according to claim 1, characterized in that: A material guide plate (101) is installed at the feed port of the impurity removal box (1), and a mounting shaft (102) is rotatably provided inside the impurity removal box (1) below the discharge port of the material guide plate (101). A third driving motor for driving the mounting shaft (102) to rotate is installed outside the impurity removal box (1), and a plurality of groups of comb tooth rollers (103) are installed outside the mounting shaft (102).

3. The condenser with an impurity cleaning structure according to claim 1, characterized in that: A brush member (104) is installed inside the impurity removal box (1) and above the combing tooth roller (103) for use with the combing tooth roller.

4. The condenser with an impurity cleaning structure according to claim 1, characterized in that: A cotton outlet is provided at the bottom of one side of the cotton condensing chamber (3), and a movable sealing plate (301) is inserted into the cotton outlet. A cotton storage groove (302) is placed below the cotton outlet, and the cotton storage groove (302) is placed above a support plate (303) provided on one side of the debris removal box (1).

5. The condenser with an impurity cleaning structure according to claim 4, characterized in that: A limit plate mechanism (6) for use with the cotton storage groove (302) is provided above the support plate (303), and the limit plate mechanism (6) includes a fourth drive motor (601), and the fourth drive motor (601) can drive a bidirectional screw mechanism (602) provided inside the support plate (303) to rotate, and the bidirectional screw mechanism (602) is connected to a drive block (603) symmetrically provided inside the support plate (303), and the drive block (603) can drive a limit plate (604) provided above the support plate (303) to move.

6. The condenser with an impurity cleaning structure according to claim 1, characterized in that: An exhaust fan (7) is installed at one end of the condensing chamber (3) away from the impurity removal box (1), and a condensing filter (8) is provided inside the condensing chamber (3) on one side of the exhaust fan (7).