Special steaming rack for reduction steaming box

By designing a special steam rack for reducing steam box with adjustable tension system, the unsatisfactory steaming effect and fabric quality problems caused by the inability to adjust tension of existing equipment, achieving efficient steaming and quality assurance for a variety of fabrics.

CN223255662UActive Publication Date: 2025-08-22JIANGSU SEG TEXTILE MASCH CO LTD
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Patent Information

Application Number
CN202422658925.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-08-22
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The tension system of existing reducing steam steam equipment cannot be adjusted, resulting in the effect of different fabrics when steaming or affecting the quality of the fabric.

Method used

A special steam rack for reducing steam box is designed. By adjusting the tension system, it can adapt to the characteristics of a variety of fabric materials, including adjustable steam equipment and spring buffering, ensuring good steaming effect and fabric quality.

Benefits of technology

The tension is adjusted according to the characteristics of the fabric, which improves the steaming effect and the quality of the fabric and improves the working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of reduction steaming boxes, and discloses a special steaming rack for a reduction steaming box, which comprises a steaming rack body, a plurality of fixed shafts are arranged in the steaming rack body, bearings are rotatably arranged on the outer sides of the fixed shafts, rotating cylinders are fixedly arranged on the outer sides of the bearings, and the rotating cylinders are fixedly arranged on the outer sides of the rotating cylinders. The steam rack comprises a steam rack body, steam devices are arranged on the two sides of the steam rack body, moving shafts are movably arranged in the steam devices, the moving shafts are rotationally connected with bearings, one ends of the moving shafts are in threaded connection with threaded sleeves, the threaded sleeves are attached to the steam rack body, and connecting frames are movably arranged in the steam rack body. The cloth steaming device can adapt to the characteristics of various cloth materials so as to guarantee the good subsequent steaming effect, meanwhile, it is guaranteed that the quality of the cloth is not affected after steaming, and therefore the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reduction steamers, in particular to a special steaming rack for reduction steamers. Background Art

[0002] A reduction steamer is a type of steaming machine that uses saturated steam at normal pressure for continuous steaming and color fixing. It is suitable for vat dyes and reactive dye pastes. Its structure is designed according to the requirements of normal pressure steaming reduction and dyeing of cotton fibers after vat dye paste printing. The main function of the reduction steamer is to steam the dye adsorbed on the fiber with saturated steam, and the dye is penetrated and fixed to the fiber under the action of the fixing agent. At the same time, when the steamer faces different fabrics, the required tension during the steaming process is also different. However, the tension of most equipment in the existing technology cannot be adjusted and cannot adapt to the steaming of various fabrics.

[0003] At the same time, the patent specification with announcement number CN209568246U discloses a color fixing and dyeing integrated reduction steaming equipment, including a steaming equipment main body, a nozzle fixedly installed on the top of the inside of the box, a cloth inlet and a cloth outlet on both sides of the box, a plurality of guide shafts fixedly installed on one side of the cloth inlet, a steam pipe fixedly installed on the lower side of the guide shaft, a plurality of nozzles provided on the upper side of the steam pipe, a plurality of holes provided on the lower side of the nozzle, a first steam generator fixedly installed on one side of the bottom of the hole, a second steam generator fixedly installed on the other side of the bottom of the hole, and a wastewater collection and preheating box fixedly installed on one end of the first steam generator.

[0004] However, in the implementation of related technologies, it was found that the above-mentioned fixed dyeing and reduction steaming equipment has the following problems: the tension system of the utility model cannot be adjusted, and the effects required when steaming fabrics of different materials are different. If the tension system cannot be adjusted according to the characteristics of the fabric, then after the steaming is completed, the fabric will either have an unsatisfactory steaming effect or be too tense or too loose, thereby affecting the quality of the fabric.

[0005] Therefore, a special steaming rack for a reduction steamer is proposed for the problems referred to above. Utility Model Content

[0006] In order to solve the problems raised in the above-mentioned background technology, the utility model provides a special steaming rack for a reduction steamer, which has the advantage of a freely adjustable tension system. The utility model adapts to the characteristics of various fabric materials by adjusting the tension system to ensure subsequent good steaming effect, while ensuring that the quality of the fabric will not be affected after steaming, thereby improving work efficiency.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a steaming rack specially used for a reduction steam steamer, comprising a steaming rack body, a plurality of fixed shafts arranged inside the steaming rack body, bearings rotatably arranged on the outer sides of the fixed shafts, a rotating cylinder fixedly arranged on the outer sides of the bearings, steam equipment is provided on both sides of the steaming rack body, a movable shaft is movably arranged inside the steam equipment, and the movable shaft is rotatably connected to the bearings, one end of the movable shaft is threadedly connected to a threaded sleeve, and the threaded sleeve is fitted with the steaming rack body, a connecting frame is movably provided inside the steaming rack body, a short shaft is fixedly arranged inside the connecting frame, and the short shaft is slidably connected to the movable shaft, a spring is sleeved on the outer side of the short shaft, and one side of the spring is fitted with the movable shaft.

[0008] Preferably, cloth is rotatably arranged on the outer side of the rotating drum, and the cloth is rotatably connected to the drum.

[0009] Preferably, a box body is fixedly provided on the outside of the steaming rack body, and a base is fixedly provided on the bottom of the box body.

[0010] Preferably, an inlet protective cover is fixedly provided on one side of the box, and the cloth moves inside the inlet protective cover, a partition is fitted on the inner side of the cloth, and the partition is fixedly connected to the box, and an outlet protective cover is fixedly provided on the other side of the box, and the cloth moves inside the outlet protective cover.

[0011] Preferably, a heating box is fixedly provided inside the box body, a fixed heating block is fixedly provided inside the heating box, and a movable heating block is slidably provided inside the heating box.

[0012] Preferably, a control panel is fixedly provided on the outside of the heating box, and the control panel passes through the box body.

[0013] Preferably, a steam device is fixedly provided on the top surface of the steaming frame body, a nozzle is fixedly provided on the bottom surface of the steaming device, and the nozzle passes through the steaming frame body.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] The utility model adjusts the tension through the steam equipment provided on both sides of the steaming frame body. The threaded sleeve is loosened and the connecting frame is picked up and moved inside the steam equipment to adjust the internal tension. At the same time, when the cloth passes through the drum, if the tension is too large, it will be buffered by squeezing the spring. The utility model adapts to the characteristics of various cloth materials by adjusting the tension system to ensure a good subsequent steaming effect, and at the same time ensures that the quality of the cloth will not be affected after steaming, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a schematic diagram of the overall structure of a special steaming rack for a reduction steam box proposed in the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the box body proposed in the present utility model;

[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the steaming rack body proposed in the present invention;

[0019] Figure 4 This is a schematic diagram of the installation structure of the mobile heating block proposed in the utility model;

[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of the connecting frame proposed by the present invention.

[0021] In the figure: 1. Base; 2. Box body; 3. Cloth; 4. Inlet protection cover; 5. Partition; 6. Heating box; 7. Outlet protection cover; 8. Steaming rack body; 9. Rotating drum; 10. Fixed shaft; 11. Bearing; 12. Moving shaft; 13. Roller; 14. Connecting frame; 15. Short shaft; 16. Spring; 17. Threaded sleeve; 18. Steam equipment; 19. Nozzle; 20. Moving heating block; 21. Fixed heating block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figures 1 to 5As shown, the utility model provides a special steaming rack for a reduction steam box, comprising a steaming rack body 8, wherein a plurality of fixed shafts 10 are arranged inside the steaming rack body 8, a bearing 11 is rotatably arranged on the outer side of the fixed shaft 10, and a rotating cylinder 9 is fixedly arranged on the outer side of the bearing 11, and a steam device 18 is provided on both sides of the steaming rack body 8, a movable shaft 12 is movably arranged inside the steaming device 18, and the movable shaft 12 is rotatably connected to the bearing 11, one end of the movable shaft 12 is threadedly connected to a threaded sleeve 17, and the threaded sleeve 17 is fitted with the steaming rack body 8, and a connecting frame 14 is movably provided inside the steaming rack body 8, a short shaft 15 is fixedly arranged inside the connecting frame 14, and the short shaft 15 is slidably connected to the movable shaft 12, a spring 16 is sleeved on the outer side of the short shaft 15, and one side of the spring 16 is fitted with the movable shaft 12, and by adjusting the position of the movable shaft 12, the surface tension and bending amplitude of the cloth are adjusted to adapt to the characteristics of different cloths, thereby ensuring a good subsequent steaming effect, and at the same time ensuring that the quality of the cloth will not be affected after steaming, thereby improving work efficiency.

[0024] Specifically, the cloth 3 is rotatably arranged on the outer side of the rotating drum 9 , and the cloth 3 is rotatably connected to the drum 13 . The rotating drum 9 is used for importing and exporting the cloth 3 , and the drum 13 is used for changing the surface tension and bending amplitude of the cloth 3 .

[0025] Furthermore, a box body 2 is fixedly provided on the outside of the steaming rack body 8, and a base 1 is fixedly provided on the bottom of the box body 2. The base 1 is used to support the weight of the entire device and plays a very important role.

[0026] Furthermore, an inlet protective cover 4 is fixedly provided on one side of the box body 2, and the cloth 3 moves inside the inlet protective cover 4. A partition 5 is fitted on the inner side of the cloth 3, and the partition 5 is fixedly connected to the box body 2. An outlet protective cover 7 is fixedly provided on the other side of the box body 2, and the cloth 3 moves inside the outlet protective cover 7. The inlet protective cover 4 and the outlet protective cover 7 are used to protect the cloth 3 to prevent it from being scratched by the box body 2 and affecting its quality.

[0027] It is worth mentioning that a heating box 6 is fixedly provided inside the box body 2, a fixed heating block 21 is fixedly provided inside the heating box 6, and a movable heating block 20 is slidingly provided inside the heating box 6. The movable heating block 20 and the fixed heating block 21 act as an iron. When the cloth 3 passes through multiple rollers 13, it is inevitable that it will have some bending properties, and the movable heating block 20 acts like an iron to iron the cloth 3 again.

[0028] It is worth noting that a control panel is fixedly provided on the outside of the heating box 6, and the control panel runs through the box body 2. The staff can use the control panel on the outside to set the temperature of the movable heating block 20 and the fixed heating block 21, as well as the height of the movable heating block 20 from the cloth 3, so as to prevent the cloth 3 from being burned.

[0029] It is worth mentioning that a steam device 18 is fixedly provided on the top surface of the steaming rack body 8, and a nozzle 19 is fixedly provided on the bottom surface of the steaming device 18. The nozzle 19 passes through the steaming rack body 8, and steam is generated by the steam device 18. The steam is then transmitted to the inside of the steaming rack body 8 through the nozzle 19, while expanding the range of the steam, so as to better steam the cloth 3.

[0030] Among them, the heating box 6 and the steam device 19 are prior art and will not be described in detail. At the same time, the present invention also includes a power supply, a controller and a switch, which are not the main technical points of the present patent and will not be described in detail. The "front, back, left and right" perspectives of the present device are as follows: Figure 1 The direction shown in the figure is the reference.

[0031] Working principle and process:

[0032] Before using a special steaming rack for a reduction steam steamer, first, adjust the tension according to the material characteristics of the cloth 3, open the door on the side of the box body 2 at the top of the base 1, and then loosen the threaded sleeve 17 on the outside of the steaming rack body 8. When the connection between the threaded sleeve 17 and the spring 16 becomes loose, you can drag the connecting frame 14. The connecting frame 14 drives the roller 13 and the movable shaft 12 to move along the inside of the steam equipment 18, thereby adjusting the surface tension and bending amplitude of the cloth 3. The bearing 11 inside the roller 13 is used to increase the smoothness of the rotation of the roller 13 and reduce the friction with the movable shaft 12. Then the cloth 3 enters through the entrance protection cover 4 on the outside of the box body 2, and then passes through the surface of the rotating drum 9 outside the fixed shaft 10. Then, when passing through multiple rollers 13, the steam equipment 18 starts to emit steam through the nozzle 19 to steam the cloth 3, and the partition 5 on one side is used to seal to prevent steam dispersion. After that, when the cloth 3 passes through the heating box 6, the moving heating The block 20 and the fixed heating block 21 begin to emit heat to iron the cloth 3. When the cloth 3 passes through multiple rollers 13, it is inevitable that it will have some bending properties, and the mobile heating block 20 irons the cloth 3 again like an iron. The temperature of the mobile heating block 20 and the fixed heating block 21, as well as the height of the mobile heating block 20 from the cloth 3 can also be set through the control panel on the outside of the heating box 6 to prevent the cloth 3 from being burned. Finally, the cloth 3 that has completed all processes is sent out of the device through the outlet protective cover 7 for other processing steps or collection. Here, the spring 16 on the outside of the short shaft 15 inside the connecting frame 14 leaves room for buffering the surface tension and curvature of the cloth 3 to prevent the cloth 3 from being torn due to excessive tension. The utility model adapts to the characteristics of various fabric materials by adjusting the tension system to ensure a good subsequent steaming effect, while ensuring that the quality of the fabric will not be affected after steaming, thereby improving work efficiency.

[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steaming rack for a reduction steam box, comprising a steaming rack body (8), characterized in that: The steaming frame body (8) is provided with a plurality of fixed shafts (10) inside, and a bearing (11) is rotatably provided on the outside of the fixed shaft (10), and a rotating cylinder (9) is fixedly provided on the outside of the bearing (11). Steam equipment (18) is provided on both sides of the steaming frame body (8), and a movable shaft (12) is movably provided inside the steam equipment (18), and the movable shaft (12) is rotatably connected to the bearing (11). One end of the movable shaft (12) is threadedly connected to a threaded sleeve (17), and the threaded sleeve (17) is fitted with the steaming frame body (8). A connecting frame (14) is movably provided inside the steaming frame body (8), and a short shaft (15) is fixedly provided inside the connecting frame (14), and the short shaft (15) is slidably connected to the movable shaft (12). A spring (16) is provided on the outside of the short shaft (15), and one side of the spring (16) is fitted with the movable shaft (12).

2. The steaming rack for a reduction steamer according to claim 1, characterized in that: The outer side of the rotating drum (9) is rotatably provided with cloth (3), and the cloth (3) is rotatably connected to the drum (13).

3. The steaming rack for a reduction steamer according to claim 1, characterized in that: A box body (2) is fixedly provided on the outside of the steaming rack body (8), and a base (1) is fixedly provided on the bottom of the box body (2).

4. The steaming rack for a reduction steamer according to claim 3, characterized in that: An inlet protective cover (4) is fixedly provided on one side of the box (2), and the cloth (3) moves inside the inlet protective cover (4); a partition (5) is fitted on the inner side of the cloth (3), and the partition (5) is fixedly connected to the box (2); an outlet protective cover (7) is fixedly provided on the other side of the box (2), and the cloth (3) moves inside the outlet protective cover (7).

5. The steaming rack for a reduction steamer according to claim 4, characterized in that: A heating box (6) is fixedly provided inside the box body (2), a fixed heating block (21) is fixedly provided inside the heating box (6), and a movable heating block (20) is slidably provided inside the heating box (6).

6. The steaming rack for a reduction steamer according to claim 5, characterized in that: A control panel is fixedly provided on the outside of the heating box (6), and the control panel passes through the box body (2).

7. The steaming rack for a reduction steamer according to claim 1, characterized in that: A steam device (18) is fixedly provided on the top surface of the steaming frame body (8), a nozzle (19) is fixedly provided on the bottom surface of the steaming frame body (18), and the nozzle (19) passes through the steaming frame body (8).

Citation Information

Patent Citations

  • Color fixing and dyeing integrated reduction steaming equipment

    CN209568246U