Identification device
By using identification devices on the cigarette production line and using identification cameras and controllers to monitor cigarette products online, the problems of cigarette product specification identification and position adjustment are solved, and the accurate classification and stacking of cigarette products are achieved.
Patent Information
- Application Number
- CN202422827319.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-20
AI Technical Summary
During the cigarette production process, cigarette products of different specifications produced on the same production line are prone to the problem of malfunctioning stacking.
The identification device including a bracket, a support plate and an identification component is adopted. The identification camera and controller are used to monitor the cigarette products online to identify the specifications and position information of the cigarette products. By adjusting the position of the support plate and the camera, the accurate identification and summary of the cigarette products can be achieved.
It effectively avoids the chaotic stacking of cigarette products of different specifications, and improves production efficiency and accuracy of product classification.
Smart Images
Figure CN223257877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette production, in particular to an identification device. Background Art
[0002] With the diversification of cigarette products, cigarette products appear in various forms, such as long strips, short sticks or thin sheets. Even cigarette products of the same brand have different forms and specifications. During the cigarette production process, it is necessary to pay attention to distinguishing and classifying products.
[0003] In the prior art, cigarette products of different specifications (which may be the same brand or different brands) are produced on the same production line. After the cigarette products are produced, each cigarette product needs to be stacked separately, which easily leads to the phenomenon of disorderly stacking of cigarette products of different specifications.
[0004] Therefore, there is an urgent need to provide an identification device to perform online monitoring of cigarette products to avoid the problem of disorderly stacking of cigarette products of different specifications. Utility Model Content
[0005] The purpose of the utility model is to provide an identification device to perform online monitoring of cigarette products and avoid the problem of disorderly stacking of cigarette products of different specifications.
[0006] To achieve this purpose, the present invention adopts the following technical solutions:
[0007] The utility model provides an identification device, which includes:
[0008] A bracket and a support plate, wherein the support plate is arranged on the bracket and is movable relative to the bracket;
[0009] The identification component includes a controller and an identification camera. The identification camera is arranged on the support plate and is communicatively connected with the controller for identifying cigarette products.
[0010] As an optional technical solution of the identification device, the bracket is a gantry bracket, and the bracket includes a crossbeam and two columns, and the two columns are detachably connected to the crossbeam.
[0011] As an optional technical solution for the identification device, a first movable component is provided on the column, and both ends of the support plate are connected to the two columns through the first movable component respectively, and the support plate and the beam can move closer to or farther away from each other.
[0012] As an optional technical solution for the identification device, the first moving component includes a synchronous belt linear slide module or a linear guide slide.
[0013] As an optional technical solution for the identification device, a second movable component is provided on the support plate, and the identification camera is connected to the support plate via the second movable component. The identification camera can move relative to the support plate between the two columns.
[0014] As an optional technical solution of the identification device, it also includes a support base, the column is arranged on the support base, and the cross-sectional area of the support base is larger than the cross-sectional area of the column.
[0015] As an optional technical solution of the identification device, the support base includes a base plate and a bearing structure, and the bearing structure is connected to the column and the base plate.
[0016] As an optional technical solution for an identification device, the supporting structure includes a supporting top plate and a supporting bottom plate, the supporting top plate is connected to the column, the supporting bottom plate is connected to the bottom plate, and a reinforcement block is provided between the supporting top plate and the supporting bottom plate.
[0017] As an optional technical solution of the recognition device, the recognition camera is a 3D detector.
[0018] As an optional technical solution of the identification device, it also includes a placement rack, which is located below the bracket and is used to store the cigarette products.
[0019] Beneficial effects:
[0020] The utility model provides an identification device, which includes a bracket, a support plate, and an identification component. The support plate is mounted on the bracket and is movable relative to the bracket. The identification component includes a controller and an identification camera. The identification camera is mounted on the support plate and is communicatively connected to the controller for identifying cigarette products. By mounting the identification component on the bracket, placing a cigarette product under the bracket, and adjusting the relative movement of the support plate and the bracket, the position of the identification component is adjusted. The identification camera and the controller cooperate to scan and collect information data about the cigarette product and transmit the information data to the controller, thereby online identifying and monitoring the specifications and location information of the cigarette product, so as to timely adjust and organize the cigarette products and avoid the disordered stacking of cigarette products of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a first structural diagram of the identification device provided by an embodiment of the present utility model;
[0022] Figure 2 This is a second structural diagram of the identification device provided by an embodiment of the present utility model;
[0023] Figure 3This is a third structural diagram of the identification device provided by an embodiment of the present utility model;
[0024] Figure 4 This is a partial structural diagram of the support base and bracket provided in an embodiment of the present utility model;
[0025] Figure 5 It is a structural schematic diagram of the bearing structure provided by an embodiment of the utility model.
[0026] In the picture:
[0027] 100. Cigarette products;
[0028] 10. Bracket; 11. Beam; 12. Column;
[0029] 20. First moving assembly; 30. Support plate; 40. Second moving assembly;
[0030] 51. Identify the camera;
[0031] 60. Support base; 61. Bottom plate; 62. Load-bearing structure; 621. Load-bearing top plate; 622. Reinforcement block; 623. Load-bearing bottom plate;
[0032] 70. Placement rack. DETAILED DESCRIPTION
[0033] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0034] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0035] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0036] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0037] like Figures 1 to 5 As shown, this embodiment provides an identification device, which includes a bracket 10, a support plate 30 and an identification component. The support plate 30 is arranged on the bracket 10 and can move relative to the bracket 10; the identification component includes a controller and an identification camera 51. The identification camera 51 is arranged on the support plate 30, and the identification camera 51 is communicated with the controller for identifying the cigarette product 100.
[0038] By setting an identification component on the bracket 10, placing the cigarette product 100 under the bracket 10, adjusting the relative movement of the support plate 30 and the bracket 10, the position of the identification component is adjusted; using the identification camera 51 and the controller, the identification camera 51 can scan and collect information data of the cigarette product 100 (same brand or different brands), and send the information data to the controller, so as to identify and monitor the specifications and position information of the cigarette product 100 online, so as to adjust and summarize the cigarette products 100 in time and avoid the disorderly stacking of cigarette products 100 of different specifications.
[0039] In this embodiment, the recognition camera 51 is a 3D detector; the controller is a computer, such as a 3D scanner. It is understood that the 3D detector can be connected to the computer in a variety of ways, such as via a USB interface or Wi-Fi, suitable for wireless operation. The 3D detector can scan the cigarette products 100, obtain surface pattern information and location information of the cigarette products 100, and transmit it to the computer. The surface pattern information can be used to determine the specifications of the cigarette products 100, and the location information can be used to determine whether the cigarette products 100 are neatly stacked, facilitating timely sorting.
[0040] Specifically, the bracket 10 is a gantry bracket, which includes a crossbeam 11 and two columns 12, and the two columns 12 are detachably connected to the crossbeam 11. By setting a gantry bracket in which the columns 12 and the crossbeam 11 are detachably connected, the structure is simple, safe and reliable, and can be quickly installed or disassembled, occupies a small area, and is convenient for transfer and use in different sites; by selecting the appropriate length of the crossbeam 11 and the column 12 as needed, the height and width of the bracket 10 can be adjusted to adapt to a variety of application scenarios, and has good flexibility and applicability. Among them, the crossbeam 11 and the column 12 can be detachably connected in a variety of ways, such as using bolts or quick-release sleeves. In other embodiments, the crossbeam 11 and the column 12 can also be welded.
[0041] In this embodiment, the crossbeam 11 extends horizontally, and the columns 12 extend vertically. The top ends of the two columns 12 are respectively connected to the two ends of the crossbeam 11. The crossbeam 11 and the columns 12 are both made of metal. The crossbeam 11 can be made of I-beam steel, and the columns 12 are made of support channel steel. The use of I-beam steel as the crossbeam 11 provides better bending strength and rigidity due to its I-shaped cross section, making it suitable for components that bear lateral loads. The use of support channel steel as the columns 12 provides high strength and good stability. The cross-sectional design of the support channel steel can effectively resist bending and deformation, providing stable support. The support channel steel has excellent corrosion resistance and can be used for long periods of time in special environments, with a long service life. The support channel steel is also inexpensive and requires almost no maintenance during use, resulting in low maintenance costs.
[0042] To enable movement of the support plate 30, a first movable assembly 20 is provided on the uprights 12. The ends of the support plate 30 are connected to the two uprights 12 via the first movable assemblies 20, allowing the support plate 30 and the crossbeam 11 to move closer or further away from each other. The first movable assembly 20 allows the support plate 30 and the crossbeam 11 to move closer or further away from each other, allowing the height of the support plate 30 to be adjusted as needed, accommodating cigarette products 100 of varying heights.
[0043] Furthermore, a second movable assembly 40 is provided on the support plate 30, and the identification camera 51 is connected to the support plate 30 via the second movable assembly 40. The identification camera 51 can move relative to the support plate 30 between the two columns 12. The provision of the second movable assembly 40 enables the identification camera 51 to move relative to the support plate 30, which is suitable for cigarette products 100 in different positions.
[0044] Optionally, the first moving assembly 20 includes a synchronous belt linear slide module or a linear guide slide; the second moving assembly 40 also includes a synchronous belt linear slide module or a linear guide slide. By setting up a synchronous belt linear slide module or a linear guide slide, accurate positioning can be achieved according to the position of the cigarette product 100, and the recognition camera 51 can be adjusted to the corresponding position in time to complete the scan. The transmission efficiency is high and it can reach a high operating state in a relatively short time. It has the characteristics of low noise and low vibration. Among them, the structure of the synchronous belt linear slide module and the linear guide slide can be set with reference to the existing technology and will not be repeated here.
[0045] In this embodiment, the first movable component 20 is arranged vertically and the second movable component 40 is arranged horizontally; there are two first movable components 20, and the two first movable components 20 are respectively arranged on the inner sides of the two columns 12, that is, a first movable component 20 is respectively arranged at both ends of the support plate 30, and the movable ends of the two first movable components 20 are respectively connected to the two ends of the support plate 30; the second movable component 40 is arranged at the bottom of the support plate 30, and the movable end of the second movable component 40 is connected to the identification camera 51.
[0046] To ensure the support stability of the bracket 10, the identification device also includes a support base 60. The column 12 is mounted on the support base 60. The cross-sectional area of the support base 60 is larger than that of the column 12. By providing the support base 60 at the bottom of the column 12 of the bracket 10, the contact area with the ground is increased, thereby ensuring the stability of the bracket 10. In this embodiment, two support bases 60 are provided, and the two columns 12 are connected to the top of the two support bases 60 respectively. The columns 12 can be mounted on the support base 60 by welding or by bolts.
[0047] Optionally, the support seat 60 includes a base plate 61 and a bearing structure 62, the bearing structure 62 is connected to the column 12 and the base plate 61; the bearing structure 62 includes a bearing top plate 621 and a bearing bottom plate 623, the bearing top plate 621 is connected to the column 12, the bearing bottom plate 623 is connected to the base plate 61, and a reinforcement block 622 is provided between the bearing top plate 621 and the bearing bottom plate 623.
[0048] By setting up a base plate 61 and a bearing structure 62, the base plate 61 can be fixed on the ground, and the bearing structure 62 is used to support the bracket 10; by setting up a bearing structure 62 with a reinforcement block 622, the rigidity of the bearing structure 62 is enhanced, and the overall stability of the support seat 60 is improved, so that the bracket 10 can remain stable in various environments; by setting bearing structures 62 of different thicknesses or base plates 61 of different thicknesses, the thickness of the support seat 60 can be changed, so that it is suitable for usage scenarios of different heights and has better flexibility.
[0049] In this embodiment, the bearing structure 62 is arranged on the top of the base plate 61, the bearing base plate 623 and the bearing top plate 621 are connected by a reinforcing block 622, and the reinforcing block 622, the bearing base plate 623 and the bearing top plate 621 are formed into an integral structure through welding or an integral molding process, and the column 12 is arranged on the top of the bearing top plate 621; the bearing structure 62 can be fixed to the base plate 61 by welding or bolt connection.
[0050] Optionally, base plate 61 is provided with rivet holes. In this embodiment, a row of rivet holes is provided on each side of base plate 61, with each row comprising three rivet holes spaced side by side. By providing rivet holes on base plate 61, rivets can be easily installed through the holes and driven into the ground, thereby securing base plate 61 to the ground. This allows for quick installation, a secure fit, and an aesthetically pleasing appearance.
[0051] To accommodate the cigarette products 100, the identification device also includes a storage rack 70 located below the bracket 10 for storing the cigarette products 100. In this embodiment, three storage racks 70 are arranged side by side, spaced apart, and all three are located below the crossbeam 11. Multiple cigarette products 100 are stacked on top of each storage rack 70. The three storage racks 70 are used to store cigarette products 100 of three different sizes.
[0052] The following is the specific use process of the identification device:
[0053] A robotic arm is used to grab the cigarette products 100 and stack them on the corresponding placement racks 70. The bracket 10 is located above the cigarette products 100. The first moving component 20 is used to adjust the height of the support plate 30 so that the support plate 30 descends and gradually approaches the cigarette products 100. The second moving component 40 is then used to adjust the relative position of the recognition camera 51 and the support plate 30 so that the recognition camera 51 can perform online monitoring of the cigarette products 100 on the placement rack 70. If cigarette products 100 of different specifications are detected on the same placement rack 70 (or when the cigarette products 100 are not placed neatly), the cigarette products 100 with disordered positions can be picked up and sorted manually to solve the problem of disordered stacking of cigarette products 100 of different specifications.
[0054] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. Identification device, characterized in that include: A bracket (10) and a support plate (30), wherein the support plate (30) is arranged on the bracket (10), and the support plate (30) is movable relative to the bracket (10); The identification component comprises a controller and an identification camera (51), wherein the identification camera (51) is arranged on the support plate (30), and the identification camera (51) is communicatively connected with the controller for identifying cigarette products (100).
2. The identification device according to claim 1, characterized in that The bracket (10) is a gantry-type bracket, and the bracket (10) comprises a crossbeam (11) and two upright columns (12), and the two upright columns (12) are both detachably connected to the crossbeam (11).
3. The identification device according to claim 2, characterized in that A first movable assembly (20) is provided on the column (12), and both ends of the support plate (30) are respectively connected to the two columns (12) through the first movable assembly (20), and the support plate (30) and the crossbeam (11) can move closer to or farther away from each other.
4. The identification device according to claim 3, characterized in that The first moving component (20) comprises a synchronous belt linear slide module or a linear guide slide.
5. The identification device according to claim 2, characterized in that A second movable assembly (40) is provided on the support plate (30), and the identification camera (51) is connected to the support plate (30) via the second movable assembly (40). The identification camera (51) is capable of moving relative to the support plate (30) between the two columns (12).
6. The identification device according to claim 2, characterized in that It also includes a support seat (60), the column (12) is arranged on the support seat (60), and the cross-sectional area of the support seat (60) is larger than the cross-sectional area of the column (12).
7. The identification device according to claim 6, characterized in that The support seat (60) comprises a base plate (61) and a bearing structure (62), wherein the bearing structure (62) is connected to the column (12) and the base plate (61).
8. The identification device according to claim 7, characterized in that The bearing structure (62) comprises a bearing top plate (621) and a bearing bottom plate (623), wherein the bearing top plate (621) is connected to the column (12), and the bearing bottom plate (623) is connected to the bottom plate (61), and a reinforcing block (622) is provided between the bearing top plate (621) and the bearing bottom plate (623).
9. The identification device according to any one of claims 1 to 8, characterized in that: The recognition camera (51) is a 3D detector.
10. The identification device according to any one of claims 1 to 8, characterized in that: It also includes a placement rack (70), which is located below the bracket (10) and is used to store the cigarette products (100).