Power device for pipe jacking

Abstract

The utility model discloses a pipe jacking power device which comprises a supporting mechanism and a clamping mechanism rotationally arranged at the top of the supporting mechanism, the supporting mechanism comprises a supporting plate, and the clamping mechanism comprises a mounting plate rotationally arranged at the top of the supporting plate. And four second electric push rods are correspondingly and rotationally connected to the front and back positions of the left side and the right side of the top of the mounting plate. The device has the advantages of being wide in angle adjusting range and high in safety, and the problems that the device is complex in structure, the angle adjusting range of the jacking pipe is limited, under the condition that large-angle adjustment is needed, the device is likely to be out of effort, and when the angle of the jacking pipe is adjusted, the fixing effect of the device on the jacking pipe is limited, and the device cannot adjust the angle of the jacking pipe are solved. If the jacking pipe is loosened or displaced in the adjusting process, not only is the construction precision affected, but also potential safety hazards are possibly caused.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe jacking power, in particular to a pipe jacking power device. Background Art

[0002] The pipe jacking power unit is one of the key components in pipe jacking construction, mainly used to provide the force required to propel the pipe jacking machine. This power unit usually consists of multiple parts, such as jacks, hydraulic systems, and control systems.

[0003] The existing power device for pipe jacking can refer to the Chinese utility model patent with patent announcement number CN218326513U, which discloses a pipe jacking construction device, which includes a mounting plate, wherein the four corners of the top of the mounting plate are fixedly mounted with first mounting seats by screws, the outsides of the four first mounting seats are rotatably mounted with connecting rods by pins, one end of the four connecting rods are rotatably mounted with second mounting seats by pins, and the tops of every two second mounting seats are fixedly mounted with connecting plates by screws, and the number of connecting plates is two. In the process of installing the pipe jacking, the present application needs to adjust the angle of the pipe jacking so that the pipe jacking can be aligned with the mounting hole and enter, and the length of the two hydraulic cylinders is adjusted according to actual conditions. Due to the cooperation between the first mounting seat, the connecting rod, the second mounting seat and the third mounting seat, the angle of the mounting plate is tilted, and the angle adjustment function is provided, which facilitates the installation of the pipe jacking. The device can be quickly lifted by four hooks to lift the pipe jacking.

[0004] However, the structure of the above-mentioned device is relatively complex, and the range of adjustment of the jacking pipe angle is relatively limited. When a larger angle adjustment is required, it may appear to be inadequate. At the same time, when adjusting the angle of the jacking pipe, the device itself has limited fixing effect on the jacking pipe. If the jacking pipe becomes loose or displaced during the adjustment process, it will not only affect the construction accuracy, but may also cause safety hazards. Utility Model Content

[0005] The purpose of the present utility model is to provide a power device for pipe jacking, which has the advantages of a wide angle adjustment range and high safety. It solves the problem that the above-mentioned device has a relatively complex structure and a relatively limited range of angle adjustment for pipe jacking. When a larger angle adjustment is required, it may seem powerless. At the same time, when the angle of the pipe jacking is adjusted, the device itself has a limited fixing effect on the pipe jacking. If the pipe jacking becomes loose or displaced during the adjustment process, it will not only affect the construction accuracy, but may also cause safety hazards.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a power device for pipe jacking, comprising a support mechanism and a clamping mechanism rotatably arranged on the top thereof, wherein the support mechanism comprises a support plate:

[0007] The clamping mechanism includes a mounting plate rotatably arranged on the top of the support plate, and the left and right sides of the top of the mounting plate are correspondingly rotatably connected to the No. 2 electric push rods at the front and rear positions. There are four No. 2 electric push rods in total, and the four No. 2 electric push rods are arranged in groups of two on the left and right sides of the top of the mounting plate. The front and rear telescopic ends of the No. 2 electric push rods are rotatably connected to clamping parts, and the clamping parts are correspondingly arranged on the left and right sides of the top of the mounting plate.

[0008] As a preferred power device for pipe jacking of the utility model, multiple No. 1 electric push rods are rotatably connected to the right side of the top of the support plate, and multiple No. 1 electric push rods are obliquely arranged on the top of the support plate, and the top telescopic ends of multiple No. 1 electric push rods are rotatably connected to the bottom center of the mounting plate.

[0009] As a preferred power device for jacking pipes of the present invention, a first connecting seat is fixedly connected to the left side of the top of the support plate, and a second connecting seat is fixedly connected to the left and right sides of the bottom of the mounting plate. The second connecting seat is rotatably connected to the first connecting seat through a rotating shaft.

[0010] As a preferred power device for pipe jacking of the utility model, the clamping part includes a fixing sleeve correspondingly arranged on the left and right sides of the top of the mounting plate, the bottom of the inner wall of the fixing sleeve is in contact with the surface of the pipe to be used, and the fixing sleeve is close to each other and has a plurality of clamping plates arranged in a circular array on one side, the plurality of clamping plates are slidingly connected to one side of the fixing sleeve, and the moving direction of the plurality of clamping plates is from the circumference of the fixing sleeve to the center thereof, the inner walls of the plurality of clamping plates are fixedly connected to rubber pads, and the inner walls of the plurality of rubber pads are in contact with the surface of the pipe.

[0011] As a preferred power device for pipe jacking of the utility model, multiple outer walls of the clamping plates are fixedly connected to a No. 3 electric push rod, and one end of the No. 3 electric push rod away from the clamping plate is fixedly connected to a movable plate. Multiple movable plates are arranged in a circular array outside the circumference of the fixed sleeve and are slidably connected to it, and the moving direction of multiple movable plates is to slide from the circumference of the fixed sleeve to the center of its circle.

[0012] As a preferred power device for pipe jacking of the utility model, multiple inner walls of the movable plates are threadedly connected with threaded rods, multiple threaded rods are arranged in a circular array on the outside of the fixed sleeve, multiple threaded rods are rotatably connected to positioning frames at one end away from the fixed sleeve, and multiple positioning frames are fixed in a circular array on the circumferential surface of the fixed sleeve.

[0013] As a preferred power device for pipe jacking of the present invention, multiple inner walls of the movable plates are slidably connected to limit rods, multiple limit rods are arranged in a circular array outside the fixed sleeve, and multiple limit rods are fixedly arranged between the fixed sleeve and the positioning frame.

[0014] As a preferred power device for pipe jacking of the utility model, a plurality of threaded rods are provided with a fixed sleeve at one end away from the positioning frame, and the driven bevel gears are arranged in a circumferential array on the side of the fixed sleeve away from each other, and the fixed sleeve is rotatably connected to the side away from each other with a bevel gear ring, and the bevel gear ring and the plurality of driven bevel gears are meshed with each other, and the surface of the bevel gear ring is meshed with a driving bevel gear, and the circumferential surface of the fixed sleeve is fixedly connected to a positioning plate, and the top of the positioning plate is fixedly connected to a power motor, and the output end of the power motor is fixedly connected to the inner wall of the driving bevel gear, and a protective cover is provided on the outside of the power motor, and the bottom of the power motor and the protective cover are fixedly connected to the top of the positioning plate.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] 1. The utility model can realize the angle adjustment of the mounting plate in multiple directions through the tilt setting and telescopic action of multiple No. 1 electric push rods, thereby improving the flexibility of the jacking pipe installation. The coordinated work of multiple No. 1 electric push rods ensures the smoothness and accuracy of the angle adjustment. Through the above-mentioned improvement measures, the performance of the power device for jacking pipes can be further improved, making it more flexible, stable and efficient in actual construction. The first connecting seat is fixedly connected to the top left side of the support plate, and is used to be rotatably connected to the second connecting seat of the mounting plate through a rotating shaft, ensuring the stable rotation of the mounting plate and improving the accuracy and reliability of the angle adjustment.

[0017] 2. The utility model activates a power motor, which drives the active bevel gear to rotate. As the active bevel gear rotates, it meshes with the bevel gear ring, transmitting rotational power to the bevel gear ring. The bevel gear ring rotates on the side opposite the fixed sleeve. As the bevel gear ring rotates, it drives multiple driven bevel gears to rotate synchronously. The synchronous rotation of the multiple driven bevel gears drives multiple threaded rods to rotate synchronously. As the multiple threaded rods rotate synchronously, the multiple moving plates drive the third electric push rod, the clamping plate, and the rubber pad toward the center of the fixed sleeve to effectively clamp the jacking pipe. These improvements can further improve the performance of the pipe jacking power device, making it more flexible, stable, and efficient in actual construction. In particular, the combined design of the power motor, active bevel gear, bevel gear ring, and driven bevel gears enables synchronous control of the multiple threaded rods, ensuring stable and precise movement of the clamping plate. This design not only meets the needs of different construction conditions but also significantly improves construction quality and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the utility model;

[0019] Figure 2 This is a schematic structural diagram of the support mechanism of the utility model;

[0020] Figure 3 This is a structural diagram of the clamping mechanism of the utility model;

[0021] Figure 4 This is a schematic structural diagram of the clamping member of the present utility model;

[0022] Figure 5 It is a side view of the clamping member of the present invention.

[0023] In the figure: 100, supporting mechanism; 101, supporting plate; 102, electric push rod No. 1; 103, first connecting seat; 200, clamping mechanism; 201, mounting plate; 202, second connecting seat; 203, electric push rod No. 2; 204, clamping member; 205, fixing sleeve; 206, electric push rod No. 3; 207, clamping plate; 208, rubber pad; 209, moving plate; 210, threaded rod; 211, positioning frame; 212, limiting rod; 213, driven bevel gear; 214, bevel gear ring; 215, driving bevel gear; 216, positioning plate; 217, power motor; 218, protective cover. DETAILED DESCRIPTION

[0024] See also Figure 1-Figure 5 A power device for pipe jacking includes a support mechanism 100 and a clamping mechanism 200 rotatably arranged on the top thereof. The support mechanism 100 includes a support plate 101:

[0025] The support plate 101 serves as the basis of the support mechanism 100 and provides a stable support platform to ensure the stability of the device during construction.

[0026] Furthermore, the clamping mechanism 200 includes a mounting plate 201 rotatably set on the top of the support plate 101, and the front and rear positions on the left and right sides of the top of the mounting plate 201 are correspondingly rotatably connected with the No. 2 electric push rods 203. There are four No. 2 electric push rods 203 in total, and the four No. 2 electric push rods 203 are arranged in groups of two on the left and right sides of the top of the mounting plate 201 front and back. The front and rear telescopic ends of the No. 2 electric push rods 203 are rotatably connected with the clamping parts 204, and the clamping parts 204 are correspondingly arranged on the left and right sides of the top of the mounting plate 201.

[0027] The mounting plate 201 is rotatably mounted on the top of the support plate 101, allowing the angle of the jacking pipe to be adjusted. Four No. 2 electric push rods 203 are provided, located at the front and rear positions on the left and right sides of the top of the mounting plate 201. The No. 2 electric push rod 203 drives the clamping piece 204 to adjust the height of the jacking pipe through telescopic action. The clamping piece 204 is rotatably connected to the telescopic end of the No. 2 electric push rod 203, and can flexibly adjust its position to ensure that the jacking pipe is stably fixed at different angles.

[0028] Furthermore, multiple No. 1 electric push rods 102 are rotatably connected to the right side of the top of the support plate 101. Multiple No. 1 electric push rods 102 are tiltedly set on the top of the support plate 101, and the top telescopic ends of multiple No. 1 electric push rods 102 are rotatably connected to the bottom center of the mounting plate 201.

[0029] Through the tilting setting and telescopic action of multiple No. 1 electric push rods 102, the angle adjustment of the mounting plate 201 in multiple directions can be achieved, thereby improving the flexibility of the jacking pipe installation. The coordinated work of multiple No. 1 electric push rods 102 ensures the smoothness and accuracy of the angle adjustment. Through the above-mentioned improvement measures, the performance of the power device for jacking pipes can be further improved, making it more flexible, stable and efficient in actual construction.

[0030] Furthermore, a first connecting seat 103 is fixedly connected to the left side of the top of the support plate 101, and a second connecting seat 202 is fixedly connected to the left and right sides of the bottom of the mounting plate 201. The second connecting seat 202 is rotatably connected to the first connecting seat 103 via a rotating shaft.

[0031] The first connecting seat 103 is fixedly connected to the top left side of the support plate 101 and is used to be rotatably connected to the second connecting seat 202 of the mounting plate 201 via a rotating shaft, ensuring stable rotation of the mounting plate 201 and improving the accuracy and reliability of angle adjustment.

[0032] Furthermore, the clamping member 204 includes a fixing sleeve 205 correspondingly arranged on the left and right sides of the top of the mounting plate 201. The bottom of the inner wall of the fixing sleeve 205 fits the surface of the pipe to be used. The fixing sleeve 205 is close to each other and has multiple clamping plates 207 arranged in a circular array on one side. The multiple clamping plates 207 are slidingly connected to one side of the fixing sleeve 205, and the moving direction of the multiple clamping plates 207 is from the circumference of the fixing sleeve 205 to its center. The inner walls of the multiple clamping plates 207 are fixedly connected with rubber pads 208, and the inner walls of the multiple rubber pads 208 fit the surface of the pipe.

[0033] The design of the fixing sleeve 205 and the clamping plate 207 can flexibly adjust the clamping force and position to ensure that the jacking pipe is stably fixed at different angles. The use of the rubber pad 208 increases the friction during clamping to prevent the jacking pipe from sliding during construction. The combined design of the fixing sleeve 205 and the clamping plate 207 ensures that the jacking pipe is stably fixed at different angles, thereby improving construction quality and safety.

[0034] Furthermore, the outer walls of multiple clamping plates 207 are fixedly connected to the No. 3 electric push rod 206, and the No. 3 electric push rod 206 is fixedly connected to the movable plate 209 at one end away from the clamping plate 207. The multiple movable plates 209 are arranged in a circular array outside the circumference of the fixed sleeve 205 and are slidably connected to it. The moving direction of the multiple movable plates 209 is to slide from the circumference of the fixed sleeve 205 to its center.

[0035] The combination of the No. 3 electric push rod 206 and the movable plate 209 realizes the precise control of the clamping plate 207, improves the uniformity and stability of clamping, and especially realizes the precise control of the clamping plate 207 through the combined design of the No. 3 electric push rod 206 and the movable plate 209, ensures the stable fixation of the jacking pipe at different angles, and improves the construction quality and safety.

[0036] Furthermore, the inner walls of multiple movable plates 209 are threadedly connected with threaded rods 210, and the multiple threaded rods 210 are arranged in a circular array outside the fixed sleeve 205. The multiple threaded rods 210 are rotatably connected to the positioning frames 211 at one end away from the fixed sleeve 205, and the multiple positioning frames 211 are fixed in a circular array on the circumferential surface of the fixed sleeve 205.

[0037] Furthermore, the inner walls of the plurality of movable plates 209 are slidably connected to limit rods 212 , which are arranged in a circular array outside the fixing sleeve 205 , and are fixedly arranged between the fixing sleeve 205 and the positioning frame 211 .

[0038] The combination of threaded rod 210 and limiting rod 212 ensures stable movement of movable plate 209, further improving the precision and reliability of clamping. These improvements further enhance the performance of the pipe jacking power unit, making it more flexible, stable, and efficient during actual construction. In particular, the combined design of threaded rod 210 and limiting rod 212 ensures stable movement of movable plate 209, further improving the precision and reliability of clamping.

[0039] Furthermore, a plurality of threaded rods 210 are fixedly sleeved at one end away from the positioning frame 211 with a driven bevel gear 213, and the driven bevel gears 213 are arranged in a circular array on the side of the fixed sleeve 205 away from each other. The fixed sleeve 205 is rotatably connected to the side away from each other with a bevel gear ring 214, and the bevel gear ring 214 and the plurality of driven bevel gears 213 are meshed with each other. The surface of the bevel gear ring 214 is meshed with a driving bevel gear 215, and the circumferential surface of the fixed sleeve 205 is fixedly connected to a positioning plate 216, and the top of the positioning plate 216 is fixedly connected to a power motor 217, and the output end of the power motor 217 is fixedly connected to the inner wall of the driving bevel gear 215, and a protective cover 218 is provided on the outside of the power motor 217, and the bottom of the power motor 217 and the protective cover 218 are fixedly connected to the top of the positioning plate 216.

[0040] By starting the power motor 217, the power motor 217 drives the active bevel gear 215 to rotate. When the active bevel gear 215 rotates, it meshes with the bevel gear ring 214, which transmits the rotational power to the bevel gear ring 214. The bevel gear ring 214 rotates on the opposite side of the fixed sleeve 205. As the bevel gear ring 214 rotates, it drives multiple driven bevel gears 213 to rotate synchronously. The synchronous rotation of the multiple driven bevel gears 213 drives multiple threaded rods 210 to rotate synchronously. As the multiple threaded rods 210 rotate synchronously, they drive multiple moving plates 209 to rotate synchronously. The number three electric push rod 206, clamping plate 207, and rubber pad 208 move toward the center of the fixed sleeve 205 to effectively clamp the jacking pipe. These improvements further enhance the performance of the pipe jacking power unit, making it more flexible, stable, and efficient during actual construction. In particular, the combined design of the power motor 217, driving bevel gear 215, bevel gear ring 214, and driven bevel gear 213 enables synchronous control of multiple threaded rods 210, ensuring stable and precise movement of the clamping plate 207. This design not only meets the needs of diverse construction conditions but also significantly improves construction quality and safety.

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A power device for pipe jacking, comprising a support mechanism (100) and a clamping mechanism (200) rotatably arranged on the top of the support mechanism (100), wherein the support mechanism (100) comprises a support plate (101), and is characterized in that: The clamping mechanism (200) comprises a mounting plate (201) rotatably arranged on the top of the support plate (101), and a No. 2 electric push rod (203) is rotatably connected to the front and rear positions of the left and right sides of the top of the mounting plate (201), and a total of four No. 2 electric push rods (203) are provided. The four No. 2 electric push rods (203) are arranged in groups of two on the left and right sides of the top of the mounting plate (201), and the front and rear telescopic ends of the No. 2 electric push rods (203) are rotatably connected to clamping members (204), and the clamping members (204) are correspondingly arranged on the left and right sides of the top of the mounting plate (201).

2. A pipe jacking power device according to claim 1, characterized in that: The right side of the top of the support plate (101) is rotatably connected to a plurality of No. 1 electric push rods (102), the plurality of No. 1 electric push rods (102) are tiltedly arranged on the top of the support plate (101), and the top telescopic ends of the plurality of No. 1 electric push rods (102) are rotatably connected to the bottom center of the mounting plate (201).

3. A pipe jacking power device according to claim 2, characterized in that: The left side of the top of the support plate (101) is fixedly connected to a first connecting seat (103), and the left and right sides of the bottom of the mounting plate (201) are fixedly connected to second connecting seats (202), and the second connecting seat (202) is rotatably connected to the first connecting seat (103) via a rotating shaft.

4. A pipe jacking power device according to claim 1, characterized in that: The clamping member (204) includes a fixing sleeve (205) correspondingly arranged on the left and right sides of the top of the mounting plate (201), the bottom of the inner wall of the fixing sleeve (205) is in contact with the surface of the pipe to be used, and a plurality of clamping plates (207) are arranged in a circular array on one side of the fixing sleeve (205) close to each other. The plurality of clamping plates (207) are slidably connected to one side of the fixing sleeve (205), and the moving direction of the plurality of clamping plates (207) is from the circumference of the fixing sleeve (205) to the center thereof. The inner walls of the plurality of clamping plates (207) are fixedly connected with rubber pads (208), and the inner walls of the plurality of rubber pads (208) are in contact with the surface of the pipe.

5. A pipe jacking power device according to claim 4, characterized in that: The outer walls of the plurality of clamping plates (207) are fixedly connected to a No. 3 electric push rod (206), and one end of the No. 3 electric push rod (206) away from the clamping plate (207) is fixedly connected to a movable plate (209). The plurality of movable plates (209) are arranged in a circular array outside the circumference of the fixed sleeve (205) and are slidably connected thereto. The moving direction of the plurality of movable plates (209) is to slide from the circumference of the fixed sleeve (205) to the center thereof.

6. A pipe jacking power device according to claim 5, characterized in that: The inner walls of the plurality of movable plates (209) are threadedly connected to threaded rods (210), and the plurality of threaded rods (210) are arranged in a circular array outside the fixed sleeve (205). The plurality of threaded rods (210) are rotatably connected to positioning brackets (211) at one end away from the fixed sleeve (205), and the plurality of positioning brackets (211) are fixedly arranged in a circular array on the circumferential surface of the fixed sleeve (205).

7. A pipe jacking power device according to claim 6, characterized in that: The inner walls of the plurality of movable plates (209) are slidably connected to limit rods (212), the plurality of limit rods (212) are arranged in a circular array outside the fixed sleeve (205), and the plurality of limit rods (212) are fixedly arranged between the fixed sleeve (205) and the positioning frame (211).

8. A pipe jacking power device according to claim 7, characterized in that: A plurality of threaded rods (210) are provided with a fixed sleeve at one end away from the positioning frame (211) and a driven bevel gear (213). The driven bevel gears (213) are arranged in a circumferential array on a side away from each other of the fixed sleeve (205). The fixed sleeve (205) is rotatably connected to a bevel gear ring (214) on the side away from each other. The bevel gear ring (214) and the plurality of driven bevel gears (213) are meshed with each other. The surface of the bevel gear ring (214) is meshed with a driving bevel gear. The fixed sleeve (205) is fixedly connected to a positioning plate (216) on its circumferential surface, a power motor (217) is fixedly connected to the top of the positioning plate (216), an output end of the power motor (217) is fixedly connected to the inner wall of the active bevel gear (215), a protective cover (218) is provided on the outside of the power motor (217), and the bottoms of the power motor (217) and the protective cover (218) are fixedly connected to the top of the positioning plate (216).

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