Warping measuring instrument

Through integrated structural design and motor-driven screw transmission, combined with grating scanning and laser sensors, the automation and high-precision measurement of warp measuring instruments are achieved, solving the problems of low automation and insufficient accuracy of traditional measuring instruments.

CN223258882UActive Publication Date: 2025-08-22DONGGUAN LIYANG CHIP TESTING CO LTD
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Patent Information

Application Number
CN202422137138.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-22
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

Traditional warp measuring instruments have low automation and insufficient measurement accuracy, making it difficult to meet the high standards of modern industry.

Method used

It adopts an integrated structural design, combined with motor-driven screw transmission and grating scanning technology, and uses multiple sets of laser sensors and slide rail systems to achieve automated measurement and high-precision scanning.

Benefits of technology

It improves the efficiency and accuracy of warpage measurement, reduces the error introduced by human factors, and ensures the stability and reliability of the measurement results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a warping measuring instrument, which comprises a measuring instrument main body, the measuring instrument main body comprises a substrate, two sides of the substrate are symmetrically provided with a first supporting wall and a second supporting wall, and the first supporting wall and the second supporting wall are integrally formed with the substrate; a measuring groove is formed by the base, the first supporting wall and the second supporting wall, a feeding port is formed in one side of the measuring groove, a supporting table is arranged on the other side of the measuring groove, a supporting frame is arranged above the feeding port, a motor is arranged on the supporting table, and the first supporting wall and the second supporting wall are arranged on the supporting frame. A warping scanning assembly is arranged between the supporting frame and the motor. According to the invention, the warping measurement efficiency and measurement precision can be improved.
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Description

Technical Field

[0001] The present disclosure belongs to the technical field of warpage measurement, and in particular relates to a warpage measuring instrument. Background Art

[0002] Traditional warpage measurement relies on manual labor, which suffers from issues like insufficient precision and complex operation, making it difficult to meet the high standards of product quality inspection required by modern industry. Therefore, it is necessary to provide a warpage measurement instrument with a high degree of automation and high measurement accuracy to address the shortcomings of existing technology. Utility Model Content

[0003] In view of the deficiencies in the prior art, the present invention aims to provide a warpage measuring instrument, which aims to solve the problems of low automation and low warpage measurement accuracy in the prior art.

[0004] To achieve the above objectives, the present disclosure provides the following technical solutions:

[0005] A warpage measuring instrument comprises: a measuring instrument body, the measuring instrument body comprising a base, a first support wall and a second support wall symmetrically arranged on both sides of the base, the first support wall and the second support wall being integrally formed with the base; the base, the first support wall and the second support wall forming a measuring slot, a feed port being provided on one side of the measuring slot, a support platform being provided on the other side of the measuring slot, a support frame being provided above the feed port, a motor being provided on the support platform, and a warpage scanning assembly being provided between the support frame and the motor.

[0006] Optionally, the warping scanning assembly includes: a screw rod, which is parallel to the measuring slot, one end of the screw rod is connected to the motor, and the other end of the screw rod is connected to the support frame through a connecting hole located in the middle of the support frame, a grating bracket is sleeved on the screw rod, and a grating is provided on the side of the grating bracket facing the measuring slot, and the grating slides along the screw rod with the grating bracket.

[0007] Optionally, a first slide rail is provided on the first support wall along the direction of the measuring slot, and a second slide rail is provided on the second support wall along the direction of the measuring slot; a first grating scanning laser sensor is provided on the first slide rail, and the first grating scanning laser sensor is connected to one side of the grating bracket; a second grating scanning laser sensor is provided on the second slide rail, and the second grating scanning laser sensor is connected to the other side of the grating bracket; the grating bracket is slidably connected to the first slide rail and the second slide rail at the same time through the first grating scanning laser sensor and the second grating scanning laser sensor.

[0008] Optionally, a first laser sensor is provided on the first supporting wall close to the supporting platform, a second laser sensor is provided on the first supporting wall close to the supporting frame, a third laser sensor is provided on the second supporting wall close to the supporting platform, and a fourth laser sensor is provided on the second supporting wall close to the supporting frame, wherein the first laser sensor is symmetrically arranged with the third laser sensor, and the second laser sensor is symmetrically arranged with the fourth laser sensor.

[0009] Optionally, a plurality of function keys are provided on the support platform on one side of the first support wall.

[0010] Optionally, the multiple function keys include a start key, a pause key and a reset key.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] The present invention uses an integrated structural design, combined with motor-driven screw transmission and grating scanning technology, to achieve accurate measurement of the warping of an object. At the same time, it enhances the accuracy and stability of the measurement with the help of multiple sets of laser sensors and slide rail systems. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a front view of a warpage measuring instrument provided by one embodiment of the present disclosure;

[0014] Figure 2 is a top view of a warpage measuring instrument provided by another embodiment of the present disclosure;

[0015] Figure 3 is a rear view of a warpage measuring instrument provided by another embodiment of the present disclosure;

[0016] Figure 4 is a structural schematic diagram of a grating bracket and a grating provided in another embodiment of the present disclosure;

[0017] The following are the descriptions of the reference numerals:

[0018] 1. Measuring instrument body; 2. Base; 3. First support wall; 4. Second support wall; 5. Measuring slot; 6. Feed inlet; 7. Support platform; 8. Support frame; 9. Motor; 10. Screw; 11. Connecting shaft; 12. Connecting hole; 13. Grating bracket; 14. Grating; 15. First slide rail; 16. Second slide rail; 17. First grating scanning laser sensor; 18. Second grating scanning laser sensor; 19. First laser sensor; 20. Second laser sensor; 21. Third laser sensor; 22. Fourth laser sensor; 23. Start button; 24. Pause button; 25. Reset button. DETAILED DESCRIPTION

[0019] The following will refer to the attached Figures 1 to 4 Specific embodiments of the present disclosure are described in detail. Although specific embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. Instead, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0020] It should be noted that certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that technicians may use different nouns to refer to the same component. This specification and claims do not use the difference in nouns as a way to distinguish components, but use the difference in the functions of the components as the criterion for distinction. As mentioned throughout the specification and claims, "including" or "comprising" is an open term, so it should be interpreted as "including but not limited to". The subsequent description of the specification is a preferred embodiment of the present disclosure, but the description is based on the general principles of the specification and is not used to limit the scope of the present disclosure. The scope of protection of the present disclosure shall be as defined by the attached claims.

[0021] To facilitate understanding of the embodiments of the present disclosure, further explanation will be given below using specific embodiments as examples in conjunction with the accompanying drawings, and the accompanying drawings do not constitute a limitation on the embodiments of the present disclosure.

[0022] Figures 1 to 3 1 and 2 are respectively a front view, a top view and a rear view of a warpage measuring instrument provided by an exemplary embodiment of the present disclosure, as shown in FIG. Figures 1 to 3 As shown, the warpage measuring instrument includes: a measuring instrument body 1, the measuring instrument body 1 includes a base 2, a first support wall 3 and a second support wall 4 are symmetrically arranged on both sides of the base 2, and the first support wall 3 and the second support wall 4 are integrally formed with the base 2; the base 2 and the first support wall 3 and the second support wall 4 form a measuring slot 5, a feed port 6 is provided on one side of the measuring slot 5, a support platform 7 is provided on the other side of the measuring slot 5, a support frame 8 is provided above the feed port 6, a motor 9 is provided on the support platform 7, and a warpage scanning assembly is provided between the support frame 8 and the motor 9.

[0023] In this embodiment, the warpage scanning assembly is controlled by a motor and does not require human intervention, which can reduce measurement time delays caused by human factors, such as manual positioning, reading, recording and other steps, thereby improving the measurement efficiency of the warpage of objects (for example, plastic products, metal plates, semiconductor wafers, composite products, circuit boards and other precision components); in addition, the warpage scanning assembly is controlled by a motor, which can reduce error sources in human operation, including visual fatigue, inaccurate readings, and improper operation, thereby making the measurement results more stable and reliable.

[0024] In another exemplary embodiment, the warp scanning assembly includes: a screw rod 10, the screw rod 10 is parallel to the measuring slot 5, one end of the screw rod 10 is connected to the motor 9 through a coupling shaft 11, and the other end of the screw rod 10 is connected to the support frame 8 through a connecting hole 12 located in the middle of the support frame 8, and a grating bracket 13 is sleeved on the screw rod 10. Figure 4 As shown, a grating 14 is provided on the side of the grating bracket 13 facing the measuring slot 5 , and the grating 14 slides along the lead screw 10 along with the grating bracket 13 .

[0025] In this embodiment, the lead screw 10 is arranged parallel to the measuring slot 5, allowing the grating bracket 13, which is mounted on the lead screw 10, to slide precisely and smoothly along the lead screw 10. This ensures the stability and accuracy of the grating 14 during the scanning process, thereby improving the accuracy of warpage measurement. Furthermore, because the grating 14 can slide along the measuring slot 5 with the grating bracket 13, it can continuously and dynamically scan the surface of the object under test within the measuring slot 5. This dynamic scanning method can capture subtle deformations and warpage on the object's surface, providing detailed data support for subsequent measurement and analysis.

[0026] In summary, the entire scanning process is driven by a motor, eliminating the need for human intervention and achieving efficient automation. This also improves measurement efficiency and reduces errors introduced by human factors, thereby ensuring the accuracy and consistency of measurement results.

[0027] In another exemplary embodiment, a first slide rail 15 is provided on the first support wall 3 along the direction of the measuring slot 5, and a second slide rail 16 is provided on the second support wall 4 along the direction of the measuring slot 5; a first grating scanning laser sensor 17 is provided on the first slide rail 15, and the first grating scanning laser sensor 17 is connected to one side of the grating bracket 13; a second grating scanning laser sensor 18 is provided on the second slide rail 16, and the second grating scanning laser sensor 18 is connected to the other side of the grating bracket 13; the grating bracket 13 is slidably connected to the first slide rail 15 and the second slide rail 16 through the first grating scanning laser sensor 17 and the second grating scanning laser sensor 18.

[0028] In this embodiment, the dual-slide rail design not only provides guidance for the sliding of the grating bracket 13, but also enhances the overall rigidity of the scanning assembly by supporting both sides simultaneously, which helps to maintain the stability of the measurement system during high-speed or high-precision scanning, thereby improving the reliability and repeatability of the measurement results.

[0029] In another exemplary embodiment, a first laser sensor 19 is provided on the first supporting wall 3 near the support platform 7, a second laser sensor 20 is provided on the first supporting wall 3 near the support frame 8, a third laser sensor 21 is provided on the second supporting wall 4 near the support platform 7, and a fourth laser sensor 22 is provided on the second supporting wall 4 near the support frame 8, wherein the first laser sensor 19 is symmetrically arranged with the third laser sensor 21, and the second laser sensor 20 is symmetrically arranged with the fourth laser sensor 22.

[0030] During the measurement process, this embodiment configures a plurality of laser sensors, and these sensors are symmetrically arranged at different positions of the support wall, so as to accurately detect the position and shape changes of the sample, thereby improving the measurement accuracy.

[0031] In another exemplary embodiment, a plurality of function keys are provided on the support platform 7 on one side of the first support wall 3 .

[0032] In this embodiment, the plurality of function keys include a start key 23 , a pause key 24 and a reset key 25 .

[0033] Below, the present disclosure describes in detail the working principle of the warpage measuring instrument having the above structure:

[0034] First, the object to be tested is placed into the measuring slot 5 through the feed port 6. The operator presses the start button 23, which activates the motor 9 and simultaneously rotates the screw 10 via the coupling shaft. As the screw 10 rotates, the grating bracket 13, which is mounted on the screw 10, moves linearly along it. As the grating bracket 13 moves, the grating 14 also moves along the measuring slot 5, scanning the object to be tested within the slot. Throughout the scanning process, the system generates warpage values, thickness values, and other relevant warpage data in real time.

[0035] Furthermore, because both sides of grating support 13 are connected to first grating scanning laser sensors 17 on first slide rail 15 and second grating scanning laser sensors 18 on second slide rail 16, respectively, the movement of grating support 13 is simultaneously monitored by both second grating scanning laser sensors, thereby ensuring the accuracy and stability of grating scanning. Furthermore, during the scanning process of grating 14, multiple groups of laser sensors (first laser sensor 19, second laser sensor 20, third laser sensor 21, and fourth laser sensor 22) located on first support wall 3 and second support wall 4 assist in positioning grating 14 in real time and monitor the position and posture of the object to be measured in measuring slot 5, thereby improving measurement accuracy.

[0036] After the scan is completed, the measurement can be paused by pressing the pause button 24 on the support table 7, or the motor 9 can be rotated in the opposite direction by pressing the reset button 25 to drive the lead screw 10 and the grating bracket 13 to reset to the initial position and prepare for the next measurement.

[0037] To sum up, the warpage measuring instrument drives the screw 10 through the motor 9 to drive the grating bracket 13 and the grating 14 to slide along the measuring slot 5, and combines the auxiliary positioning of the laser sensor and the laser sensor to achieve accurate scanning and measurement of the object to be measured placed in the measuring slot 5.

[0038] The above are only preferred embodiments of the present disclosure and are not intended to limit the patent scope of the present disclosure. Any equivalent structure or equivalent process transformation made using the contents of the present disclosure and the drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present disclosure.

Claims

1. A warpage measuring instrument, characterized in that: The warpage measuring instrument comprises: Measuring instrument body (1), The measuring instrument body (1) comprises a base (2), a first supporting wall (3) and a second supporting wall (4) are symmetrically provided on both sides of the base (2), and the first supporting wall (3) and the second supporting wall (4) are integrally formed with the base (2); The base (2) and the first supporting wall (3) and the second supporting wall (4) form a measuring slot (5), a material inlet (6) is provided on one side of the measuring slot (5), a support platform (7) is provided on the other side of the measuring slot (5), a support frame (8) is provided above the material inlet (6), a motor (9) is provided on the support platform (7), and a warping scanning component is provided between the support frame (8) and the motor (9).

2. The warpage measuring instrument according to claim 1, wherein: The warping scanning assembly comprises: A screw rod (10), wherein the screw rod (10) is parallel to the measuring slot (5), one end of the screw rod (10) is connected to the motor (9) via a connecting shaft (11), and the other end of the screw rod (10) is connected to the support frame (8) via a connecting hole (12) located in the middle of the support frame (8), a grating bracket (13) is sleeved on the screw rod (10), and a grating (14) is provided on the side of the grating bracket (13) facing the measuring slot (5), and the grating (14) slides along the screw rod (10) along with the grating bracket (13).

3. The warpage measuring instrument according to claim 2, wherein: A first slide rail (15) is provided on the first support wall (3) along the direction of the measuring slot (5), and a second slide rail (16) is provided on the second support wall (4) along the direction of the measuring slot (5); a first grating scanning laser sensor (17) is provided on the first slide rail (15), and the first grating scanning laser sensor (17) is connected to one side of the grating bracket (13); a second grating scanning laser sensor (18) is provided on the second slide rail (16), and the second grating scanning laser sensor (18) is connected to the other side of the grating bracket (13); the grating bracket (13) is slidably connected to the first slide rail (15) and the second slide rail (16) through the first grating scanning laser sensor (17) and the second grating scanning laser sensor (18).

4. The warpage measuring instrument according to claim 1, wherein: A first laser sensor (19) is provided on the first supporting wall (3) on a side close to the supporting platform (7), a second laser sensor (20) is provided on the first supporting wall (3) on a side close to the supporting frame (8), a third laser sensor (21) is provided on the second supporting wall (4) on a side close to the supporting platform (7), and a fourth laser sensor (22) is provided on the second supporting wall (4) on a side close to the supporting frame (8), wherein the first laser sensor (19) and the third laser sensor (21) are symmetrically arranged, and the second laser sensor (20) and the fourth laser sensor (22) are symmetrically arranged.

5. The warpage measuring instrument according to claim 1, wherein: A plurality of function keys are provided on the support platform (7) on one side of the first support wall (3).

6. The warpage measuring instrument according to claim 5, characterized in that: The plurality of function keys include a start key (23), a pause key (24) and a reset key (25).