Circular knitting machine with dust collection function

By designing the suction assembly and adjustment mechanism on the knitting circle machine, the automatic and rapid opening and closing of the dust collection unit is achieved, solving the problem of low manual operation efficiency in the prior art, and improving the maintenance convenience and cleanliness of the working environment.

CN223255612UActive Publication Date: 2025-08-22SHAOXING SONGAO TEXTILE CO LTD
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Patent Information

Application Number
CN202422568914.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-22
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The dust collection unit of the existing knitting round machine needs to be opened manually, which is less efficient and affects the convenience of maintenance.

Method used

A knitting circular machine with suction assembly is designed, including a uniformly distributed suction chamber, a vacuum suction unit, an adjustment mechanism and a rotating connector. The suction chamber is driven to rotate through the adjustment mechanism to achieve rapid opening and closing and reduce labor intensity.

Benefits of technology

It improves the opening efficiency of the dust collection unit, reduces labor intensity, ensures the environment of the work space, and is easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a circular knitting machine with a dust collection function, and belongs to the technical field of circular knitting machine equipment.The circular knitting machine is characterized by comprising a circular knitting machine body, and the circular knitting machine body comprises a suction assembly and a dust collection assembly; the suction seat is mounted on the circular knitting machine body; the vacuum suction unit is connected with the suction assembly; the adjusting mechanism is mounted between the suction seat and the suction assembly; the rotary connecting piece is mounted on the suction seat and is movably connected with the suction chamber; wherein the adjusting mechanism is used for driving the suction chamber to rotate, and the suction chamber is provided with a suction inlet. Flying catkins such as fluff can be collected, and quick opening during maintenance is facilitated.
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Description

Technical Field

[0001] The present application belongs to the technical field of circular knitting machine equipment, and in particular relates to a circular knitting machine with a dust collection function. Background Art

[0002] Circular knitting machines, also known as circular weft knitting machines (or circular weft knitting machines), have developed rapidly due to their multiple loop forming systems (referred to in the industry as the number of yarn feed paths or loop forming paths, or simply paths), high speed, high output, fast pattern changes, good fabric quality, fewer steps, and strong product adaptability.

[0003] The existing foreign patent with publication number KR102590626B1 discloses a large circular knitting machine with a dust collection function, including: a circular table, a plurality of knitting needles arranged inside the circular table, a yarn guide for supplying yarn to the knitting needles through a yarn guide arranged on the upper side of a plurality of knitted fabrics, a needle and a knitting needle, a cam holder, a cylinder accommodated in a needle groove, a control cam opposite to the cylinder to control the knitting needles, and a cam ring supporting the cam holder; the dust collection unit is arranged around the outer periphery of the yarn guide, has a suction port formed in a direction opposite to the yarn guide, and collects foreign matter scattered around the yarn guide.

[0004] The above circular knitting machine collects fluff and other flying catkins through a dust collecting unit, and the dust collecting unit can be opened for easy maintenance, etc. However, the dust collecting units need to be opened manually one by one, which is inefficient. Improvements are made to this problem. Summary of the Invention

[0005] The purpose of this application is to address the above-mentioned technical problems and provide a circular knitting machine with a dust collection function, which can collect flying fluff and other fluff and is easy to open quickly for maintenance.

[0006] The present application provides a circular knitting machine with a dust collection function, comprising a circular knitting machine body, wherein the circular knitting machine body comprises:

[0007] A suction assembly, comprising a plurality of suction chambers evenly distributed in a circle;

[0008] Suction seat, installed on the circular knitting machine body;

[0009] A vacuum suction unit connected to the suction assembly;

[0010] An adjusting mechanism is installed between the suction seat and the suction assembly;

[0011] A rotary connector is mounted on the suction seat and is movably connected to the suction chamber;

[0012] Wherein, the adjustment mechanism is used to drive the suction chamber to rotate, and the suction chamber is provided with a suction port.

[0013] Several suction chambers are evenly distributed in a circle and hinged on the suction seat. The suction chambers are connected to the vacuum suction unit, so that the suction port of the suction chamber generates suction, sucks up the fluff and other flying catkins floating in the air and collects them, thereby improving the environment in the working space. When the suction assembly needs to be opened for maintenance of the circular knitting machine body, the suction chamber is driven to rotate outward through the adjustment mechanism to improve the efficiency of opening the suction chamber and reduce labor intensity. The rotating connector is used to connect the suction chamber and the vacuum suction unit. The rotating connector is movably connected to the suction chamber to ensure stable transmission of suction pressure when the suction chamber rotates.

[0014] Furthermore, the regulating mechanism includes:

[0015] The teeth are placed on a plurality of the suction chambers;

[0016] a gear, mounted on the suction seat and corresponding to the tooth portion;

[0017] A driving device is installed on the suction seat and is connected to the gear;

[0018] A connecting assembly is installed between two adjacent suction chambers, and the connecting assembly is used to control the simultaneous rotation of the suction chambers;

[0019] Wherein, the suction seat is provided with a limiting portion corresponding to the tooth portion.

[0020] The tooth portion is placed on the suction chamber, and the axis of the tooth portion is the same as the rotation axis of the suction chamber. The gear is engaged with the tooth portion. When the driving device drives the gear to rotate, the suction chamber is rotated. 2-4 suction chambers on the suction assembly are equipped with tooth portions, and all the suction chambers are connected through the connecting assembly. When multiple driving devices are driven at the same time, the suction chambers on the suction assembly are controlled to rotate and open at the same time, thereby further improving the opening efficiency of the suction chamber. The rotation stroke of the suction chamber is limited by the limit portion to control the position of the suction chamber in the working and open states.

[0021] Furthermore, the connection component includes:

[0022] A connecting sleeve, hinged to the suction chamber;

[0023] The connecting rod is inserted into the connecting sleeve, and two adjacent connecting rods are connected by ball joints;

[0024] The first spring is placed between the connecting sleeve and the connecting rod.

[0025] When the suction assembly is opened, all the suction chambers are opened simultaneously through the connecting assembly, and adjacent suction chambers are connected through the structure between the connecting sleeve and the connecting rod. The position of the suction chamber in the working state causes the connecting rod to retract into the connecting sleeve through the action of the first spring, so that the connecting assembly occupies a smaller space. When the suction chamber is in the open state, the connecting rod extends from the connecting sleeve, and the two adjacent connecting rods are connected by ball joints to ensure stable rotation of the suction chamber.

[0026] Furthermore, the suction assembly is provided with a folding piece, and the folding piece is installed between two adjacent suction chambers.

[0027] Adjacent suction chambers are connected by folding parts, which prevent flying catkins from passing through the gaps between the suction chambers and ensure that the suction chambers can rotate stably. The folding parts are connected to the side walls of the suction chambers by welding or fasteners such as screws. The folding parts are made of flexible rubber, plastic, plastic and other materials.

[0028] Furthermore, the suction seat includes:

[0029] Top block, movably installed in the suction seat;

[0030] a second spring, disposed between the top block and the suction seat;

[0031] a pressure sensor, abutting against the second spring;

[0032] Wherein, the suction chamber is provided with an abutment portion corresponding to the top block.

[0033] An abutment portion is provided on the suction chamber where no tooth portion is provided. When the suction portion rotates, the abutment portion acts on the top block, controlling the second spring corresponding to the top block to be compressed first and then reset. When the driving device controls the corresponding suction chamber to be in a working or open stroke end position, it is ensured that all the suction chambers are at the end of the stroke. However, when the gear drive tooth portion rotates and is not at the stroke end, the position of the suction chamber is detected by the pressure sensor.

[0034] Furthermore, the suction chamber and the rotary connector are connected via a sealed bearing.

[0035] The sealed bearing ensures the sealing performance between the suction chamber and the rotating connection, ensuring that the suction chamber can stably absorb flying catkins.

[0036] The beneficial effects of this application are:

[0037] 1. The suction chamber is connected to the vacuum suction unit so that the suction port of the suction chamber generates suction to absorb and collect the fluff and other flying catkins floating in the air to ensure the environment in the working space.

[0038] 2. When the suction assembly needs to be opened for maintenance of the circular knitting machine body, the suction chamber is driven to rotate outward through the adjustment mechanism to improve the efficiency of opening the suction chamber and reduce labor intensity.

[0039] 3. When the suction component is opened, all the suction chambers are opened simultaneously through the connection component. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 This is a schematic structural diagram of the circular knitting machine body of the present application;

[0041] Figure 2 This is a schematic structural diagram of the suction assembly of the present application;

[0042] Figure 3 This is a schematic structural diagram of the regulating mechanism of this application;

[0043] Figure 4 This is a schematic diagram of the structure of the connection component of this application;

[0044] Figure 5 This is a schematic structural diagram of the top block of this application;

[0045] Figure 6 This is a schematic structural diagram of the rotary connector of the present application;

[0046] The reference numerals in the figure are: 100, circular knitting machine body; 200, suction assembly; 210, suction chamber; 211, suction port; 212, abutment portion; 220, folding member; 300, suction seat; 310, top block; 320, second spring; 330, pressure sensor; 400, adjustment mechanism; 410, tooth portion; 420, gear; 430, driving device; 440, connecting assembly; 441, connecting sleeve; 442, connecting rod; 443, first spring; 450, limiting portion; 500, rotating connecting member. DETAILED DESCRIPTION

[0047] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the embodiments described are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.

[0048] The terms "first," "second," and the like in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than that illustrated or described herein, and that the objects distinguished by "first," "second," and the like are generally of the same type, and do not limit the number of objects; for example, the first object can be one or more. In addition, the term "and / or" in the specification and claims refers to at least one of the connected objects, and the character " / " generally indicates that the objects connected are in an "or" relationship.

[0049] The following provides a detailed description of the embodiments of the present application through specific embodiments and their application scenarios in conjunction with the accompanying drawings.

[0050] Example 1:

[0051] like Figure 1 、 Figure 2 、 Figure 6 As shown, the embodiment of the present application provides a circular knitting machine with a dust collection function, including a circular knitting machine body 100, wherein the circular knitting machine body 100 includes:

[0052] The suction assembly 200 includes a plurality of suction chambers 210 evenly distributed in a circle;

[0053] The suction seat 300 is installed on the circular knitting machine body 100;

[0054] A vacuum suction unit connected to the suction assembly 200;

[0055] The adjustment mechanism 400 is installed between the suction seat 300 and the suction assembly 200;

[0056] The rotary connector 500 is mounted on the suction seat 300 and is movably connected to the suction chamber 210;

[0057] The adjustment mechanism 400 is used to drive the suction chamber 210 to rotate, and the suction chamber 210 is provided with a suction port 211 .

[0058] Several suction chambers 210 are evenly distributed in a circle and hinged on the suction seat 300. The suction chambers 210 are connected to the vacuum suction unit so that the suction port 211 of the suction chamber 210 generates suction to absorb and collect the fluff and other flying catkins floating in the air, thereby improving the environment in the working space. When the suction assembly 200 needs to be opened for maintenance of the circular knitting machine body 100, the suction chamber 210 is driven to rotate outward through the adjustment mechanism 400 to improve the efficiency of opening the suction chamber 210 and reduce labor intensity. The rotating connector 500 is used to connect the suction chamber 210 and the vacuum suction unit. The rotating connector 500 is movably connected to the suction chamber 210 to ensure stable transmission of suction pressure when the suction chamber 210 rotates.

[0059] Example 2:

[0060] like Figure 2-Figure 4 As shown, the embodiment of the present application provides a circular knitting machine with a dust collection function. In addition to the above technical features, the adjustment mechanism 400 further includes:

[0061] The teeth 410 are placed on a plurality of the suction chambers 210;

[0062] The gear 420 is mounted on the suction base 300 and corresponds to the tooth portion 410;

[0063] The driving device 430 is mounted on the suction base 300 and connected to the gear 420;

[0064] A connecting assembly 440 is installed between two adjacent suction chambers 210, and the connecting assembly 440 is used to control the simultaneous rotation of the suction chambers 210;

[0065] The suction seat 300 is provided with a limiting portion 450 corresponding to the tooth portion 410 .

[0066] The tooth portion 410 is placed on the suction chamber 210, and the axis of the tooth portion 410 is the same as the rotation axis of the suction chamber 210. The gear 420 is engaged with the tooth portion 410. When the driving device 430 drives the gear 420 to rotate, the suction chamber 210 is rotated. 2-4 suction chambers 210 on the suction assembly 200 are installed with the tooth portion 410, and all the suction chambers 210 are connected through the connecting assembly 440. When multiple driving devices 430 are driven at the same time, the suction chambers 210 on the suction assembly 200 are controlled to rotate and open at the same time, thereby further improving the opening efficiency of the suction chamber 210. The limiting portion 450 is used to limit the rotation stroke of the suction chamber 210 to control the position of the suction chamber 210 in the working and open states.

[0067] Furthermore, the connection component 440 includes:

[0068] The connecting sleeve 441 is hinged to the suction chamber 210;

[0069] The connecting rod 442 is inserted into the connecting sleeve 441, and two adjacent connecting rods 442 are connected by ball joints;

[0070] The first spring 443 is disposed between the connecting sleeve 441 and the connecting rod 442 .

[0071] When the suction assembly 200 is opened, all the suction chambers 210 are controlled to open at the same time through the connecting assembly 440, and the adjacent suction chambers 210 are connected through the structure between the connecting sleeve 441 and the connecting rod 442. The position of the suction chamber 210 in the working state causes the connecting rod 442 to retract into the connecting sleeve 441 through the action of the first spring 443, so that the connecting assembly 440 occupies a smaller space. When the suction chamber 210 is in the open state, the connecting rod 442 extends from the connecting sleeve 441, and the two adjacent connecting rods 442 are connected by ball joints to ensure the stable rotation of the suction chamber 210.

[0072] Furthermore, the suction assembly 200 is provided with a folding piece 220 , and the folding piece 220 is installed between two adjacent suction chambers 210 .

[0073] Adjacent suction chambers 210 are connected by folding parts 220, so that flying catkins are not easy to pass through the gaps between the suction chambers 210, and the suction chambers 210 can be rotated stably. The folding parts 220 are connected to the side walls of the suction chambers 210 by welding or fasteners such as screws. The folding parts 220 are made of flexible rubber, plastic, plastic and other materials.

[0074] Example 3:

[0075] like Figure 5 、 Figure 6 As shown, the embodiment of the present application provides a circular knitting machine with a dust collection function. In addition to the above technical features, the suction seat 300 further includes:

[0076] The top block 310 is movably mounted in the suction seat 300;

[0077] The second spring 320 is placed between the top block 310 and the suction seat 300;

[0078] The pressure sensor 330 is against the second spring 320;

[0079] The suction chamber 210 is provided with an abutting portion 212 corresponding to the top block 310 .

[0080] An abutment portion 212 is provided on the suction chamber 210 where the tooth portion 410 is not provided. When the suction portion rotates, the abutment portion 212 acts on the top block 310, controlling the second spring 320 corresponding to the top block 310 to be compressed first and then reset. When the driving device 430 controls the corresponding suction chamber 210 to be in a working or open stroke end position, it is ensured that all the suction chambers 210 are at the end of the stroke. However, when the gear 420 drives the tooth portion 410 to rotate and is not at the stroke end, the position of the suction chamber 210 is detected by the pressure sensor 330.

[0081] Furthermore, the suction chamber 210 and the rotary connector 500 are connected via a sealed bearing.

[0082] The sealed bearing ensures the sealing performance between the suction chamber 210 and the rotary connector 500 , ensuring that the suction chamber 210 can stably absorb the flying catkins.

[0083] It should be noted that, in this article, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be noted that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0084] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. A circular knitting machine with a dust collection function, comprising a circular knitting machine body (100), characterized in that: The circular knitting machine body (100) comprises: A suction assembly (200) includes a plurality of suction chambers (210) evenly distributed in a circle; A suction seat (300) is mounted on the circular knitting machine body (100); A vacuum suction unit connected to the suction assembly (200); An adjusting mechanism (400) is installed between the suction seat (300) and the suction assembly (200); A rotating connecting member (500) is mounted on the suction seat (300) and is movably connected to the suction chamber (210); The regulating mechanism (400) is used to drive the suction chamber (210) to rotate, and the suction chamber (210) is provided with a suction port (211).

2. The circular knitting machine with dust collection function according to claim 1, characterized in that: The regulating mechanism (400) comprises: a tooth portion (410) disposed on a plurality of the suction chambers (210); A gear (420) is mounted on the suction seat (300) and corresponds to the tooth portion (410); A driving device (430) is installed on the suction seat (300) and is connected to the gear (420); A connecting assembly (440) is installed between two adjacent suction chambers (210), and the connecting assembly (440) is used to control the simultaneous rotation of the suction chambers (210); Wherein, the suction seat (300) is provided with a limiting portion (450) corresponding to the tooth portion (410).

3. The circular knitting machine with dust collection function according to claim 2, characterized in that: The connection assembly (440) includes: A connecting sleeve (441) is hinged to the suction chamber (210); The connecting rod (442) is inserted into the connecting sleeve (441), and two adjacent connecting rods (442) are connected by ball joints; The first spring (443) is placed between the connecting sleeve (441) and the connecting rod (442).

4. The circular knitting machine with dust collection function according to claim 3, characterized in that: The suction assembly (200) is provided with a folding member (220), and the folding member (220) is installed between two adjacent suction chambers (210).

5. The circular knitting machine with dust collection function according to claim 4, characterized in that: The suction seat (300) comprises: A top block (310) is movably mounted in the suction seat (300); A second spring (320) is placed between the top block (310) and the suction seat (300); a pressure sensor (330) abutting against the second spring (320); Wherein, the suction chamber (210) is provided with an abutment portion (212) corresponding to the top block (310).

6. The circular knitting machine with dust collection function according to claim 5, characterized in that: The suction chamber (210) and the rotary connection member (500) are connected via a sealed bearing.

Citation Information

Patent Citations

  • A circular knitting machine equipped with a dust collection function

    KR102590626B1