Corrosion-resistant plant floor
By using multi-layer corrosion-resistant materials such as acid-resistant bricks, polyurethane floor coatings and cross-reinforced rib structures on the floor of the factory, the problem of easy corrosion on the factory floor is solved, and the corrosion resistance and bearing capacity of the floor are improved.
Patent Information
- Application Number
- CN202422574394.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The ground of existing factory buildings is susceptible to erosion by acid corrosive liquids during the production process, resulting in ground damage and affecting service life and function.
It adopts multi-layer corrosion-resistant materials design, including acid-resistant bricks, polyurethane floor coatings, epoxy slurry joints, waterproof layers, epoxy slurry bonding layers and epoxy fiberglass isolation layers, combined with the cross-set reinforced rib structure to improve the corrosion resistance and load-bearing capacity of the ground.
It significantly improves the corrosion resistance and load-bearing capacity of the factory floor, reduces the risk of ground cracking and damage, and extends the service life.
Smart Images

Figure CN223256364U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of building structures, in particular to a corrosion-resistant factory floor. Background Art
[0002] Building structure refers to a system composed of various components (roof trusses, beams, slabs, columns, etc.) in a building that can withstand various loads. The building structure includes the factory floor, which is a vital component in the industrial production environment. It not only bears the weight of machinery, equipment, raw materials and products, but also directly affects production efficiency, the safety of the working environment and the comfort of employees.
[0003] The existing factory floor has poor corrosion resistance during the construction process. During the production process of the factory, a large amount of waste heat, smoke, and corrosive liquids will be generated. After the acidic corrosive liquid seeps into the ground, it will corrode the concrete and underground natural soil, causing ground damage. Further corrosion will cause further damage to the ground, affecting the function and service life of the factory floor.
[0004] Therefore, it is necessary to invent a corrosion-resistant factory floor to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a corrosion-resistant factory floor. The surface layer itself is made of acid-resistant bricks, and the main components of acid-resistant bricks include quartz, feldspar and clay. These raw materials are fired at high temperature to form a corrosion-resistant material. At the same time, the corrosion-resistant layer is made of polyurethane floor coating, which improves the corrosion resistance. The epoxy putty joints, epoxy putty bonding layer and epoxy fiberglass isolation layer all have certain corrosion resistance. The overall corrosion resistance of the factory floor is improved by multi-layer corrosion-resistant materials to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a corrosion-resistant factory floor, comprising a surface layer;
[0007] A corrosion-resistant layer is provided on the outside of the surface layer for corrosion prevention. Epoxy mortar joints are provided between the surface layers. A waterproof layer is provided below the epoxy mortar joints. An epoxy mortar bonding layer is provided below the waterproof layer. An epoxy fiberglass reinforced plastic isolation layer is provided below the epoxy mortar bonding layer. A mortar layer is provided below the epoxy fiberglass reinforced plastic isolation layer. A first cushion layer is fixedly installed below the mortar layer.
[0008] The bearing layer is arranged below the first cushion layer and is used to improve the bearing capacity.
[0009] Preferably, the surface layer is made of acid-resistant bricks, and the corrosion-resistant layer is made of polyurethane floor coating.
[0010] Preferably, the bearing layer includes concrete, first reinforcement bars, second reinforcement bars, and vertical reinforcement bars. The concrete is arranged below the first cushion layer. The interior of the concrete is provided with first reinforcement bars. The interior of the first reinforcement bars is fixedly connected to the interior of the second reinforcement bars. The interiors of the first reinforcement bars and the second reinforcement bars are fixedly installed with vertical reinforcement bars.
[0011] Preferably, the first reinforcing ribs and the second reinforcing ribs are cross-arranged, and the vertical reinforcing ribs are respectively fixed at the intersections of the first reinforcing ribs and the second reinforcing ribs.
[0012] Preferably, a second cushion layer is provided below the bearing layer, and a gravel bottom layer is provided below the second cushion layer.
[0013] Preferably, a bearing layer is sandwiched between the first cushion layer and the second cushion layer.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] 1. The corrosion resistance of the entire factory floor can be enhanced by setting up the surface layer, corrosion-resistant layer, epoxy mortar joints, waterproof layer, epoxy mortar bonding layer and epoxy fiberglass isolation layer. The surface layer itself is made of acid-resistant bricks, and the main components of acid-resistant bricks include quartz, feldspar and clay. These raw materials form a corrosion-resistant material after high-temperature firing. At the same time, the corrosion-resistant layer is made of polyurethane floor coating, which improves the corrosion resistance. The epoxy mortar joints, epoxy mortar bonding layer and epoxy fiberglass isolation layer all have certain corrosion resistance. The corrosion resistance of the entire factory floor is improved by using multiple layers of corrosion-resistant materials.
[0016] 2. Through the setting of the first cushion layer, the bearing layer and the second cushion layer, better bearing capacity is provided, and at the same time the toughness of the ground can be changed, making the ground less likely to crack and be damaged. The first reinforcement ribs and the second reinforcement ribs inside the bearing layer are crossed to enhance the overall bearing capacity. After that, the first reinforcement ribs, the second reinforcement ribs and the vertical reinforcement ribs are poured with concrete, thereby improving the bearing capacity of the overall bearing layer. The cement used in the first cushion layer and the second cushion layer further enhances the bearing capacity of the overall factory pavement. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the surface layer structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the corrosion-resistant layer structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the crushed stone bottom structure of the utility model;
[0022] Figure 5 This is a schematic diagram of the bearing layer structure of the present utility model.
[0023] Description of reference numerals:
[0024] 1. Surface layer; 2. Corrosion-resistant layer; 3. Epoxy mortar joint; 4. Waterproof layer; 5. Epoxy mortar bonding layer; 6. Epoxy fiberglass isolation layer; 7. Mortar layer; 8. First cushion layer; 9. Bearing layer; 901. Concrete; 902. First reinforcement rib; 903. Second reinforcement rib; 904. Vertical reinforcement rib; 10. Second cushion layer; 11. Gravel base layer. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0026] The utility model provides Figure 1-5 The corrosion-resistant factory floor shown includes a surface layer 1;
[0027] The corrosion-resistant layer 2 is arranged outside the surface layer 1 for corrosion prevention. An epoxy mortar joint 3 is provided between the surface layers 1, a waterproof layer 4 is provided below the epoxy mortar joint 3, an epoxy mortar bonding layer 5 is provided below the waterproof layer 4, an epoxy glass fiber reinforced plastic isolation layer 6 is provided below the epoxy mortar bonding layer 5, a mortar layer 7 is provided below the epoxy glass fiber reinforced plastic isolation layer 6, and a first cushion layer 8 is fixedly installed below the mortar layer 7;
[0028] The bearing layer 9 is arranged below the first cushion layer 8 to improve the bearing capacity. The surface layer 1 itself is made of acid-resistant bricks, and the main components of acid-resistant bricks include quartz, feldspar and clay. These raw materials are fired at high temperature to form a corrosion-resistant material. At the same time, the corrosion-resistant layer 2 is made of polyurethane floor coating, which improves the corrosion resistance. The epoxy putty joints 3, the epoxy putty bonding layer 5 and the epoxy fiberglass isolation layer 6 all have certain corrosion resistance. The corrosion resistance of the overall factory floor is improved through multiple layers of corrosion-resistant materials.
[0029] like Figure 1 、 Figure 2 and Figure 3As shown, the material of the surface layer 1 is acid-resistant bricks, and the material of the corrosion-resistant layer 2 is polyurethane floor coating. The main components of acid-resistant bricks include quartz, feldspar and clay. These raw materials form a corrosion-resistant material after high-temperature firing, and the corrosion-resistant layer 2 itself is made of polyurethane floor coating, which improves the corrosion resistance.
[0030] like Figure 1 、 Figure 4 and Figure 5 As shown, the bearing layer 9 includes concrete 901, first reinforcing ribs 902, second reinforcing ribs 903, and vertical reinforcing ribs 904. The concrete 901 is arranged below the first cushion layer 8. The first reinforcing ribs 902 are arranged inside the concrete 901. The second reinforcing ribs 903 are fixedly connected inside the first reinforcing ribs 902. The vertical reinforcing ribs 904 are fixedly installed inside the first and second reinforcing ribs 902 and 903. The first reinforcing ribs 902, the second reinforcing ribs 903 and the vertical reinforcing ribs 904 are cast by the concrete 901, thereby improving the bearing capacity of the entire bearing layer 9.
[0031] like Figure 5 As shown, the first reinforcing rib 902 and the second reinforcing rib 903 are cross-arranged, and the vertical reinforcing ribs 904 are respectively fixed at the intersection of the first reinforcing rib 902 and the second reinforcing rib 903. The first reinforcing rib 902 and the second reinforcing rib 903 inside the bearing layer 9 intersect to enhance the overall bearing capacity.
[0032] like Figure 1 and Figure 4 As shown, a second cushion layer 10 is provided below the bearing layer 9, and a crushed stone bottom layer 11 is provided below the second cushion layer 10. The crushed stone bottom layer 11 is a base layer, which can greatly improve the bearing capacity of the factory road surface.
[0033] like Figure 1 As shown, a bearing layer 9 is sandwiched between the first cushion layer 8 and the second cushion layer 10. The first cushion layer 8 and the second cushion layer 10 are also made of cement, which enhances the bearing capacity of the entire factory pavement.
[0034] The working principle of this utility model is as follows: the second cushion layer 10 is laid on the gravel bottom layer 11, and the first reinforcement 902, the second reinforcement 903 and the vertical reinforcement 904 are placed on the second cushion layer 10, and then the concrete 901 is poured on the outside, and then the first cushion layer 8 is covered on the bearing layer 9, and then the mortar layer 7, the epoxy fiberglass isolation layer 6, the epoxy putty bonding layer 5 and the waterproof layer 4 are covered in sequence, and finally the surface layer 1 is placed on the waterproof layer 4, and the surface layers 1 are attached together through the epoxy putty mortar joints 3, and then the corrosion-resistant layer 2 polyurethane floor coating is applied on the surface of the surface layer 1. When everything is paved, the material of the surface layer 1 is acid-resistant brick, and the main components of the acid-resistant brick include quartz, feldspar and clay. These raw materials are fired at high temperature. Finally, a corrosion-resistant material is formed. At the same time, the corrosion-resistant layer 2 is made of polyurethane floor coating, which improves the corrosion resistance. The epoxy putty joint 3, the epoxy putty bonding layer 5 and the epoxy fiberglass isolation layer 6 all have certain corrosion resistance. The corrosion resistance of the overall factory floor is improved through multiple layers of corrosion-resistant materials. The first reinforcement 902 and the second reinforcement 903 inside the surface layer 1 intersect to enhance the overall bearing capacity. After that, the first reinforcement 902, the second reinforcement 903 and the vertical reinforcement 904 are poured with concrete 901, thereby improving the bearing capacity of the overall bearing layer 9. The first cushion layer 8 and the second cushion layer 10 also use cement, which further enhances the bearing capacity of the overall factory road surface. In this way, the use process of the corrosion-resistant factory floor is completed.
[0035] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A corrosion-resistant factory floor, characterized by: comprising a surface layer (1); A corrosion-resistant layer (2) is provided outside the surface layer (1) for corrosion prevention, wherein epoxy mortar joints (3) are provided between the surface layers (1), a waterproof layer (4) is provided below the epoxy mortar joints (3), an epoxy mortar bonding layer (5) is provided below the waterproof layer (4), an epoxy glass fiber reinforced plastic isolation layer (6) is provided below the epoxy mortar bonding layer (5), a mortar layer (7) is provided below the epoxy glass fiber reinforced plastic isolation layer (6), and a first cushion layer (8) is fixedly installed below the mortar layer (7); The bearing layer (9) is arranged below the first cushion layer (8) and is used to improve the bearing capacity.
2. The corrosion-resistant factory floor according to claim 1, characterized in that: The material of the surface layer (1) is acid-resistant bricks, and the material of the corrosion-resistant layer (2) is polyurethane floor coating.
3. The corrosion-resistant factory floor according to claim 1, characterized in that: The bearing layer (9) comprises concrete (901), first reinforcing ribs (902), second reinforcing ribs (903), and vertical reinforcing ribs (904); the concrete (901) is arranged below the first cushion layer (8); the first reinforcing ribs (902) are arranged inside the concrete (901); the second reinforcing ribs (903) are fixedly connected inside the first reinforcing ribs (902); and the vertical reinforcing ribs (904) are fixedly installed inside the first reinforcing ribs (902) and the second reinforcing ribs (903).
4. The corrosion-resistant factory floor according to claim 3, characterized in that: The first reinforcing rib (902) and the second reinforcing rib (903) are arranged crosswise, and the vertical reinforcing ribs (904) are respectively fixed at the intersection of the first reinforcing rib (902) and the second reinforcing rib (903).
5. The corrosion-resistant factory floor according to claim 1, characterized in that: A second cushion layer (10) is provided below the bearing layer (9), and a crushed stone bottom layer (11) is provided below the second cushion layer (10).
6. The corrosion-resistant factory floor according to claim 1, characterized in that: A bearing layer (9) is sandwiched between the first cushion layer (8) and the second cushion layer (10).