Bamboo wood and plant fiber synchronous treatment all-in-one machine
By using hollow tube and agitating tube structures in the integrated machine for synchronous treatment of bamboo and plant fibers, the uniform placement and filtration separation of biological enzymes are solved, and the problem of uneven contact between biological enzymes and bamboo wood raw materials is improved, and the extraction rate and processing efficiency of bamboo fibers are improved.
Patent Information
- Application Number
- CN202422566607.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, biological enzymes have uneven contact with broken bamboo wood raw materials, resulting in low extraction rate of bamboo fibers and cumbersome operation, which is time-consuming and labor-intensive.
A integrated machine for synchronous treatment of bamboo and plant fibers is designed, using hollow tube and agitating tube structures, and the hollow tube is driven to rotate in the storage tank by a servo motor to achieve uniform release and agitation of biological enzymes, and filtration and separation of the dissolving solution is combined with a multi-stage filter plate.
It improves the contact efficiency between biological enzymes and bamboo and wood raw materials, reduces labor consumption in manual operation, and improves the extraction rate and processing efficiency of bamboo fibers.
Smart Images

Figure CN223255745U_ABST
Abstract
Description
Technical Field
[0001] The utility model is applicable to the technical field of bamboo fiberboard production, and particularly relates to an integrated machine for synchronously processing bamboo and plant fibers. Background Art
[0002] At present, bamboo fiber is actually a composite material made of a mixture of bamboo fiber and wood fiber. Among them, bamboo fiber is cellulose fiber extracted from naturally grown bamboo. When extracting bamboo fiber, the bamboo and wood raw materials need to be crushed and biological enzymes need to be used to further decompose impurities such as lignin, hemicellulose, pectin, etc. in the bamboo material to obtain finer bamboo fibers.
[0003] However, when using bio-enzymes to dissolve crushed bamboo and wood materials, the bio-enzymes and crushed bamboo and wood materials are currently poured into corresponding processing tanks. The bio-enzymes can only be poured in a single direction through a pipe. To ensure sufficient contact and reaction between the bio-enzymes and the crushed bamboo and wood, the operator needs to regularly stir the bamboo and wood materials. This processing step is too cumbersome, time-consuming and labor-intensive, and can easily affect the extraction rate of plant fibers due to uneven stirring. Therefore, we propose an all-in-one machine for the simultaneous processing of bamboo and plant fibers. Utility Model Content
[0004] The main purpose of the utility model is to provide an all-in-one machine for synchronously processing bamboo and plant fibers, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A bamboo and plant fiber synchronous processing integrated machine includes a mounting platform, support columns are vertically fixedly installed on the four corners of the top side of the mounting platform, a processing box is fixedly installed between the tops of the support columns, and a crushing mechanism is provided inside the processing box;
[0007] A material storage tank is fixedly mounted on the other side surface of the top of the mounting platform, a hollow tube is vertically mounted on the middle end of the storage tank, a fixed sleeve is fixedly sleeved on the outside of the hollow tube, and a material feeding and stirring mechanism is arranged on the outside of each fixed sleeve;
[0008] A filter box is fixedly installed on one side of the bottom of the mounting platform away from the processing box. A detachable filter mechanism is provided inside the filter box. Connecting elbows are fixedly connected on both sides of the bottom of the storage tank, and the other side of the connecting elbow is fixedly connected to the side of the filter box.
[0009] By adopting the above technical solution, under the structural action of the feeding and stirring mechanism, the stirring tube stirs and rotates and evenly delivers the material to different positions inside the storage tank, so that the dissolved biological enzyme can fully contact and react with the bamboo and wood raw materials, thereby improving the dissolution efficiency of the bamboo and wood raw materials, reducing the operator's labor consumption for bamboo fiber extraction, and improving the bamboo fiber processing extraction rate.
[0010] As an optional solution of the technical solution of the present application, the crushing mechanism includes crushing rollers, and crushing rollers are rotatably installed on both sides of the processing box. A discharge trough is provided on the side of the processing box close to the storage tank, and a material guide frame is fixedly installed on the inside of the discharge trough, and the side of the material guide frame is located above the top of the storage tank.
[0011] By adopting the above technical solution, the bamboo and wood raw materials can be crushed by the rotation of the crushing roller, thereby improving the subsequent contact reaction rate of the bamboo and wood raw materials with biological enzymes.
[0012] As an optional solution of the technical solution of the present application, the feeding and stirring mechanism includes a stirring pipe, each of the two ends of the outer side of the stirring pipe is fixedly connected with a stirring pipe, each of the side edges of the stirring pipe is provided with a discharge port, and the number of the discharge ports is several groups, and a blocking mesh plate is fixedly installed on the inside of each discharge port, and both sides of the inside of each hollow tube are obliquely fixedly connected with a feed pipe, and the feed pipe and the stirring pipe are fixedly connected, the middle end of the top of the hollow tube is vertically fixedly connected with a feeding pipe, a servo motor is fixedly installed on the bottom surface of the mounting platform, a transmission rod is vertically fixedly installed on the bottom of the hollow tube, and the top of the servo motor transmission shaft is fixedly connected to the bottom of the transmission rod through a coupling.
[0013] By adopting the above technical solution, under the structural action of the stirring pipe and the discharge pipe, the raw materials can be stirred with biological enzymes while the biological enzymes are evenly fed into the raw materials for processing.
[0014] As an optional solution to the technical solution of the present application, the filtering mechanism includes a filter screen plate, and the filter screen plate is movably installed inside the filter box. The number of the filter screen plates is three groups, and the diameter of the filter mesh holes inside the filter screen plates decreases from left to right. Each side surface of the filter screen plate is fixedly installed with a connecting block, and the connecting block is slidably installed inside the side of the filter box. Each side surface of the connecting block is fixedly installed with a sealing baffle, and the sealing baffle is fitted to the outside of the filter box by bolts.
[0015] By adopting the above technical solution, the plant fibers mixed in the dissolved liquid can be separated and processed under the structural effect of the filter plate, which is convenient for subsequent material transfer processing.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The technical solution of the present application is a bamboo and plant fiber synchronous processing integrated machine, which is provided with a rotatable hollow tube inside a storage tank and a stirring tube outside the hollow tube through a fixed sleeve. When the hollow tube is driven by the operation of a servo motor and rotates inside the storage tank, the stirring tube can stir the bamboo and wood raw materials put into the storage tank, and at the same time, the biological enzyme for dissolution can be transported into the hollow tube through the feeding pipe. Then, the biological enzyme is evenly transported to the stirring tube under the conveying action of the feeding pipe, and is evenly delivered to different positions inside the storage tank as the stirring tube rotates, so that the dissolving biological enzyme can fully contact and react with the bamboo and wood raw materials, thereby improving the dissolution efficiency of the bamboo and wood raw materials, reducing the labor consumption of the operator required for bamboo fiber extraction, and improving the bamboo fiber processing extraction rate.
[0018] 2. The technical solution of the present application is an all-in-one machine for simultaneous processing of bamboo and plant fibers. A filter box connected to a storage tank is arranged at the bottom of the mounting platform. When the bamboo and wood raw materials are dissolved and extracted, the dissolved liquid is transported to the inside of the filter box, and then the dissolved liquid is filtered in combination with multiple groups of filter screens located inside the filter box. The dissolved and separated plant fibers can be accumulated on the surface of the filter screen, which facilitates the subsequent material transfer processing of the plant fibers and improves the extraction efficiency of the plant fibers after decomposition inside the dissolved liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a machine for synchronously processing bamboo and plant fibers according to the present invention;
[0020] Figure 2 This is a schematic diagram of the front cross-sectional structure of a storage tank of a bamboo and plant fiber synchronous processing integrated machine of the present invention;
[0021] Figure 3 The utility model is a schematic diagram of a top cross-sectional structure of a filter box of a bamboo and plant fiber synchronous processing integrated machine.
[0022] Figure numerals: 1. Mounting table; 11. Support column; 12. Processing box; 13. Crushing roller; 14. Discharge chute; 15. Material guide frame; 2. Storage tank; 21. Hollow tube; 22. Fixed sleeve; 23. Stirring tube; 24. Conveyor pipe; 25. Feed pipe; 26. Blocking mesh plate; 27. Transmission rod; 28. Servo motor; 29. Discharge port; 3. Connecting elbow; 31. Filter box; 32. Filter mesh plate; 4. Connecting block; 41. Sealing baffle. DETAILED DESCRIPTION
[0023] like Figure 1-3As shown, the utility model provides a technical solution: a machine for synchronously processing bamboo and plant fibers, wherein support columns 11 are vertically fixedly installed on the four corner surfaces of the top side of the mounting platform 1, and a processing box 12 is fixedly installed between the tops of the support columns 11. A crushing mechanism is arranged inside the processing box 12, and the crushing mechanism includes a crushing roller 13. Crushing rollers 13 are rotatably installed on both sides of the processing box 12, and a driving motor is arranged on the side of the processing box 12, so that it can drive the crushing rollers 13 to rotate during operation to crush the bamboo and wood raw materials. A discharge trough 14 is provided on the side of the processing box 12 close to the storage tank 2, and a material guide frame 15 is fixedly installed on the inside of the discharge trough 14, and the side of the material guide frame 15 is located above the top of the storage tank 2.
[0024] In this technical solution (through Figure 1 、 Figure 2 and Figure 3 As shown), a storage tank 2 is fixedly installed on the other side of the top of the mounting platform 1, and a hollow tube 21 is vertically rotated inside the middle end of the storage tank 2. A servo motor 28 is fixedly installed on the bottom surface of the mounting platform 1. A transmission rod 27 is vertically fixedly installed at the bottom of the hollow tube 21, and the top of the servo motor 28 transmission shaft is fixedly connected to the bottom of the transmission rod 27 through a coupling. A fixed sleeve 22 is fixedly sleeved on the outside of the hollow tube 21, and a feeding and stirring mechanism is provided on the outside of each fixed sleeve 22. The stirring mechanism includes a stirring tube 23, and both ends of the outer side of each stirring tube 23 are fixedly connected with a stirring tube 23. A discharge port 29 is opened inside the side of each stirring tube 23, and the number of the discharge ports 29 is several groups. A blocking mesh plate 26 is fixedly embedded and installed on the inside of each discharge port 29. Both sides of the inside of each hollow tube 21 are obliquely fixedly connected with a feed pipe 25, and the feed pipe 25 and the stirring tube 23 are fixedly connected. The middle end of the top of the hollow tube 21 is vertically fixed with a feed pipe 24.
[0025] In this technical solution (through Figure 1 、 Figure 2 and Figure 3 As shown), a filter box 31 is fixedly installed on one side of the bottom of the mounting table 1 away from the processing box 12, and a detachable filter mechanism is provided inside the filter box 31. Both sides of the bottom of the storage tank 2 are fixedly connected with a connecting elbow 3, and the other side of the connecting elbow 3 is fixedly connected to the side of the filter box 31.
[0026] In this technical solution (through Figure 1 、 Figure 2 and Figure 3As shown), the filtering mechanism includes a filter screen plate 32, and the filter screen plate 32 is movably installed inside the filter box 31. The number of the filter screen plates 32 is three, and the diameter of the filter mesh holes inside the filter screen plates 32 decreases from left to right. A connecting block 4 is fixedly installed on the side surface of each filter screen plate 32, and the connecting block 4 is slidably installed on the inside of the side of the filter box 31. A sealing baffle 41 is fixedly installed on the side surface of each connecting block 4, and the sealing baffle 41 is fitted to the outside of the filter box 31 by bolts.
[0027] During operation, the driving mechanism located outside the processing box 12 is turned on by an external control switch, so that it can be operated to drive the crushing roller 13 to rotate inside the processing box 12, so that when the crushing roller 13 rotates, the bamboo and wood to be crushed and processed are put into the processing box 12. After the crushing roller 13 crushes the bamboo and wood while rotating, the crushed bamboo and wood are guided and transported to the storage tank 2 under the guiding action of the guide frame 15. Then, the servo motor 28 is turned on by the external control switch to operate. Under the connecting transmission action of the transmission rod 27, the hollow tube 21 and the stirring tube 23 outside it can be driven to rotate synchronously inside the storage tank 2, and the biological enzyme required for dissolution is fed and transported through the feed pipe 24. Then, under the conveying action of the feed pipe 25, the biological enzyme is transported to the stirring tube After entering the interior of the storage tank 23, as the hollow tube 21 rotates, the stirring tube 23 is driven to rotate synchronously inside the storage tank 2, stirring the bamboo and wood raw materials inside the storage tank 2 while uniformly transporting the biological enzymes accumulated and transported inside to different positions inside the accumulated raw materials, so that the biological enzymes can fully contact the bamboo and wood raw materials and dissolve them, so that the plant fibers inside the bamboo and wood raw materials can be extracted and separated, and then the control valve connected to the surface of the elbow 3 is opened to synchronously transport the dissolved liquid and the plant fibers to the interior of the filter box 31, and then under the filtering action of multiple groups of filter screens 32, the plant fibers are separated and extracted, and then after the sealing baffle 41 is disassembled, it is pulled to drive the filter screen 32 to move out of the filter box 31, and then the plant fibers accumulated on its surface are moved.
Claims
1. A bamboo and plant fiber synchronous processing integrated machine, comprising a mounting platform (1), characterized in that: Support columns (11) are vertically fixedly installed on the four corner surfaces of the top side of the mounting platform (1), and a processing box (12) is fixedly installed between the tops of the support columns (11), and a crushing mechanism is provided inside the processing box (12); A material storage tank (2) is fixedly mounted on the other side surface of the top of the mounting platform (1), a hollow tube (21) is vertically rotatably mounted on the middle end of the interior of the material storage tank (2), a fixed sleeve (22) is fixedly sleeved on the outside of the hollow tube (21), and a material feeding and stirring mechanism is provided on the outside of each fixed sleeve (22); A filter box (31) is fixedly mounted on one side of the bottom of the mounting platform (1) away from the processing box (12), and a detachable filter mechanism is provided inside the filter box (31). Both sides of the bottom of the storage tank (2) are fixedly connected with a connecting elbow (3), and the other side of the connecting elbow (3) is fixedly connected to the side of the filter box (31).
2. The integrated machine for simultaneous processing of bamboo and plant fibers according to claim 1, characterized in that: The crushing mechanism comprises a crushing roller (13), and the crushing rollers (13) are rotatably mounted on both sides of the processing box (12). A discharge chute (14) is provided on a side of the processing box (12) close to the storage tank (2), and a guide frame (15) is fixedly mounted on the inside of the discharge chute (14), and the side of the guide frame (15) is located above the top of the storage tank (2).
3. The integrated machine for simultaneous processing of bamboo and plant fibers according to claim 1, characterized in that: The feeding and stirring mechanism comprises a stirring tube (23), both ends of the outer side of each stirring tube (23) are fixedly connected to the stirring tube (23), a discharge port (29) is opened inside the side of each stirring tube (23), and the number of the discharge ports (29) is several groups, both sides of the interior of each hollow tube (21) are obliquely fixedly connected to the feeding tube (25), and the feeding tube (25) and the stirring tube (23) are fixedly connected, and the top middle end of the hollow tube (21) is vertically fixedly connected to the feeding tube (24).
4. The integrated machine for simultaneous processing of bamboo and plant fibers according to claim 2, characterized in that: A servo motor (28) is fixedly mounted on the bottom surface of the mounting platform (1), a transmission rod (27) is vertically fixedly mounted on the bottom of the hollow tube (21), and the top of the transmission shaft of the servo motor (28) is fixedly connected to the bottom of the transmission rod (27) through a coupling.
5. The integrated machine for simultaneous processing of bamboo and plant fibers according to claim 3, characterized in that: A blocking mesh plate (26) is fixedly embedded and installed on the inner side of each discharge port (29).
6. The integrated machine for simultaneous processing of bamboo and plant fibers according to claim 1, characterized in that: The filtering mechanism comprises a filter screen plate (32), the filter screen plate (32) is movably installed inside the filter box (31), the number of the filter screen plates (32) is three, and the diameter of the filter mesh holes inside the filter screen plates (32) decreases from left to right, each of the side surfaces of the filter screen plates (32) is fixedly installed with a connecting block (4), and the connecting block (4) is slidably installed inside the side of the filter box (31), and each of the side surfaces of the connecting block (4) is fixedly installed with a sealing baffle (41), and the sealing baffle (41) is fitted to the outside of the filter box (31) by bolts.