Front installation shaft sleeve detection device

The inner diameter of the shaft sleeve is measured by combining the infrared rangefinder and the rotating rod, and the screw slide structure is combined to achieve moderate clamping, solving the problems of low detection efficiency and clamping damage, and achieving rapid detection and protection of the shaft sleeve.

CN223258876UActive Publication Date: 2025-08-22CHONGQING HUARUI STANDARD COMPONENT MFG CO LTD
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Patent Information

Application Number
CN202421767933.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-08-22
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing detection devices are inefficient when detecting the inner diameter of the front-mounted sleeve, and the clamping force is difficult to control, which easily leads to damage to the sleeve.

Method used

The inner diameter measurement is performed using an infrared rangefinder and a rotating rod combination. The radius value is quickly obtained through the control panel and the alarm light is controlled to indicate that it is unqualified; the screw and slider structure are used to achieve moderate clamping force to avoid damage to the shaft sleeve.

Benefits of technology

It realizes rapid detection of the inner diameter of the shaft sleeve, improves detection efficiency, and protects the shaft sleeve from excessive clamping force, improving protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of front mounting shaft sleeve detection, and particularly relates to a front mounting shaft sleeve detection device, which comprises a foot stool, a base is mounted on the foot stool, a rotating rod is welded on a rotating plate, an alarm lamp is mounted on the top side of the rotating rod, an infrared distance meter is mounted in the rotating rod, and the infrared distance meter is connected with the base. An infrared generator and an infrared receiver are mounted in the infrared distance meter, a placement seat is mounted on the base, a rod groove is formed in the center of the placement seat, a rotating rod penetrates through the rod groove, a shaft sleeve is placed on the placement seat, the rotating rod rotates by 360 degrees, and the infrared distance meter measures the distance of the inner diameter of the shaft sleeve by one circle. A group of radius values of the inner diameter of the shaft sleeve can be quickly acquired in the control panel, if the size of the shaft sleeve is unqualified, different values appear in the radius values of the group of shaft sleeves, and the control panel controls the alarm lamp to be turned on to prompt that the size of the shaft sleeve is unqualified, so that quick detection of the inner diameter of the shaft sleeve is realized, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of front-mounted shaft sleeve detection, in particular to a front-mounted shaft sleeve detection device. Background Art

[0002] The front mounting sleeve is a cylindrical mechanical part that is sleeved on the rotating shaft and is a component of the sliding bearing. When the front mounting sleeve is produced, the inner diameter of the sleeve needs to be tested to check whether the sleeve is qualified, so a detection device is required.

[0003] A Chinese patent with publication number CN117928347A discloses a shaft sleeve inner diameter detection device, which relates to the field of shaft sleeve inner diameter detection technology, including a workbench, a rectangular block is provided on one side of the top surface of the workbench, a clamping mechanism is provided on the rectangular block, a rectangular opening A is opened in the middle of the top surface of the workbench, and a measuring mechanism is provided in the rectangular opening A; the present invention can first drive the arc-shaped clamping plate to move through the use of a driving component, and then fix the shaft sleeve with the cooperation of the fixed clamping plate, thereby avoiding the phenomenon of shaft sleeve movement when measuring the shaft sleeve, which is conducive to measuring the shaft sleeve; the continued operation of the driving component can also drive the winch wheel to rotate and the traction rope is wrapped around the winch wheel, thereby driving the support column to move, and further allowing the cursor to automatically insert into the shaft sleeve, facilitating the measurement of the inner diameter of the shaft sleeve.

[0004] In the process of inspecting the inner diameter of the front mounting sleeve, the existing inspection device usually uses a vernier caliper to measure the inner diameter of the sleeve to check whether the sleeve is qualified. The inspection speed is slow, resulting in low inspection efficiency. Therefore, a front mounting sleeve inspection device is proposed to address the above problem. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve the problems existing in the prior art, the utility model proposes a front-mounted shaft sleeve detection device.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a front-mounted shaft sleeve detection device described in the present invention includes a tripod, a base is installed on the tripod, a control panel is installed on the base, an annular groove is provided on the bottom side of the base, a connecting ring is assembled in the annular groove, a rotating plate is welded on the bottom side of the connecting ring, a first motor is installed on the bottom side of the base through a machine base, the output shaft of the first motor is fixedly connected to the rotating plate, a rotating rod is welded on the rotating plate, a rod hole is provided on the base, the rotating rod passes through the rod hole, an alarm light is installed on the top side of the rotating rod, the alarm light is connected to the control panel through an internal circuit, and an infrared rangefinder is installed in the rotating rod. The infrared rangefinder is equipped with an infrared generator and an infrared receiver, which are connected to the control panel through an internal circuit. A placement seat is installed on the base, and a rod groove is opened at the center of the placement seat. A rotating rod passes through the rod groove, and a shaft sleeve is placed on the placement seat. By rotating the rotating rod 360°, the infrared rangefinder measures the inner diameter of the shaft sleeve. A group of radius values ​​of the inner diameter of the shaft sleeve can be quickly obtained in the control panel. If the size of the shaft sleeve is unqualified, different values ​​will appear in the radius values ​​of a group of shaft sleeves. At this time, the control panel controls the alarm light to turn on, prompting that the size of the shaft sleeve is unqualified, thereby realizing rapid detection of the inner diameter of the shaft sleeve, which is beneficial to improving detection efficiency.

[0007] Preferably, two groups of slides are provided in the placement seat, wherein a guide rod is fixedly installed on the inner wall of one group of slides, and a screw rod is rotatably installed on the inner wall of the other group of slides, and the thread directions on the screw rods are symmetrically opposite. A second motor is installed on the side wall of the placement seat through a machine base, and the output shaft of the second motor is fixedly connected to one end of the screw rod. The second motor is connected to the control panel through an internal circuit, and two groups of sliders are symmetrically assembled in the slide slot, and the sliders slide in cooperation with the screw rod through threads, and the first clamping plate and the second clamping plate are respectively installed on the sliders, and an indicator light is installed on the top side of the second clamping plate, and the indicator light is connected to the control panel through an internal circuit. A plate slot is provided, in which a movable plate is assembled, a movable rod is installed on the movable plate, a spring is installed between the side wall of the movable plate and the inner wall of the plate slot, a first electrode sheet is installed on the side wall of the movable plate, and a second electrode sheet is installed on the inner wall of the plate slot, the first electrode sheet and the second electrode sheet are connected to the indicator light through an internal circuit, and at the moment when the first clamping plate and the second clamping plate are in contact with the outer wall of the sleeve, the internal circuit of the indicator light is connected, and the indicator light sends an electrical signal to the control panel, and the control panel controls the second motor to stop operating after receiving the electrical signal, thereby achieving moderate clamping force on the sleeve, avoiding damage to the sleeve caused by excessive clamping force, and benefiting to improving the protection of the sleeve.

[0008] The utility model is beneficial in that:

[0009] 1. The utility model rotates the rotating rod 360 degrees, and the infrared rangefinder measures the inner diameter of the sleeve. A group of radius values ​​of the inner diameter of the sleeve can be quickly obtained on the control panel. If the size of the sleeve is unqualified, different values ​​will appear in the radius values ​​of a group of sleeves. At this time, the control panel controls the alarm light to turn on, prompting that the size of the sleeve is unqualified, thereby realizing rapid detection of the inner diameter of the sleeve, which is beneficial to improving detection efficiency.

[0010] 2. The utility model achieves moderate clamping force on the shaft sleeve by connecting the internal circuit of the indicator light at the moment when the first clamping plate and the second clamping plate are in contact with the outer wall of the shaft sleeve, and the indicator light sends an electrical signal to the control panel. After receiving the electrical signal, the control panel controls the second motor to stop operating, thereby avoiding damage to the shaft sleeve caused by excessive clamping force, and is beneficial to improving the protection of the shaft sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0012] Figure 1 It is a schematic diagram of a first-person perspective three-dimensional structure;

[0013] Figure 2 It is a schematic diagram of the three-dimensional structure of the rotating rod;

[0014] Figure 3 It is a schematic diagram of the three-dimensional structure of the placement seat;

[0015] Figure 4 Schematic diagram of the internal three-dimensional structure of the second splint.

[0016] In the figure: 1. tripod; 2. base; 3. annular groove; 4. connecting ring; 5. rotating plate; 6. first motor; 7. rotating rod; 8. alarm light; 9. infrared rangefinder; 10. infrared generator; 11. infrared receiver; 12. placement seat; 13. rod groove; 14. slide groove; 15. guide rod; 16. screw rod; 17. second motor; 18. slider; 19. first clamping plate; 20. second clamping plate; 21. indicator light; 22. plate groove; 23. moving plate; 24. moving rod; 25. spring; 26. first electrode sheet; 27. second electrode sheet; 28. control panel; 29. ​​bushing. DETAILED DESCRIPTION

[0017] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-2As shown, a front-mounted sleeve detection device includes a tripod 1, a base 2 is installed on the tripod 1, a control panel 28 is installed on the base 2, an annular groove 3 is provided on the bottom side of the base 2, a connecting ring 4 is assembled in the annular groove 3, a rotating plate 5 is welded to the bottom side of the connecting ring 4, a first motor 6 is installed on the bottom side of the base 2 through a machine base, the output shaft of the first motor 6 is fixedly connected to the rotating plate 5, a rotating rod 7 is welded to the rotating plate 5, a rod hole is provided on the base 2, the rotating rod 7 passes through the rod hole, an alarm light 8 is installed on the top side of the rotating rod 7, the alarm light 8 is connected to the control panel 28 through an internal circuit, an infrared rangefinder 9 is installed in the rotating rod 7, and the infrared rangefinder 9 An infrared generator 10 and an infrared receiver 11 are installed inside, and the infrared generator 10 and the infrared receiver 11 are connected to the control panel 28 through an internal circuit. A placement seat 12 is installed on the base 2, and a rod groove 13 is opened at the center of the placement seat 12. A rotating rod 7 runs through the rod groove 13, and a shaft sleeve 29 is placed on the placement seat 12. When working, the existing detection device usually uses a vernier caliper to measure the inner diameter of the shaft sleeve 29 to check whether the shaft sleeve 29 is qualified during the detection of the inner diameter of the front installation shaft sleeve 29. The detection speed is slow, resulting in low detection efficiency. The shaft sleeve 29 is clamped and fixed by the first clamping plate 19 and the second clamping plate 20. The shaft sleeve 29 is fixed so that it is quickly fixed to the center of the placement seat 12. At this time, the inner wall of the shaft sleeve 29 is opposite to the infrared rangefinder 9. The infrared generator 10 in the infrared rangefinder 9 emits an infrared beam. The infrared beam is reflected after encountering the inner wall of the shaft sleeve 29. The reflected infrared beam is received by the infrared receiver 11. The infrared receiver 11 converts the optical signal into an electrical signal and sends the electrical signal to the control panel 28. The control panel 28 obtains the time difference between the infrared beam being reflected and being received, and calculates the distance between the infrared rangefinder 9 and the inner wall of the shaft sleeve 29 according to the propagation speed of the infrared beam in the air, and adds the radius value of the rotating rod 7. , which is the radius value of the inner diameter of the sleeve 29. The control panel 28 controls the operation of the first motor 6. The first motor 6 drives the rotating rod 7 to rotate 360 ​​degrees. The infrared rangefinder 9 measures the inner diameter of the sleeve 29 for one circle. The control panel 28 can quickly obtain a group of radius values ​​of the inner diameter of the sleeve 29. If the size of the sleeve 29 is qualified, the radius values ​​of a group of sleeves 29 are the same. If the size of the sleeve 29 is unqualified, different values ​​will appear in the radius values ​​of a group of sleeves 29. At this time, the control panel 28 controls the alarm light 8 to turn on, prompting that the size of the sleeve 29 is unqualified, thereby realizing rapid detection of the inner diameter of the sleeve 29, which is conducive to improving detection efficiency.

[0019] See also Figure 3-4As shown, two groups of slide grooves 14 are provided in the placement seat 12, and a guide rod 15 is fixedly installed on the inner wall of one group of slide grooves 14, and a screw rod 16 is rotatably installed on the inner wall of the other group of slide grooves 14. The thread directions on the screw rod 16 are symmetrically opposite. A second motor 17 is installed on the side wall of the placement seat 12 through the machine base. The output shaft of the second motor 17 is fixedly connected to one end of the screw rod 16. The second motor 17 is connected to the control panel 28 through an internal circuit. Two groups of sliders 18 are symmetrically assembled in the slide groove 14. The sliders 18 slide in cooperation with the screw rod 16 through threads. A first splint 19 and a second splint 20 are respectively installed on the slider 18. An indicator light 21 is installed on the top side of the second splint 20. The indicator light 2 1 is connected to the control panel 28 through an internal circuit. A plate slot 22 is opened inside the second clamping plate 20. A movable plate 23 is installed in the plate slot 22. A movable rod 24 is installed on the movable plate 23. A spring 25 is installed between the side wall of the movable plate 23 and the inner wall of the plate slot 22. A first electrode sheet 26 is installed on the side wall of the movable plate 23. A second electrode sheet 27 is installed on the inner wall of the plate slot 22. The first electrode sheet 26 and the second electrode sheet 27 are connected to the indicator light 21 through an internal circuit. During operation, the clamp in the existing detection device cannot control the clamping force of the clamp in the process of clamping and fixing the shaft sleeve 29. The clamp is prone to excessive clamping force, causing damage to the shaft sleeve 29, resulting in damage to the shaft sleeve 29. The protection is poor, and the shaft sleeve 29 is placed on the placement seat 12. The control panel 28 controls the operation of the second motor 17 to drive the screw rod 16 to rotate, and the screw rod 16 drives the two sets of sliders 18 thereon to move synchronously relative to each other. The two sets of sliders 18 drive the first clamping plate 19 and the second clamping plate 20 to move synchronously relative to each other. During the placement process, the shaft sleeve 29 is placed close to the first clamping plate 19, so that the first clamping plate 19 first contacts with the shaft sleeve 29 and pushes the shaft sleeve 29 to move toward the center of the placement seat 12. The moving rod 24 on the second clamping plate 20 will first contact the outer wall of the shaft sleeve 29, and the moving rod 24 is pushed into the plate groove 22. The moving rod 24 drives the moving plate 23 to move horizontally, and the moving plate 23 drives the first electrode The plate 26 moves horizontally, and at the moment when the second splint 20 is in contact with the outer wall of the sleeve 29, the moving rod 24 is completely pushed into the plate groove 22. At this time, the first electrode plate 26 is in contact with the second electrode plate 27, and the internal circuit of the indicator light 21 is connected. The indicator light 21 sends an electrical signal to the control panel 28. After receiving the electrical signal, the control panel 28 controls the second motor 17 to stop operating, thereby achieving the clamping and fixation of the sleeve 29 and the rapid positioning of the sleeve 29, so that the sleeve 29 is quickly positioned at the center of the placement seat 12, and the clamping force of the first splint 19 and the second splint 20 is moderate, which avoids damage to the sleeve 29 due to excessive clamping force, and is beneficial to improving the protection of the sleeve 29.

[0020] Working principle: The clamp in the existing detection device cannot control the clamping force of the clamp during the process of clamping and fixing the sleeve 29. The clamp is prone to excessive clamping force, causing damage to the sleeve 29, resulting in poor protection for the sleeve 29. The sleeve 29 is placed on the placement seat 12, and the control panel 28 controls the operation of the second motor 17 to drive the screw rod 16 to rotate. The screw rod 16 drives the two sets of sliders 18 thereon to move synchronously relative to each other. The two sets of sliders 18 drive the first clamping plate 19 and the second clamping plate 20 to move synchronously relative to each other. During the placement process, the sleeve 29 is placed close to the first clamping plate 19, so the first clamping plate 19 first contacts the sleeve 29 and pushes the sleeve 29 to move toward the center of the placement seat 12. The moving rod 24 on the second clamping plate 20 will first contact the outer wall of the sleeve 29, and the moving rod 24 is When the plate groove 22 is pushed in, the moving rod 24 drives the moving plate 23 to move horizontally, and the moving plate 23 drives the first electrode sheet 26 to move horizontally. At the moment when the second clamping plate 20 is in contact with the outer wall of the shaft sleeve 29, the moving rod 24 is completely pushed into the plate groove 22. At this time, the first electrode sheet 26 is in contact with the second electrode sheet 27, and the internal circuit of the indicator light 21 is connected. The indicator light 21 sends an electrical signal to the control panel 28. After receiving the electrical signal, the control panel 28 controls the second motor 17 to stop operating, thereby achieving the clamping and fixing of the shaft sleeve 29 and the rapid positioning of the shaft sleeve 29, so that the shaft sleeve 29 is quickly positioned to the center of the placement seat 12. The clamping force of the first clamping plate 19 and the second clamping plate 20 is moderate, which avoids damage to the shaft sleeve 29 caused by excessive clamping force, and is conducive to improving the protection of the shaft sleeve 29.In the process of detecting the inner diameter of the front-mounted shaft sleeve 29, the existing detection device usually uses a vernier caliper to measure the inner diameter of the shaft sleeve 29 to check whether the shaft sleeve 29 is qualified. The detection speed is slow, resulting in low detection efficiency. The shaft sleeve 29 is clamped and fixed by the first clamping plate 19 and the second clamping plate 20, so that the shaft sleeve 29 is quickly fixed to the center of the placement seat 12. At this time, the inner wall of the shaft sleeve 29 is opposite to the infrared rangefinder 9. The infrared generator 10 in the infrared rangefinder 9 emits an infrared light beam. The infrared light beam encounters the inner wall of the shaft sleeve 29 and is reflected. The reflected infrared light beam is received by the infrared receiver 11. The infrared receiver 11 converts the optical signal into an electrical signal and sends the electrical signal to the control panel 28. The control panel 28 obtains the time difference between the infrared light beam being reflected and being received. The distance between the infrared rangefinder 9 and the inner wall of the sleeve 29 is calculated based on the propagation speed of the infrared beam in air. This is then added to the radius of the rotating rod 7 to obtain the inner radius of the sleeve 29. The control panel 28 controls the operation of the first motor 6, which drives the rotating rod 7 to rotate 360°. The infrared rangefinder 9 measures the inner diameter of the sleeve 29 for one full rotation. The control panel 28 quickly captures a set of inner radius values ​​for the sleeve 29. If the sleeve 29 is of acceptable size, the radius values ​​for the entire group of sleeves 29 are identical. If the sleeve 29 is unqualified, the radius values ​​for the entire group of sleeves 29 differ. At this point, the control panel 28 activates the alarm light 8, indicating that the sleeve 29 is unqualified. This allows for rapid detection of the inner diameter of the sleeve 29, improving detection efficiency.

[0021] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A front-mounted bushing detection device, characterized in that: The invention comprises a tripod (1), a base (2) is mounted on the tripod (1), a control panel (28) is mounted on the base (2), an annular groove (3) is provided on the bottom side of the base (2), a connecting ring (4) is assembled in the annular groove (3), a rotating plate (5) is welded on the bottom side of the connecting ring (4), a first motor (6) is mounted on the bottom side of the base (2) through a machine base, an output shaft of the first motor (6) is fixedly connected to the rotating plate (5), a rotating rod (7) is welded on the rotating plate (5), a rod hole is provided on the base (2), the rotating rod (7) passes through the rod hole, and the top side of the rotating rod (7) is provided with a rotating rod (7). An alarm light (8) is installed, and the alarm light (8) is connected to the control panel (28) through an internal circuit. An infrared rangefinder (9) is installed in the rotating rod (7), and an infrared generator (10) and an infrared receiver (11) are installed in the infrared rangefinder (9). The infrared generator (10) and the infrared receiver (11) are connected to the control panel (28) through an internal circuit. A placement seat (12) is installed on the base (2), and a rod groove (13) is opened at the center of the placement seat (12). The rotating rod (7) is passed through the rod groove (13), and a shaft sleeve (29) is placed on the placement seat (12).

2. A front-mounted bushing detection device according to claim 1, characterized in that: Two groups of slide grooves (14) are provided in the placement seat (12), wherein a guide rod (15) is fixedly installed on the inner wall of one group of slide grooves (14), and a screw rod (16) is rotatably installed on the inner wall of the other group of slide grooves (14), and the thread directions of the screw rods (16) are symmetrical and opposite.

3. The front-mounted bushing detection device according to claim 1, characterized in that: A second motor (17) is mounted on the side wall of the placement seat (12) through a machine base. The output shaft of the second motor (17) is fixedly connected to one end of the screw rod (16). The second motor (17) is connected to the control panel (28) through an internal circuit.

4. The front-mounted bushing detection device according to claim 2, characterized in that: Two groups of sliders (18) are symmetrically assembled in the slide groove (14). The sliders (18) slide in cooperation with the screw rod (16) through threads. A first clamping plate (19) and a second clamping plate (20) are respectively installed on the sliders (18).

5. The front-mounted bushing detection device according to claim 4, characterized in that: An indicator light (21) is installed on the top side of the second clamping plate (20), and the indicator light (21) is connected to the control panel (28) through an internal circuit.

6. The front-mounted bushing detection device according to claim 4, characterized in that: A plate groove (22) is provided inside the second clamping plate (20), a movable plate (23) is installed in the plate groove (22), a movable rod (24) is installed on the movable plate (23), a spring (25) is installed between the side wall of the movable plate (23) and the inner wall of the plate groove (22), a first electrode sheet (26) is installed on the side wall of the movable plate (23), a second electrode sheet (27) is installed on the inner wall of the plate groove (22), and the first electrode sheet (26) and the second electrode sheet (27) are connected to the indicator light (21) through an internal circuit.

Citation Information

Patent Citations

  • Shaft sleeve inner diameter detection device

    CN117928347A