Sensor temperature detection device
By designing a sensor temperature detection device, using ceramic heating pipes and rotating mechanisms, the sensor is automatically installed and replaced, solving the problem of shutdown and replacement during sensor detection, and improving detection efficiency.
Patent Information
- Application Number
- CN202422614288.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing sensor detection method cannot work continuously and requires shutdown and replacement of sensors, resulting in inefficiency.
A sensor temperature detection device is designed, using ceramic heating pipes and thermostats to control the temperature, combining a rotating mechanism and a linear motor to realize the automatic installation and replacement of the sensor, and the rapid detection of multiple sensors is achieved through the rotating mechanism.
It realizes detection and replacement of sensors without shutting down, improves work efficiency and ensures the continuity and accuracy of detection.
Smart Images

Figure CN223259096U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensor temperature detection, in particular to a sensor temperature detection device. Background Art
[0002] The exhaust temperature sensor is a thermistor. Its resistance changes according to the exhaust temperature, so the main control board collects different exhaust temperature values based on the resistance. Exhaust temperature sensors are widely used to detect the temperature of exhaust parts such as automobile engines. The exhaust temperature directly reflects the operating status of the engine. As a result, the exhaust temperature must be very accurate when testing the engine, and there must not be a large deviation. Therefore, it is necessary to use a detection device to test the accuracy of its temperature detection before it is manufactured. The detection operation of the sensor is mainly completed by manually contacting the collection end of the exhaust temperature sensor with a heating material (such as a heating rod, etc.), and then comparing the collected temperature with the set temperature.
[0003] Publication (Announcement) No.: CN220583637U discloses an exhaust temperature sensor temperature detection device, comprising: an exhaust temperature sensor; a detection platform, the upper wall of which is fixedly mounted with a heating mechanism. Push the handle toward one side of the clamping plate, place the sensor in the contoured groove of the connecting plate, then loosen the handle, and the clamping plate is reset and clamped by the rebound force of the spring. At this time, the collection end of the exhaust temperature sensor is directly below the ceramic heating tube, and the cylinder extends to drive the connecting plate and the sensor collection position down into the ceramic heating tube. At this time, the temperature in the ceramic heating tube is collected by the exhaust temperature sensor, and then the collected temperature is transmitted to the external PLC end. By comparing it with the heating temperature of the ceramic heating tube set at the PLC end, the detection accuracy of the exhaust temperature sensor can be obtained, and the overall automatic detection operation is realized. It is not easy to get burned during the detection. In addition, the heating temperature of the ceramic heating tube is very high, which can reach the exhaust temperature of the engine exhaust pipe, and the high-temperature detection operation of the sensor can be realized.
[0004] The existing sensor detection method cannot work continuously. When replacing the sensor for detection, the machine needs to be stopped, which reduces work efficiency. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the existing sensor detection mode, which cannot work continuously and needs to be stopped when replacing the sensor for detection, thereby reducing the working efficiency. A sensor temperature detection device is proposed.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A sensor temperature detection device, comprising:
[0008] A workbench, the bottom of which is provided with four supporting legs;
[0009] A test housing is installed on the top of the workbench. The interior of the test housing is a hollow structure and is provided with a ceramic heating tube. The ceramic heating tube is connected to a temperature controller via a wire. A test hole is reserved on the outside of the test housing;
[0010] A support plate is fixedly mounted on the top of the workbench, and a rotating mechanism is mounted on the support plate;
[0011] The testing mechanism is connected to the rotating mechanism and is used for fixing the sensor and performing testing. The sensor includes a sensor head and a controller.
[0012] Preferably, the rotating mechanism includes a rotating column, which is rotatably mounted on the support plate via a bearing. A stepping motor is mounted on the outer end of the rotating column, and the stepping motor is mounted on the outer side of the support plate.
[0013] Preferably, the rotating mechanism includes a first rotating plate and a second rotating plate, and the first rotating plate and the second rotating plate are both fixedly mounted on the outside of the rotating column. Four sliding rods are slidably mounted on the first rotating plate and the second rotating plate, and the outer ends of the four sliding rods are fixedly mounted with a fixed shell for fixing the sensor head.
[0014] Preferably, the fixed shell is a round shell structure, with two wire notches provided on the fixed shell. A first bolt is threadedly connected to the fixed shell, and a first handle is installed on the outer end of the first bolt; the first bolt fixes the sensor head in the fixed shell.
[0015] Preferably, four storage shells are installed on the outer side of the second rotating plate for fixing the controller, and notches are reserved on the four storage shells. The four storage shells are threadedly connected with second bolts, and the outer ends of the four second bolts are fixedly installed with second handles; the second bolts fix the controller in the storage shell.
[0016] Preferably, the outer ends of the four sliding rods are fixedly installed with limit plates, and the outer sides of the four sliding rods are sleeved with springs, one end of the spring is fixedly installed with the limit plate, and the other end of the spring is fixedly installed with the first rotating plate; the spring provides a reset elastic force for the fixed shell through the sliding rod.
[0017] Preferably, a linear motor is fixedly mounted on the outer side of the support plate, an extrusion block is mounted on the output shaft of the linear motor, and the extrusion block cooperates with the limiting piece.
[0018] In the present invention, the beneficial effects of the sensor temperature detection device are:
[0019] The thermostat of this solution controls the temperature of the ceramic heating tube inside the test housing. Place the sensor head in the fixed housing, twist the first bolt to fix the sensor head, place the controller connected to the sensor head in the corresponding storage housing, twist the second bolt to fix it, and install four sensors in sequence. The linear motor pushes the uppermost limit plate to move through the extrusion block, and the limit plate pushes the slide bar to move. The slide bar drives the sensor head to move through the fixed housing. The sensor head passes through the test hole and contacts the ceramic heating tube, and transmits the collected temperature to the controller to observe whether the temperature is the same as the temperature displayed on the thermostat. If the temperature is the same, it means that the sensor is working normally. If the temperature is different, it means that the sensor is working abnormally.
[0020] In this solution, the linear motor drives the extrusion block to reset, and the slide rod drives the sensor head to reset through the elastic force of the spring. The stepper motor drives the first rotating plate and the second rotating plate to rotate 90 degrees through the rotating column, and the other sensor to be tested is moved to the test hole position. The sensor after the test is completed is removed and replaced. The sensor can be tested without stopping the machine, which improves work efficiency.
[0021] The utility model can install multiple sensors at one time for backup, and the sensors can be replaced by rotating for detection and use. The sensors can be detected without stopping the machine, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a structural diagram of a sensor temperature detection device proposed by the present utility model;
[0023] Figure 2 This is a side structural diagram of a sensor temperature detection device proposed by the present invention;
[0024] Figure 3 This is a structural diagram of the support plate, rotating column, first rotating plate, second rotating plate and related parts proposed in the utility model;
[0025] Figure 4 The utility model proposed Figure 3 Schematic diagram of the rear view structure;
[0026] Figure 5 The utility model proposed Figure 3 Schematic diagram of the structure viewed from above;
[0027] Figure 6 This is a structural diagram of the sensor head and controller proposed in this utility model.
[0028] In the figure: 1. Workbench; 2. Support legs; 3. Test housing; 4. Temperature controller; 5. Wire; 6. Test hole; 7. Support plate; 8. Linear motor; 9. Extrusion block; 10. Rotating column; 11. First rotating plate; 12. Second rotating plate; 13. Sliding rod; 14. Spring; 15. Limiting piece; 16. Fixed housing; 17. Wire gap; 18. First bolt; 19. Storage housing; 20. Notch; 21. Second bolt; 22. Controller; 23. Sensor head; 24. Stepper motor. DETAILED DESCRIPTION
[0029] The technical solution of this embodiment will be clearly and completely described below in conjunction with the drawings in this embodiment. Obviously, the described embodiment is only a part of this embodiment, rather than all the embodiments.
[0030] Example 1
[0031] The following combination Figures 1-6 This application is described in further detail.
[0032] A sensor temperature detection device, comprising:
[0033] A workbench 1, the bottom of which is provided with four supporting legs 2;
[0034] A test housing 3 is mounted on the top of the workbench 1. The interior of the test housing 3 is a hollow structure and is provided with a ceramic heating tube. The ceramic heating tube is connected to a temperature controller 4 via a wire 5. A test hole 6 is reserved on the outside of the test housing 3.
[0035] A support plate 7 is fixedly mounted on the top of the workbench 1, and a rotating mechanism is mounted on the support plate 7;
[0036] The testing mechanism is connected to the rotating mechanism and is used to fix the sensor and perform testing. The sensor includes a sensor head 23 and a controller 22.
[0037] Reference Figure 2 、 Figure 3 In this embodiment, the rotating mechanism includes a rotating column 10, which is rotatably mounted on the support plate 7 through a bearing. A stepper motor 24 is installed at the outer end of the rotating column 10, and the stepper motor 24 is installed on the outer side of the support plate 7.
[0038] Reference Figure 3 、 Figure 4 In this embodiment, the rotating mechanism includes a first rotating plate 11 and a second rotating plate 12. The first rotating plate 11 and the second rotating plate 12 are fixedly mounted on the outside of the rotating column 10. Four sliding rods 13 are slidably mounted on the first rotating plate 11 and the second rotating plate 12. The outer ends of the four sliding rods 13 are fixedly mounted with a fixed shell 16 for fixing the sensor head 23.
[0039] Reference Figure 3 In this embodiment, the fixed shell 16 is a circular shell structure, and two wire notches 17 are opened on the fixed shell 16. A first bolt 18 is threadedly connected to the fixed shell 16, and a first handle is installed on the outer end of the first bolt 18; the first bolt 18 fixes the sensor head 23 in the fixed shell 16.
[0040] Reference Figure 3 In this embodiment, four storage shells 19 are installed on the outer side of the second rotating plate 12 for fixing the controller 22. Notches 20 are reserved on the four storage shells 19. Second bolts 21 are threadedly connected to the four storage shells 19. Second handles are fixedly installed on the outer ends of the four second bolts 21; the second bolts 21 fix the controller 22 in the storage shell 19.
[0041] Reference Figure 3 In this embodiment, the outer ends of the four sliding rods 13 are fixedly installed with limit plates 15, and the outer sides of the four sliding rods 13 are sleeved with springs 14. One end of the spring 14 is fixedly installed with the limit plate 15, and the other end of the spring 14 is fixedly installed with the first rotating plate 11; the spring 14 provides a reset elastic force for the fixed shell 16 through the sliding rod 13.
[0042] Reference Figure 4 In this embodiment, a linear motor 8 is fixedly mounted on the outer side of the support plate 7 , and an extrusion block 9 is mounted on the output shaft of the linear motor 8 , and the extrusion block 9 cooperates with the limiting piece 15 .
[0043] Working principle: when in use, the power supply and PLC controller can be turned on to control the electrical appliances. The existing technology will not be described here. The temperature controller 4 controls the temperature of the ceramic heating tube inside the test housing 3. The sensor head 23 is placed in the fixed shell 16, and the first bolt 18 is twisted to fix the sensor head 23. The controller 22 connected to the sensor head 23 is placed in the corresponding storage shell 19, and the second bolt 21 is twisted to fix it. The four sensors are installed in sequence. The linear motor 8 works by pushing the uppermost limit plate 15 to move through the extrusion block 9. The limit plate 15 pushes the slide bar 13 to move. The slide bar 13 drives the sensor head 23 to move through the fixed shell 16. The sensor head 23 passes through the test hole 6 and The ceramic heating tube contacts and transmits the collected temperature to the controller 22 to observe whether the temperature is the same as the temperature displayed by the thermostat 4. If the temperatures are the same, it means that the sensor is working normally. If the temperatures are different, it means that the sensor is working abnormally. After the detection is completed, the linear motor 8 drives the extrusion block 9 to reset. Through the elastic force of the spring 14, the slide bar 13 drives the sensor head 23 to reset. The stepper motor 24 drives the first rotating plate 11 and the second rotating plate 12 to rotate 90 degrees through the rotating column 10, and moves the other sensor to be detected to the position of the test hole 6. The sensor after the detection is completed is removed and replaced. The sensor can be tested without stopping the machine, which improves work efficiency.
[0044] Example 2
[0045] The rest of the embodiment 2 is the same as the embodiment 1, except that the first bolt 18 and the second bolt 21 are replaced with rubber pads. The rubber pads are elastic and are respectively arranged on the inner walls of the fixing shell 16 and the storage shell 19 to fix the sensor head 23 and the controller 22. This application includes all the structural shapes, sizes and materials of the embodiment 1. In order to meet the specific usage conditions, they can be selected and adjusted. The accompanying drawings are all schematic structural diagrams, and the specific actual sizes can be appropriately adjusted.
[0046] The above is only a preferred specific implementation method of this embodiment, but the protection scope of this embodiment is not limited to this. Any technician familiar with this technical field can make equivalent replacements or changes based on the technical solution and utility model concept of this embodiment within the technical scope disclosed in this embodiment, and they should be covered by the protection scope of this embodiment.
Claims
1. A sensor temperature detection device, characterized in that: include: A workbench (1), wherein four supporting legs (2) are provided at the bottom of the workbench (1); A test housing (3) is installed on the top of the workbench (1); the interior of the test housing (3) is a hollow structure and is provided with a ceramic heating tube; a test hole (6) is reserved on the outside of the test housing (3); A support plate (7) is fixedly mounted on the top of the workbench (1), and a rotating mechanism is mounted on the support plate (7); The testing mechanism is connected to the rotating mechanism and is used to fix the sensor and perform testing. The sensor includes a sensor head (23) and a controller (22).
2. A sensor temperature detection device according to claim 1, characterized in that: The rotating mechanism comprises a rotating column (10) which is rotatably mounted on a support plate (7) via a bearing. A stepping motor (24) is mounted on the outer end of the rotating column (10), and the stepping motor (24) is mounted on the outer side of the support plate (7).
3. A sensor temperature detection device according to claim 1, characterized in that: The rotating mechanism comprises a first rotating plate (11) and a second rotating plate (12), wherein the first rotating plate (11) and the second rotating plate (12) are fixedly mounted on the outside of the rotating column (10), and four sliding rods (13) are slidably mounted on the first rotating plate (11) and the second rotating plate (12), and the outer ends of the four sliding rods (13) are fixedly mounted with a fixed shell (16) for fixing the sensor head (23).
4. A sensor temperature detection device according to claim 3, characterized in that: The fixed shell (16) is a round shell structure. Two wire notches (17) are provided on the fixed shell (16). A first bolt (18) is threadedly connected to the fixed shell (16). A first handle is installed on the outer end of the first bolt (18).
5. A sensor temperature detection device according to claim 3, characterized in that: Four storage shells (19) are installed on the outer side of the second rotating plate (12) for fixing the controller (22), and a notch (20) is reserved on each of the four storage shells (19). Second bolts (21) are threadedly connected to each of the four storage shells (19), and second handles are fixedly installed on the outer ends of the four second bolts (21).
6. A sensor temperature detection device according to claim 1, characterized in that: The outer ends of the four slide bars (13) are fixedly mounted with a limiting piece (15), and the outer sides of the four slide bars (13) are sleeved with a spring (14), one end of the spring (14) is fixedly mounted with the limiting piece (15), and the other end of the spring (14) is fixedly mounted with the first rotating plate (11).
7. A sensor temperature detection device according to claim 6, characterized in that: A linear motor (8) is fixedly mounted on the outer side of the support plate (7), an extrusion block (9) is mounted on the output shaft of the linear motor (8), and the extrusion block (9) cooperates with a limiting piece (15).
8. The sensor temperature detection device according to claim 1, characterized in that: The ceramic heating tube is connected to a temperature controller (4) via a wire (5).
Citation Information
Patent Citations
Exhaust temperature sensor temperature detection device
CN220583637U