Protective fence structure for rectifier transformer unit
By designing a fully enclosed integrated protective fence structure on the rectifier transformer unit and connecting the transverse railings with safety columns and guardrail components, the problem of lack of safety protection on the top of the rectifier transformer unit is solved, and the safety guarantee of staff is achieved.
Patent Information
- Application Number
- CN202422102631.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The lack of a dedicated safety fence on the top of the rectifier transformer unit causes the staff to risk falling from high altitude and lapse in air when equipment failure or maintenance is made.
A fully enclosed integrated protective fence structure is designed, which surrounds the rectifier transformer unit through multiple safety columns and guardrail components, and uses snap-on components to fix the transverse railings and columns to form a closed protective fence.
It ensures the safety of staff operations on the top of the rectifier transformer unit, and reduces the risk of falling and missing from high altitudes.
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Figure CN223256587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of protective fences, in particular to a protective fence structure for a rectifier transformer unit. Background Art
[0002] Currently, in the electrolytic aluminum industry, large on-load tap-changing rectifier transformer units in rectifier substations typically have a rated capacity of 100-180MVA. These transformer units consist of a voltage-regulating transformer (referred to as the tap-changing transformer) and a rectifier transformer (referred to as the rectifier). These units occupy a large area and are tall (typically exceeding 5 meters).
[0003] Since large on-load tap-changing rectifier transformer units are static operating equipment, workers are prohibited from climbing the equipment when it is energized except for maintenance. In addition, there are few situations where workers need to work on top of the transformer. Therefore, there is usually no dedicated safety fence on the top of the transformer. There are only a few safety columns or simple railings, or the air duct on the top of the box cover is used as a safety hanging point for workers when working.
[0004] However, when the transformer equipment fails or needs maintenance, when the workers climb to the top of the transformer to deal with the fault, due to the various pipes, lines, protrusions or sealing structures on the top of the transformer, it is easy to trip the workers walking or performing maintenance work on top of the transformer. At this time, the above-mentioned method of not setting up protective fences or only welding simple railings will make it difficult to ensure the safety of the workers. The workers still face a great risk of falling from a height or stepping into empty space during maintenance work. Utility Model Content
[0005] The purpose of this utility model is to provide a protective fence structure for a rectifier transformer unit to solve the problems existing in the above-mentioned related technologies. By forming a fully enclosed integrated protective fence structure on the rectifier transformer unit, the operating safety of the staff is guaranteed.
[0006] To achieve the above purpose, the present invention provides the following solutions:
[0007] The utility model provides a protective fence structure for a rectifier transformer unit, comprising a plurality of safety posts, all of which are evenly arranged around a box cover of the rectifier transformer unit; adjacent safety posts, adjacent safety posts and escalator posts, and adjacent safety posts and bridge posts are all connected by a guardrail assembly; the guardrail assembly comprises at least two transverse railings, which are arranged side by side up and down, and the ends of each transverse railing are fixed to the corresponding safety post, the escalator post or the bridge post by a snap assembly.
[0008] Preferably, the safety column includes a column body and a column base plate, the column body is fixed to the column base plate, and the column base plate can be fixed to the box cover of the rectifier transformer unit through a fixed base.
[0009] Preferably, the bottom of the column body is welded to the column base plate.
[0010] Preferably, the fixed base is welded to the box cover of the rectifier transformer unit, and the column base plate is detachably connected to the fixed base.
[0011] Preferably, the column base plate and the fixed base are both circular plates.
[0012] Preferably, the distance between the transverse railing away from the fixed base and the corresponding fixed base is 1150mm-1250mm.
[0013] Preferably, the spacing between the two transverse railings of the guardrail assembly is 550mm-650mm.
[0014] Preferably, a connecting plate is provided at the end of any of the transverse railings, and the transverse railing can be fixedly connected to the corresponding snap assembly through the connecting plate;
[0015] The buckle assembly includes a single-sided buckle and a multi-sided buckle, wherein the single-sided buckle is used to connect a single side of the safety column, the escalator column or the bridge column with the corresponding transverse railing; the multi-sided buckle is used to connect multiple sides of the safety column, the escalator column or the bridge column with the corresponding multiple transverse railings.
[0016] Preferably, the single-sided buckle includes a first circular sleeve and a first fixed plate, the first circular sleeve can be sleeved on the corresponding safety column, the escalator column or the bridge column, and the first circular sleeve is provided with an opening, and two first fixed plates are provided, and the two first fixed plates are fixed side by side at the opening of the first circular sleeve; the connecting plate of the horizontal railing can be inserted between the two first fixed plates of the corresponding single-sided buckle and fixed by a first bolt fastener.
[0017] Preferably, the multi-side buckle includes a second circular ring sleeve, a second fixing plate and a third fixing plate, the second circular ring sleeve can be sleeved on the corresponding safety column, the escalator column or the bridge column, and the second circular ring sleeve is provided with an opening, two second fixing plates are provided, the two second fixing plates are fixed side by side at the opening of the second circular ring sleeve, and the third fixing plate is fixed to the side of the second circular ring sleeve; the connecting plate of the transverse railing can be inserted between the two second fixing plates of the corresponding multi-side buckle and fixed by a second bolt fastener, or the connecting plate of the transverse railing can be fixedly connected to the third fixing plate of the corresponding multi-side buckle by a third bolt fastener.
[0018] Compared with the related art, the utility model has achieved the following technical effects:
[0019] The utility model provides a protective fence structure for a rectifier transformer unit, comprising a plurality of safety posts and guardrail assemblies, wherein the guardrail assembly comprises at least two transverse railings, and the safety posts, escalators and bridges are connected into a whole through the guardrail assembly, and the transverse railings are firmly connected to the corresponding safety posts, escalator posts or bridge posts through the snap-fit assemblies, thereby forming a fully enclosed integrated protective fence structure on the rectifier transformer unit, thereby ensuring the working safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or related technologies, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 A schematic diagram of the connection between the safety column and the guardrail assembly provided in an embodiment of the present utility model;
[0022] Figure 2 A schematic diagram of a multi-side buckle provided in an embodiment of the present utility model;
[0023] Figure 3 A schematic diagram showing a first angle of application of the protective fence structure for a rectifier transformer unit provided by an embodiment of the present invention to a rectifier transformer unit;
[0024] Figure 4 This is a second angle schematic diagram of the protective fence structure for a rectifier transformer unit provided by an embodiment of the utility model being applied to a rectifier transformer unit.
[0025] In the figure: 01-rectifier transformer unit, 02-escalator, 03-bridge, 1-safety column, 101-column body, 102-column base plate, 103-fixed base, 2-guardrail assembly, 201-horizontal railing, 202-connecting plate, 3-multi-side clips, 301-second circular ring sleeve, 302-second fixed plate, 303-third fixed plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] The purpose of the utility model is to provide a protective fence structure for a rectifier transformer unit to solve the problems existing in the related technology. By forming a fully enclosed integrated protective fence structure on the rectifier transformer unit, the working safety of the staff is guaranteed.
[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0029] like Figures 1-4 As shown, this embodiment provides a protective fence structure for a rectifier transformer unit, including a plurality of safety posts 1, all of which are evenly arranged around the box cover of the rectifier transformer unit 01; adjacent safety posts 1, adjacent safety posts 1 and escalator posts, and adjacent safety posts 1 and bridge posts are connected by a guardrail assembly 2; the guardrail assembly 2 includes at least two horizontal railings 201, which are arranged side by side up and down, and the ends of each horizontal railing 201 are fixed to the corresponding safety post 1, escalator post or bridge post by a snap assembly.
[0030] It should be noted that the rectifier transformer unit 01 in this embodiment refers to an on-load voltage-changing rectifier transformer unit (including modulation and rectification), such as Figure 3-Figure 4 As shown, both the modulation and the rectification are provided with escalators 02, and a bridge 03 is provided between the modulation box cover and the rectification box cover. The safety column 1, the escalator 02 and the bridge 03 are connected to form a closed protective fence through the guardrail assembly 2 and the snap assembly, thereby ensuring the safety of the staff's work.
[0031] In this embodiment, the safety column 1 includes a column body 101 and a column base plate 102 . The bottom of the column body 101 is welded to the column base plate 102 , and the column base plate 102 can be fixed to the box cover of the rectifier transformer unit 01 through a fixed base 103 .
[0032] Furthermore, the fixed base 103 is welded to the box cover of the rectifier transformer unit 01, and the column base plate 102 and the fixed base 103 are detachably connected; specifically, the column base plate 102 and the fixed base 103 in this embodiment are both circular plates, and the column base plate 102 and the fixed base 103 are fixedly connected by multiple bolts, which provides a reliable support foundation for the guardrail assembly 2 and is also convenient for disassembly and assembly.
[0033] In this embodiment, the distance between the transverse railing 201 away from the fixed base 103 and the corresponding fixed base 103 is 1150 mm-1250 mm.
[0034] In this embodiment, the distance between the two transverse railings 201 of the guardrail assembly 2 is 550 mm-650 mm.
[0035] It should be noted that the size, spacing and strength design of the column body 101 and the horizontal railing 201 shall be based on the safety regulations in this field.
[0036] In this embodiment, a connecting plate 202 is provided at the end of any transverse railing 201, and the transverse railing 201 can be fixedly connected to the corresponding snap assembly through the connecting plate 202; the snap assembly includes a single-side snap and a multi-side snap 3, wherein the single-side snap is used for connecting the single side of the safety column 1, escalator column or bridge column with the corresponding transverse railing 201 (that is, the single-side snap is only used for connecting with the transverse railing 201 in one direction); the multi-side snap 3 is used for connecting the multiple sides of the safety column 1, escalator column or bridge column with the corresponding multiple transverse railings 201 (that is, the multi-side snap 3 is used for connecting with transverse railings 201 in multiple directions at the same height), providing a convenient and flexible connection method between the column and the transverse railing 201 through the snap assembly.
[0037] In this embodiment, the single-sided buckle includes a first circular sleeve and a first fixed plate. The first circular sleeve can be mounted on the corresponding safety column 1, escalator column or bridge column, and an opening is provided on the first circular sleeve. There are two first fixed plates, and the two first fixed plates are welded side by side at the opening of the first circular sleeve; the connecting plate 202 of the horizontal railing 201 can be inserted between the two first fixed plates of the corresponding single-sided buckle and fixed by a first bolt fastener.
[0038] In this embodiment, if Figure 2As shown, the multi-side buckle 3 includes a second circular ring sleeve 301, a second fixing plate 302 and a third fixing plate 303. The second circular ring sleeve 301 can be sleeved on the corresponding safety column 1, escalator column or bridge column, and the second circular ring sleeve 301 is provided with an opening. There are two second fixing plates 302. The two second fixing plates 302 are welded side by side at the opening of the second circular ring sleeve 301, and the third fixing plate 303 is welded to the side of the second circular ring sleeve 301; the connecting plate 202 of the horizontal railing 201 can be inserted between the two second fixing plates 302 of the corresponding multi-side buckle 3 and fixed by a second bolt fastener, or the connecting plate 202 of the horizontal railing 201 can be fixedly connected to the third fixing plate 303 of the corresponding multi-side buckle 3 by a third bolt fastener.
[0039] It should be noted that, the number and position of the third fixing plates 303 can be set by those skilled in the art according to actual connection requirements. Figure 2 Only one third fixing plate 303 is used as an example.
[0040] The protective fence structure for the rectifier transformer unit provided in this embodiment has the following advantages:
[0041] First, it has strong versatility and is suitable for all types of large transformer units.
[0042] Second, the structure is simple, which makes it easy to install, maintain and replace parts.
[0043] Third, the strength is reliable.
[0044] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims
1. A protective fence structure for a rectifier transformer unit, characterized by: It comprises a plurality of safety posts, all of which are evenly arranged around the box cover of the rectifier transformer unit; adjacent safety posts, adjacent safety posts and escalator posts, and adjacent safety posts and bridge posts are connected by guardrail assemblies; the guardrail assembly comprises at least two transverse railings, which are arranged side by side up and down, and the ends of each transverse railing are fixed to the corresponding safety post, escalator post or bridge post by a snap assembly.
2. The protective fence structure for a rectifier transformer unit according to claim 1, characterized in that: The safety column includes a column body and a column base plate. The column body is fixed to the column base plate. The column base plate can be fixed to the box cover of the rectifier transformer unit through a fixed base.
3. The protective fence structure for a rectifier transformer unit according to claim 2, characterized in that: The bottom of the column body is welded to the column bottom plate.
4. The protective fence structure for a rectifier transformer unit according to claim 2, characterized in that: The fixed base is welded to the box cover of the rectifier transformer unit, and the column base plate is detachably connected to the fixed base.
5. The protective fence structure for a rectifier transformer unit according to claim 2, characterized in that: The column base plate and the fixed base are both circular plates.
6. The protective fence structure for a rectifier transformer unit according to claim 2, characterized in that: The distance between the transverse railing away from the fixed base and the corresponding fixed base is 1150mm-1250mm.
7. The protective fence structure for a rectifier transformer unit according to claim 1, characterized in that: The distance between the two transverse railings of the guardrail assembly is 550mm-650mm.
8. The protective fence structure for a rectifier transformer unit according to claim 1, characterized in that: A connecting plate is provided at the end of any of the transverse railings, and the transverse railing can be fixedly connected to the corresponding snap assembly through the connecting plate; The buckle assembly includes a single-sided buckle and a multi-sided buckle, wherein the single-sided buckle is used to connect a single side of the safety column, the escalator column or the bridge column with the corresponding transverse railing; the multi-sided buckle is used to connect multiple sides of the safety column, the escalator column or the bridge column with the corresponding multiple transverse railings.
9. The protective fence structure for a rectifier transformer unit according to claim 8, characterized in that: The single-sided buckle includes a first circular sleeve and a first fixed plate. The first circular sleeve can be sleeved on the corresponding safety column, the escalator column or the bridge column, and the first circular sleeve is provided with an opening. Two first fixed plates are provided, and the two first fixed plates are fixed side by side at the opening of the first circular sleeve; the connecting plate of the horizontal railing can be inserted between the two first fixed plates of the corresponding single-sided buckle and fixed by a first bolt fastener.
10. The protective fence structure for a rectifier transformer unit according to claim 8, characterized in that: The multi-side buckle includes a second circular ring sleeve, a second fixing plate and a third fixing plate. The second circular ring sleeve can be sleeved on the corresponding safety column, the escalator column or the bridge column, and the second circular ring sleeve is provided with an opening. Two second fixing plates are provided, and the two second fixing plates are fixed side by side at the opening of the second circular ring sleeve. The third fixing plate is fixed to the side of the second circular ring sleeve; the connecting plate of the transverse railing can be inserted between the two second fixing plates of the corresponding multi-side buckle and fixed by a second bolt fastener, or the connecting plate of the transverse railing can be fixedly connected to the third fixing plate of the corresponding multi-side buckle by a third bolt fastener.