Detection mechanism for heavy material detection

Abstract

The utility model relates to a detection mechanism for heavy material detection. The detection mechanism comprises a carrying part with an adjustable interval, pressing components are arranged on the carrying component in an array and can ascend and descend; a visual detection part is movably arranged above the carrying part; the pressing component comprises a first power source fixedly arranged on the side face of the carrying component and used for providing pressing force. The material pressing support is movably arranged on the carrying component, and the first power source can drive the material pressing support to move back and forth in a reciprocating mode; and the material pressing finger is adjustably mounted at the top of the material pressing bracket. The device has the advantages of high universality, high detection precision, convenience in operation, high reliability and the like.

Description

Technical Field

[0001] This testing organization relates to the technical field of material testing equipment and is mainly used for the testing of heavy materials. Background Art

[0002] In industrial production, the inspection of heavy materials is crucial. Traditional inspection methods often suffer from low efficiency, low precision, and poor adaptability, failing to meet the modern industrial demand for efficient and accurate inspection of heavy materials. Therefore, a new type of inspection mechanism is needed to address these issues. Summary of the Invention

[0003] The purpose of the utility model is to provide a detection mechanism for heavy material detection with the advantages of strong versatility, high detection accuracy, convenient operation, high reliability, etc., so as to solve the above technical problems.

[0004] To achieve the above technical solution, the technical solution of the utility model is as follows: a detection mechanism for heavy material detection, comprising a carrier component with adjustable spacing; a pressing component arranged in an array and capable of being raised and lowered on the carrier component; a visual detection component movably provided above the carrier component; the pressing component comprising:

[0005] A first power source is fixed on the side of the carrying component and is used to provide a pressing force;

[0006] A press support, movably disposed on the carrying component, wherein the first power source can drive the press support to move back and forth; and

[0007] The pressing finger is adjustably mounted on the top of the pressing bracket.

[0008] Furthermore, the first power source is a cylinder; the cylinder is mounted on the side of the carrying component through a cylinder mounting seat; a pull rod is screwed onto the output push shaft of the cylinder; and an elastic element is sleeved on the pull rod.

[0009] Furthermore, the press support includes a T-shaped connecting seat slidably arranged on the side of the carrying component; a long strip-shaped mounting bar is detachably mounted on the top of the T-shaped connecting seat; and a through array of mounting holes is provided on the mounting bar;

[0010] The pressing finger is provided with a long strip-shaped mounting hole; one end of the pressing finger is bent vertically.

[0011] Furthermore, the carrying component includes belt transport components symmetrically arranged; the distance between adjacent belt transport components is driven and adjusted by a screw transmission component; and a lifting component is provided at the end of the belt transport component.

[0012] Furthermore, the belt transport assembly includes a belt transport bracket; a heavy material belt transport power is arrayed on one side of the belt transport bracket; sensors are provided at both ends corresponding to the heavy material belt transport power; a material blocking positioning plate is adjustable and installed on the top of the belt transport bracket;

[0013] The ejection assembly comprises a blocking base; a ejection cylinder is fixedly arranged on the blocking base; and an ejection block is arranged on the output push shaft of the ejection cylinder.

[0014] Furthermore, the visual detection component includes a support rail symmetrically arranged on the carrying component; a detection beam seat is movably provided on the top of the support rail; a Z-axis lifting seat is movably provided on the detection beam seat; and the output broken wire of the Z-axis lifting seat has a detection camera assembly.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1) The utility model can improve detection efficiency and accuracy:

[0017] Adjustable spacing allows for the rapid transport and positioning of materials of varying sizes, eliminating the need for frequent equipment changes or complex adjustments. This significantly improves inspection efficiency. Furthermore, precise spacing ensures material stability during transport, providing a sound foundation for subsequent inspections and contributing to improved accuracy.

[0018] The array of liftable clamping components utilizes a primary power source (cylinder) to provide stable clamping force, ensuring that the material does not shift or wobble during testing. The use of pull rods and elastic elements ensures uniform clamping force while providing effective cushioning to prevent material damage. The adjustable design of the clamping bracket and clamping fingers allows for flexible adjustment to suit the shape and size of the material, further enhancing the clamping effect and ensuring test accuracy.

[0019] The movable visual inspection components, including support rails, inspection beams, and a Z-axis lift, enable the inspection camera assembly to move freely in multiple dimensions, enabling all-around, multi-angle inspection of materials. This flexible inspection method captures more detailed information, improving inspection accuracy and comprehensiveness.

[0020] 2) This utility model enhances the versatility and adaptability of the equipment:

[0021] The distance between the conveyor belts can be adjusted by a screw drive assembly, allowing the equipment to accommodate heavy materials of varying sizes, greatly increasing its versatility. Whether large or small, heavy materials can be efficiently inspected on this inspection mechanism.

[0022] The adjustability of the pressing fingers and the pressing bracket, as well as the material blocking positioning plate with an adjustably mounted top of the transport bracket, enable the equipment to be adjusted according to materials of different shapes and adapt to various complex material forms, thus enhancing the adaptability of the equipment.

[0023] The movable design of the visual inspection components enables the position of the inspection camera assembly to be adjusted according to different inspection requirements. Whether inspecting materials at different heights and angles, or adapting to different inspection environments, it can achieve good inspection results, further improving the versatility and adaptability of the equipment.

[0024] 3) This utility model is easy to operate and maintain:

[0025] The various components of this inspection mechanism are rationally designed and easy to operate. The cylinder installation and control are simple and reliable, the screw drive assembly is quick and easy to adjust, and the movement of the visual inspection components is easy to master. This reduces operator workload and training costs, while improving work efficiency.

[0026] Maintenance-wise, the removable mounting strips on the press support and the elongated mounting holes on the press fingers facilitate component replacement and repair. The location of vulnerable components, such as sensors and cylinders, allows for easy inspection and maintenance, ensuring stable operation. Adjustable components also facilitate cleaning and maintenance, extending the life of the equipment.

[0027] In summary, the detection mechanism for heavy material detection has many advantages such as improving detection efficiency and accuracy, enhancing equipment versatility and adaptability, and facilitating operation and maintenance. It can provide an efficient, accurate and reliable solution for the detection of heavy materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] To further illustrate various embodiments, the present invention is provided with accompanying drawings. These drawings form part of the disclosure of this invention and are primarily used to illustrate the embodiments and, in conjunction with the relevant description in the specification, to explain the operating principles of the embodiments. By referring to these drawings, those skilled in the art will understand other possible implementations and the advantages of this invention. The components in the figures are not drawn to scale, and similar reference numerals are generally used to represent similar components.

[0029] Figure 1 A three-dimensional diagram of a testing mechanism for heavy material testing;

[0030] Figure 2 for Figure 1 A partial enlarged view of middle A. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0033] Please see the attached Figures 1 to 2 The figure shows a detection mechanism for heavy material inspection, including a carrier component 1 with adjustable spacing. This carrier component can accommodate heavy materials of different sizes, eliminating the need for frequent equipment changes or complex adjustments. It can quickly transport and position materials of various specifications, greatly improving inspection efficiency. Furthermore, precise spacing adjustment ensures material stability during transportation, providing a good foundation for subsequent inspections and helping to improve inspection accuracy. A clamping component 2 is arranged on the carrier component 1 and can be raised and lowered. A visual inspection component 3 is movably disposed above the carrier component 1. The clamping component 2 includes:

[0034] A first power source 21 is fixed on the side of the carrying component 1 and is used to provide a pressing force;

[0035] A press support 22 is movably disposed on the carrier component 1, and the first power source 21 can drive the press support 22 to move back and forth; and

[0036] The pressing finger 23 is adjustably mounted on the top of the pressing bracket 22. The adjustability of the pressing finger and the pressing bracket, as well as the material blocking positioning plate adjustably mounted on the top of the transport bracket, enable the equipment to be adjusted according to materials of different shapes and adapt to various complex material forms, thereby enhancing the adaptability of the equipment.

[0037] Specifically, the various components of the inspection mechanism are rationally designed and easy to operate. The cylinder's installation and control are simple and reliable, the screw drive assembly is quick and easy to adjust, and the movement of the visual inspection components is easy to master. This reduces operator workload and training costs, while improving work efficiency.

[0038] On the basis of the above embodiment, the first power source 21 is a cylinder; the cylinder is mounted on the side of the carrier component 1 through a cylinder mounting seat; a pull rod 211 is screwed onto the output push shaft of the cylinder; and an elastic element 212 is sleeved on the pull rod 211. The arrayed and liftable clamping components provide a stable clamping force through the first power source (cylinder) to ensure that the material does not move or shake during the detection process. The setting of the pull rod and the elastic element not only ensures the uniformity of the clamping force, but also effectively buffers and prevents damage to the material. The adjustable design of the pressing bracket and the pressing finger can be flexibly adjusted according to the shape and size of different materials, further improving the clamping effect, thereby ensuring the accuracy of the detection.

[0039] Based on the above embodiment, the pressing bracket 22 includes a T-shaped connecting seat 221 slidably arranged on the side of the carrying component 1; a long strip-shaped mounting bar 222 is detachably mounted on the top of the T-shaped connecting seat 221; and the mounting bar 222 is provided with an array of through mounting holes;

[0040] The pressing finger 23 is provided with a long strip-shaped mounting hole; one end of the pressing finger 23 is bent vertically.

[0041] Based on the above embodiment, the carrier unit 1 comprises symmetrically arranged belt conveyor assemblies 11. The distance between adjacent belt conveyor assemblies 11 is adjusted by a screw drive assembly 12. A material ejection assembly 13 is provided at the end of each belt conveyor assembly 11. This screw drive assembly allows the carrier unit to adjust the distance between its belt conveyor assemblies, making the device adaptable to handling heavy materials of varying sizes and significantly enhancing its versatility. This inspection mechanism can efficiently inspect both large and small heavy materials.

[0042] Based on the above embodiment, the belt transport assembly 11 includes a belt transport bracket 111; a heavy material belt transport power 112 is arrayed on one side of the belt transport bracket 111; sensors are provided at both ends of the heavy material belt transport power 112; a material blocking positioning plate 113 is adjustable and installed on the top of the belt transport bracket 111;

[0043] The ejection assembly 13 includes a blocking base; a ejection cylinder is fixed on the blocking base; and an ejection block is provided on the output push shaft of the ejection cylinder.

[0044] Based on the above embodiment, the visual inspection component 3 includes a support rail 31 symmetrically arranged on the carrier 1; a detection beam 32 is removably mounted on the top of the support rail 31; a Z-axis lift 33 is removably mounted on the detection beam 32; and a broken wire detection camera assembly 34 is mounted on the output of the Z-axis lift 33. The movable visual inspection component, including the support rail, detection beam, and Z-axis lift, enables the detection camera assembly to move freely in multiple dimensions, allowing for all-round, multi-angle inspection of materials. This flexible inspection method captures more detailed information, improving the accuracy and comprehensiveness of inspections.

[0045] During operation, first install the conveyor belt assembly, screw drive assembly, and ejector assembly of the carrier in the appropriate positions and perform commissioning to ensure proper operation. Install the primary power source, material pressure bracket, and material pressure fingers of the clamping assembly on the side of the carrier and adjust their position and pressure accordingly. Install the visual inspection component's support rails, inspection beam, Z-axis lift, and inspection camera assembly above the carrier and perform commissioning to ensure proper operation. Next, adjust the spacing between the conveyor belt assemblies of the carrier according to the size of the heavy material to be inspected. Place the heavy material on the conveyor belt assembly, and position it with the material retaining plate. Activate the heavy material conveyor belt to move the material forward. Sensors monitor the material's transport status in real time. When the material reaches the inspection position, the primary power source drives the material pressure bracket and material pressure fingers down to compress the material. The inspection beam and Z-axis lift of the visual inspection component move, and the position of the inspection camera assembly is adjusted to allow for comprehensive visual inspection of the material. After inspection is complete, the ejector assembly's ejector cylinder pushes the ejector block to lift the material, facilitating removal. It has many advantages such as improving detection efficiency and accuracy, enhancing equipment versatility and adaptability, and facilitating operation and maintenance. It can provide efficient, accurate and reliable solutions for the detection of heavy materials.

[0046] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art should be able to utilize the technical contents disclosed above and make equivalent embodiments that are equivalent changes by making slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A detection mechanism for heavy material detection, characterized in that: The invention comprises a carrier component (1) with adjustable spacing; a pressing component (2) is arranged on the carrier component (1) and can be raised and lowered; a visual detection component (3) is movably provided above the carrier component (1); the pressing component (2) comprises: A first power source (21) is fixed on the side of the carrier component (1) and is used to provide a pressing force; A material pressing support (22) is movably arranged on the carrying component (1), and the first power source (21) can drive the material pressing support (22) to move back and forth; and The pressing finger (23) is adjustably mounted on the top of the pressing support (22).

2. The detection mechanism according to claim 1, wherein: The first power source (21) is a cylinder; the cylinder is mounted on the side of the carrier component (1) through a cylinder mounting seat; a pull rod (211) is screwed onto the output push shaft of the cylinder; and an elastic element (212) is sleeved on the pull rod (211).

3. The detection mechanism according to claim 1, wherein: The pressing support (22) comprises a T-shaped connecting seat (221) slidably arranged on the side of the carrying component (1); a long strip-shaped mounting bar (222) is detachably mounted on the top of the T-shaped connecting seat (221); and a through array of mounting holes is provided on the mounting bar (222); The pressing finger (23) is provided with a long strip-shaped mounting hole; one end of the pressing finger (23) is bent vertically.

4. The detection mechanism according to claim 1, wherein: The carrying component (1) includes belt transport components (11) symmetrically arranged; the distance between adjacent belt transport components (11) is driven and adjusted by a screw transmission component (12); and a lifting component (13) is provided at the end of the belt transport component (11).

5. The detection mechanism according to claim 4, wherein: The belt transport assembly (11) comprises a belt transport bracket (111); a heavy material belt transport power (112) is arrayed on one side of the belt transport bracket (111); sensors are provided at both ends corresponding to the heavy material belt transport power (112); a material blocking positioning plate (113) is adjustably installed on the top of the belt transport bracket (111); The ejection assembly (13) comprises a material blocking base; a material ejection cylinder is fixedly arranged on the material blocking base; and an ejection block is arranged on the output push shaft of the material ejection cylinder.

6. The detection mechanism according to claim 1, wherein: The visual detection component (3) comprises a support rail (31) symmetrically arranged on the carrying component (1); a detection beam seat (32) is movably provided on the top of the support rail (31); a Z-axis lifting seat (33) is movably provided on the detection beam seat (32); and an output broken wire detection camera assembly (34) is provided on the Z-axis lifting seat (33).

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