Adjustable cleaning and dedusting mechanical rodless cylinder

Abstract

The utility model provides an adjustable cleaning and dedusting mechanical rodless cylinder which comprises a rodless cylinder body provided with a sliding rail, a body channel in the rodless cylinder body is further provided with a rod type actuating valve, and the two sides of the rodless cylinder body are provided with a first end cover and a second end cover in a matched mode. A first exhaust passage, a first air nozzle, a second exhaust passage and a second air nozzle are respectively arranged on two sides of the sliding block, and a first piston guide ring, a second piston guide ring, a first air guide pipe and a second air guide pipe are arranged in the rod type actuating valve; when gas passes through the first gas guide pipe from the first end cover and then passes through the first piston guide ring to the first exhaust passage of the sliding block, the gas is exhausted in cooperation with the first gas nozzle; when gas passes through a second gas guide pipe from a second end cover, then passes through a second piston guide ring to a second exhaust passage of the sliding block, and is matched with a second gas nozzle to exhaust the gas in a strong gas flow form, so that when the rodless cylinder body reciprocates, dust inside and outside can be synchronously and effectively removed.

Description

Technical Field

[0001] The utility model relates to the field of rodless cylinders, in particular to an adjustable cleaning and dust removal mechanical rodless cylinder. Background Art

[0002] Rodless cylinders are playing an increasingly important role in industrial automation, owing to their simple structure, flexible motion, and widespread application. However, with technological advancements, rodless cylinder design has also become increasingly sophisticated. While there are many types of rodless cylinders available, pneumatic rodless cylinders are a preferred choice due to their simple structure and ease of maintenance, making them a more mainstream option in actual production applications.

[0003] However, most of the structural application technologies for cleaning and dust removal of pneumatic rodless cylinders on the market are external additional installations, which require additional cleaning after long-term use. In addition, the dust generated by wear and tear inside the cylinder body cannot be discharged, so effective improvement is urgently needed.

[0004] Prior art 1 (China Invention Patent Publication No. CN108825586A) discloses a dustproof rodless cylinder, which is mainly a mechanical rodless cylinder with a through pipe set at the front end of the internal piston, further sucking dust from the non-moving piston end and then connecting it to an external dust removal box through the through pipe.

[0005] Prior art 2 (Chinese invention patent publication number CN106837923B) discloses a rodless cylinder with a dust removal device, which is actually a magnetic rodless cylinder. A blowing plate is installed on the outside of the side cover, and multiple blowing holes are set through the blowing plate, which can perform air blowing and dust removal during ventilation.

[0006] Prior art 3 (China Utility Model Patent Publication No. CN214617271U) discloses a rodless cylinder capable of removing dust, which is actually a magnetic rodless cylinder. A blowing plate is installed inside the side cover, and multiple blowing holes are set through the blowing plate. The blowing plate optimizes the gas circulation efficiency, allowing air blowing and dust removal during ventilation.

[0007] However, the present invention is mainly aimed at pneumatic rodless cylinders. Compared with previous development experience and feedback, it is known that the gas flow required for cleaning and dust removal will be limited by the internal structure of the pneumatic rodless cylinder, which in turn leads to limited dust removal effect. Therefore, the internal structure of the pneumatic rodless cylinder is redesigned, which can effectively utilize the structure and passages to quickly guide the airflow, so that the jet flow can be more efficient for the purpose of dust removal. There is no need to collect it through the additional installation of related dust removal boxes, and the strength of the airflow can be adjusted according to needs, making it more flexible in use. Utility Model Content

[0008] The main purpose of the utility model is to provide an adjustable cleaning and dust removal mechanical rodless cylinder, which includes: a slide rail is provided on the upper part of a rodless cylinder body, the slide rail is used for a slider to be sleeved with a sealing strip, a body channel located inside the rodless cylinder body below the slide rail is also provided with a rod-type actuating valve, and a first end cover and a second end cover of the same structure are provided on both sides of the rodless cylinder body;

[0009] The lower portion of the sealing strip is sandwiched between the slider and the rod-type actuated valve. A first exhaust passage and a first air nozzle, as well as a second exhaust passage and a second air nozzle, are respectively provided on both sides of the slider. A first piston guide ring, a second piston guide ring, and a first air duct and a second air duct are provided within the rod-type actuated valve. When gas passes from the first end cap through the first air duct, then through the first piston guide ring to the first exhaust passage of the slider, the gas is discharged in conjunction with the first air nozzle.

[0010] When the gas passes through the second air duct from the second end cover and then through the second piston guide ring to the second exhaust passage of the slider, the gas is discharged in conjunction with the second air nozzle, so that the rodless cylinder body can simultaneously remove internal and external dust during reciprocating operation.

[0011] Optionally, it also includes: a pair of throttling adjustment members, which are respectively arranged between the first exhaust passage and the first nozzle, and between the second exhaust passage and the second nozzle, for adjusting the flow rate of the gas discharged from the first nozzle and the second nozzle, so that the gas can be guided to be discharged below the slider.

[0012] Another object of the present invention is to provide an adjustable cleaning and dust removal mechanical rodless cylinder, which includes: a rodless cylinder body with a slide rail on the top, the slide rail is used for a slider to be sleeved with a sealing strip, a body channel located below the slide rail inside the rodless cylinder body is also provided with a rod-type straight-through actuating valve, and a first end cover and a second end cover of the same structure are provided on both sides of the rodless cylinder body; the lower part of the sealing strip is clamped between the slider and the rod-type straight-through actuating valve, and the slider is provided with a first exhaust passage and a first air nozzle, as well as a second exhaust passage on both sides. A first side valve port and a second side valve port are provided in the rod-type direct-acting valve. The first side valve port is communicated with the first exhaust passage, while the second side valve port is communicated with the second exhaust passage. When gas passes through the first side valve port from the first end cover, it is discharged through the first exhaust passage of the slider in cooperation with the first air nozzle. When the gas passes through the second side valve port from the second end cover, it is discharged through the second exhaust passage of the slider in cooperation with the second air nozzle. This allows the rodless cylinder body to simultaneously remove internal and external dust during reciprocating operation.

[0013] Optionally, it also includes: a pair of throttling adjustment members, which are respectively arranged between the first exhaust passage and the first nozzle, and between the second exhaust passage and the second nozzle, for adjusting the flow rate of the gas discharged from the first nozzle and the second nozzle, so that the gas can be guided to be discharged below the slider.

[0014] The utility model provides multiple exhaust passages and air nozzles on the slider, and matches it with the air guide tube inside the rod-type actuator valve, so that the rodless cylinder can clean the inside and outside synchronously during operation. In particular, the throttling adjustment part on the slider can accurately control the flow of the cleaning gas to achieve the best dust removal effect. This design not only improves the working efficiency of the rodless cylinder, but also extends its service life. It is suitable for application scenarios with high requirements for environmental cleanliness, such as semiconductor manufacturing and precision instrument manufacturing. Compared with existing pneumatic rodless cylinders, it can effectively increase the air flow rate, making the dust removal purpose more efficient, and can adjust the strength according to demand, so that it can be flexible in production use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the present utility model.

[0016] Figure 2 This is an exploded view of the present invention.

[0017] Figure 3 This is a schematic diagram of the operating state of the rodless cylinder according to the present invention when gas is input through the first end cover.

[0018] Figure 4 It is a schematic diagram of the operation of the rod-type actuated valve according to the present invention, wherein the gas flows to the slider and is discharged.

[0019] Figure 5 This is a schematic diagram of the operating state of the rodless cylinder according to the present invention when gas is input through the second end cover.

[0020] Figure 6 This is an exploded view of another embodiment of the present invention.

[0021] Figure 7 This is a schematic diagram (1) of the actuation state of gas input through the first end cover in another embodiment of the present invention.

[0022] Figure 8 This is a schematic diagram (2) of the actuation state of inputting gas through the first end cover according to another embodiment of the present invention.

[0023] Figure 9 This is a schematic diagram (3) of the actuation state of gas input through the first end cover according to another embodiment of the present invention.

[0024] Figure 10This is a schematic diagram (four) of the actuation state of gas input from the first end cover according to another embodiment of the present invention.

[0025] Figure 11 This is a schematic diagram of the operation of the rod-type direct-actuated valve in another embodiment of the present invention, in which gas flows to the slider for discharge.

[0026] Figure 12 This is a schematic diagram (1) of the operating state of inputting gas through the second end cover in another embodiment of the present invention.

[0027] Figure 13 This is a schematic diagram (2) of the actuation state of gas input through the second end cover in another embodiment of the present invention.

[0028] Figure 14 This is a schematic diagram (3) of the actuation state of gas input through the second end cover in another embodiment of the present invention.

[0029] Figure 15 This is a schematic diagram (four) of the actuation state of gas input through the second end cover according to another embodiment of the present invention.

[0030] The following are marked in the figure:

[0031] 10. . . Rodless cylinder body

[0032] 11. Main body channel

[0033] 20... Slide rail

[0034] 30. Slider

[0035] 301...First exhaust passage

[0036] 302. Second exhaust passage

[0037] 303...First air nozzle

[0038] 304... Second air nozzle

[0039] 305...Throttle adjustment element

[0040] 31...Sealing strips

[0041] 40... Rod-type actuated valve

[0042] 401...First piston guide ring

[0043] 402...Second piston guide ring

[0044] 403...First airway

[0045] 404...Second airway

[0046] 50...First end cover

[0047] 51...Second end cover

[0048] 60...Gas

[0049] 70... Stem-type straight-through valve

[0050] 71...First side valve port

[0051] 72... Second side valve port DETAILED DESCRIPTION

[0052] Generally, according to the best feasible embodiment of the present invention, and in conjunction with the accompanying drawings Figures 1 to 2 After a detailed explanation, in order to increase the understanding of the utility model, the utility model is an adjustable cleaning and dust removal mechanical rodless cylinder, which includes: a rodless cylinder body 10, with a slide rail 20 on the top, the slide rail 20 is used for a slider 30 to be sleeved with a sealing strip 31 to achieve the purpose of waterproofing and dustproofing, and a body channel 11 located inside the rodless cylinder body 10 below the slide rail 20 is also provided with a rod-type actuating valve 40, and a first end cover 50 and a second end cover 51 of the same structure are provided on both sides of the rodless cylinder body 10.

[0053] See also Figures 3 and 4 The lower portion of the sealing strip 31 is sandwiched between the slider 30 and the rod-type actuated valve 40. The slider 30 is provided with a first exhaust passage 301 and a first air nozzle 303, as well as a second exhaust passage 302 and a second air nozzle 304 on both sides. The rod-type actuated valve 40 is provided with a first piston guide ring 401 and a second piston guide ring 402, as well as a first air guide pipe 403 and a second air guide pipe 404. The first piston guide ring 401 allows the rod-type actuated valve 40 to transfer the gas 60 along the annular path to the first exhaust passage 301 via the first air guide pipe 403. Figure 3 The state is divided into a initial state, b moving state, and c stop state. The main judgment is based on the displacement direction of the slider 30 and the input of the first end cover 50 or the second end cover 51. Figure 3 The rodless cylinder body 10 is driven by inputting gas 60 from the first end cover 50 on the right side, and the direction of the arrow in the figure represents the displacement direction of the slider. Therefore, when a gas 60 passes through the first air duct 403 from the first end cover 50, then through the first piston guide ring 401 to the first exhaust passage 301 of the slider 30 to cooperate with the first air nozzle 303 to discharge the gas 60.

[0054] See also Figure 5Since the rodless cylinder of the present invention is divided into left and right blocks by the center, its structure and operation are designed to be symmetrical with each other, so the repeated parts of the structure are not explained in detail. It can be seen that when the gas 60 passes through the second air duct 404 from the second end cover 51, and then through the second piston guide ring 402 to the second exhaust passage 302 of the slider 30, the gas 60 is discharged in conjunction with the second air nozzle 304. Therefore, in summary, when the rodless cylinder body 10 is in reciprocating operation, it can simultaneously remove internal and external dust.

[0055] In addition, there is a pair of throttling adjustment members 305, which are respectively arranged between the first exhaust passage 301 and the first air nozzle 303, and between the second exhaust passage 302 and the second air nozzle 304, for adjusting the flow rate of the gas 60 discharged from the first air nozzle 303 and the second air nozzle 304, so that the gas 60 can be guided to be discharged below the slider 30, and the flow rate can be concentrated.

[0056] Another preferred embodiment of the present invention is shown in the accompanying drawings. Figures 6 to 15 , which is different from the main embodiment in that the original rod-type actuating valve 40 has the first air duct 403 and the second air duct 404 inside, while this other embodiment replaces the original rod-type actuating valve 40 with a structurally modified rod-type straight-through actuating valve 70, which does not have the two air ducts inside. This design allows the gas 60 to be input from both side end covers and push the rod-type straight-through actuating valve 70 to change the subsequent path of the gas 60, thereby effectively reducing the input of the gas 60 to achieve energy saving. In the following description, if there are explanations of the repeated structure or the same principle as the main embodiment, they will not be repeated one by one. Please refer to the explanation in the main embodiment.

[0057] Therefore, another embodiment of the present invention includes a structure comprising: a rodless cylinder body 10 having a slide rail 20 on the top thereof, the slide rail 20 being used for a slider 30 to be sleeved with a sealing strip 31, a body channel 11 located inside the rodless cylinder body 10 below the slide rail 20 is also provided with a rod-type direct-acting valve 70, and a first end cover 50 and a second end cover 51 of the same structure are provided on both sides of the rodless cylinder body 10.

[0058] The lower part of the sealing strip 31 is sandwiched between the slider 30 and the rod-type direct-acting valve 70. The slider 30 is provided with a first exhaust passage 301 and a first air nozzle 303, and a second exhaust passage 302 and a second air nozzle 304 on both sides. The rod-type direct-acting valve 70 is provided with a first side valve port 71 and a second side valve port 72. The first side valve port 71 is connected to the first exhaust passage 301, and the second side valve port 72 is connected to the second exhaust passage 302.

[0059] When a gas 60 passes through the first side valve port 71 from the first end cover 50, the gas 60 is then discharged through the first exhaust passage 301 of the slider 30 in cooperation with the first air nozzle 303; when the gas 60 passes through the second side valve port 72 from the second end cover 51, the gas 60 is then discharged through the second exhaust passage 302 of the slider 30 in cooperation with the second air nozzle 304, so that the rodless cylinder body 10 can simultaneously remove internal and external dust during reciprocating operation.

[0060] A pair of throttling adjustment members 305 are respectively arranged between the first exhaust passage 301 and the first air nozzle 303, and between the second exhaust passage 302 and the second air nozzle 304, for adjusting the flow rate of the gas 60 discharged from the first air nozzle 303 and the second air nozzle 304, so that the gas 60 can be guided to be discharged below the slider 30 and the flow rate can be concentrated.

[0061] In summary, the present invention provides an adjustable cleaning and dust removal mechanical rodless cylinder. Its design cleverly integrates a cleaning system into the rodless cylinder's structure, effectively solving the problem of traditional rodless cylinders easily accumulating dust and affecting performance during operation. Furthermore, by providing multiple exhaust passages and air nozzles on the slider, and using a rod-type actuating valve or a rod-type straight-through actuating valve, the rodless cylinder can simultaneously clean both the interior and exterior during each reciprocating motion. Therefore, when compressed air or other gases enter the system, they are directed to the exhaust passages on the slider and ejected from the air nozzles, forming a strong airflow that blows away dust adhering to the exterior and interior of the rodless cylinder. Furthermore, the design of the throttling adjustment element further enhances the precision of the cleaning effect. Whether using a rod-type actuating valve or a rod-type straight-through actuating valve, the present invention can effectively clean the rodless cylinder and reduce gas consumption. This self-cleaning rodless cylinder is particularly suitable for applications with strict environmental cleanliness requirements, and can effectively improve production efficiency and extend equipment life.

Claims

1. An adjustable cleaning and dust removal mechanical rodless cylinder, comprising: a rodless cylinder body (10), with a slide rail (20) on the upper side thereof, the slide rail (20) being used for a slider (30) to be sleeved with a sealing strip (31), a body channel (11) located inside the rodless cylinder body (10) below the slide rail (20) is also provided with a rod-type actuating valve (40), and a first end cover (50) and a second end cover (51) of the same structure are provided on both sides of the rodless cylinder body (10); characterized in that, The lower portion of the sealing strip (31) is sandwiched between the slider (30) and the rod-type actuating valve (40). The slider (30) is provided with a first exhaust passage (301) and a first air nozzle (303) and a second exhaust passage (302) and a second air nozzle (304) on both sides. The rod-type actuating valve (40) is provided with a first piston guide ring (401) and a second piston guide ring (402), and a first air guide pipe (403) and a second air guide pipe (404). When a gas (60) is discharged from the first end cover (5 0) through the first air guide pipe (403), then through the first piston guide ring (401) to the first exhaust passage (301) of the slider (30) in conjunction with the first air nozzle (303) to discharge the gas (60); when the gas (60) passes through the second air guide pipe (404) from the second end cover (51), then through the second piston guide ring (402) to the second exhaust passage (302) of the slider (30) in conjunction with the second air nozzle (304) to discharge the gas (60), the rodless cylinder body (10) can reciprocate.

2. The adjustable cleaning and dust removal mechanical rodless cylinder according to claim 1 is characterized in that: The invention also comprises a pair of throttling adjustment members (305), which are respectively arranged between the first exhaust passage (301) and the first air nozzle (303), and between the second exhaust passage (302) and the second air nozzle (304), and are used to adjust the flow rate of the gas (60) discharged from the first air nozzle (303) and the second air nozzle (304), so that the gas (60) can be guided to be discharged below the slider (30).

3. An adjustable cleaning and dust removal mechanical rodless cylinder, comprising: a rodless cylinder body (10), with a slide rail (20) on the upper side thereof, the slide rail (20) being used for a slider (30) to be sleeved with a sealing strip (31), a body channel (11) located inside the rodless cylinder body (10) below the slide rail (20) is also provided with a rod-type straight-through actuating valve (70), and a first end cover (50) and a second end cover (51) of the same structure are provided on both sides of the rodless cylinder body (10); characterized in that, The lower portion of the sealing strip (31) is sandwiched between the slider (30) and the rod-type direct-acting valve (70). The slider (30) is provided with a first exhaust passage (301) and a first air nozzle (303), and a second exhaust passage (302) and a second air nozzle (304) on both sides. The rod-type direct-acting valve (70) is provided with a first side valve port (71) and a second side valve port (72). The first side valve port (71) is connected to the first exhaust passage (301), and the second side valve port (72) is connected to the second side valve port (72). The exhaust passage (302) is connected; when a gas (60) passes through the first side valve port (71) from the first end cover (50), the gas (60) is discharged through the first exhaust passage (301) of the slider (30) in cooperation with the first air nozzle (303); when the gas (60) passes through the second side valve port (72) from the second end cover (51), the gas (60) is discharged through the second exhaust passage (302) of the slider (30) in cooperation with the second air nozzle (304), so that the rodless cylinder body (10) can reciprocate.

4. The adjustable cleaning and dust removal mechanical rodless cylinder according to claim 3 is characterized in that: The invention also comprises a pair of throttling adjustment members (305), which are respectively arranged between the first exhaust passage (301) and the first air nozzle (303), and between the second exhaust passage (302) and the second air nozzle (304), and are used to adjust the flow rate of the gas (60) discharged from the first air nozzle (303) and the second air nozzle (304), so that the gas (60) can be guided to be discharged below the slider (30).

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